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Clausen FP spec BOSTONIAN
564 SS GreenSmart™ Fireplace Tested and Listed by OMNI-Test Laboratories, Inc. Beaverton, Oregon Report # 028-F-80b-5 ANSI Z21.88b-2003 • Built-In Direct Vent Fireplace • Natural Gas or Propane • Residential or Mobile Home WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. - Installation and service must be performed by a qualified installer, service agency or the gas supplier. This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the appliance. Installation Manual Installer: After installation give this manual to the home- owner and explain operation of this heater. © Copyright 2009, T.I. $10.00 100-01210_000 4081126 www.travisproducts.com 4800 Harbour Pointe Blvd. SW Mukilteo, WA 98275 2 Introduction © Travis Industries 4081126 100-01210_000 Overview This manual details the installation requirements for the 564 GS fireplace. For operating and maintenance instructions, refer to the 564 GS Owner's Manual (part # 100-01211). Listing Details This appliance was listed by OMNI Test Labs to ANSI Z21.88 - report # 028-F-80b-5. The listing label is attached to the appliance near the gas control valve. A copy is shown to the right. IAS (ICBO) Approval This appliance was listed by OMNI Test Labs - IAS # TL130. Massachusetts Approval This manual has been submitted to the Massachusetts Board of State Examiners of Plumbers and Gas Fitters National Fireplace Institute Table of Contents 3 © Travis Industries 4081126 100-01210_000 Introduction Overview ............................................................................. 2 Listing Details ...................................................................... 2 Safety Precautions Safety Precautions .............................................................. 4 Features and Specifications Features .............................................................................. 6 Installation Options .............................................................. 6 Heating Specifications ......................................................... 6 Dimensions ......................................................................... 6 Installation Packing List ......................................................................... 7 Additional Items Required ................................................... 7 Installation Overview ........................................................... 7 Recommended Installation Procedure ................................ 7 Top Stand-Off Assembly ..................................................... 9 Converting the Fireplace to Top Vent Configuration ........... 10 Fireplace Placement Requirements .................................... 12 Clearances ...................................................................... 12 Raised Fireplaces ............................................................ 12 Min. Framing Dims. - Rear Vent Configuration ........................... 13 Min. Framing Dims. - Top Vent Configuration ................. 14 Nailing Brackets .............................................................. 15 Corner Installations - Rear Vent Configuration ................ 16 Corner Installations - Top Vent Configuration .................. 17 Gas Line Requirements ...................................................... 18 Fuel ................................................................................. 18 Gas Line Connection ....................................................... 18 Gas Inlet Pressure ........................................................... 18 Gas Line Location............................................................ 18 Electrical Connection (required) .......................................... 20 Optional Wall Switch or Thermostat Installation .................. 21 Vent Requirements ............................................................. 22 Vent Clearances .............................................................. 22 Altitude Considerations .................................................... 22 Approved Vent ................................................................. 23 Vent Installation ............................................................... 23 Approved Vent Configurations ............................................ 24 Restrictor Position ........................................................... 24 Exhaust Restrictor Adjustment ........................................ 24 Intake Restrictor Adjustment ........................................... 25 Diffuser Plate Adjustment ................................................ 26 Rear Vent Config. W Horizontal Term. (no vertical rise) ..... 27 Rear Vent Config. W Horizontal Term. (w vertical rise) ....... 28 Rear Vent Configuration with Vertical Termination .............. 29 Top Vent Configuration with Horizontal Termination ........... 30 Top Vent Configuration with Vertical Termination ............... 31 Termination Requirements .................................................. 32 Installation (continued) Hearth Requirements .......................................................... 33 Facing Requirements .......................................................... 34 Drywall Installation .......................................................... 34 Facing Overview ............................................................. 35 Optional Faceplates – Sizing Chart ................................. 35 Thin Facing Installation ................................................... 36 Thick Facing Installation .................................................. 38 Thick Facing Installation with FPX Arched Faces............ 39 Mantel Requirements .......................................................... 41 Install Example - Build-Out (Dog-House) w Hor. Term. ...... 42 Install Example - Build-In w Hor. Term. ............................... 43 Finalizing the Installation Steps for Finalizing the Installation ..................................... 44 Air Shutter Adjustment .................................................... 45 Glass Frame Removal and Installation ............................... 46 Log Set Installation ............................................................. 48 LP Conversion Instructions ................................................. 55 Optional Equipment Fireback Installation ............................................................ 58 Grill Installation ................................................................... 59 GreenSmart™ Remote Control Installation ......................... 60 Index Index ................................................................................... 72 4 Safety Precautions Travis Industries 4081126 100-01210_000 Safety Warnings: • Failure to follow all of the requirements may result in property damage, bodily injury, or even death. • This unit must be installed by a qualified installer to prevent the possibility of an explosion. • This appliance must be installed in accordance with all local codes, if any; if not, in U.S.A. follow ANSI Z223.1 and NFPA 54(88). • A manufactured home (USA only) or mobile home OEM installation must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4. This appliance may be installed in Manufactured Housing only after the home is site located. • All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn from outside the living-area structure. The venting must not be connected to a chimney flue serving a separate solid-fuel burning appliance. • Notify your insurance company before hooking up this fireplace. • The room heater should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. • The instructions in this manual must be strictly adhered to. Do not use makeshift methods or compromise in the installation. Improper installation will void the warranty and safety listing. • This heater is approved for use with natural gas (NG) or propane (LP). Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard. Direct questions about the type of fuel used to your dealer. Check the label and flame adjust knob on the gas control valve. • Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area. • If the flame becomes sooty, dark orange in color, or extremely tall, do not operate the heater. Call your dealer and arrange for proper servicing. • It is imperative that control compartments, screens, or circulating air passageways of the heater be kept clean and free of obstructions. These areas provide the air necessary for safe operation. • Do not operate the heater if it is not operating properly in any fashion or if you are uncertain. Call your dealer for a full explanation of your heater and what to expect. • Do not store or use gasoline or other flammable liquids in the vicinity of this heater. • Do not operate if any portion of the heater was submerged in water or if any corrosion occurs. • Do not place clothing or other flammable items on or near the heater. Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it. • Light the heater using the built-in igniter. Do not use matches or any other external device to light your heater. • Never remove, replace, modify or substitute any part of the heater unless instructions are given in this manual. All other work must be done by a trained technician. Don't modify or replace orifices. • The viewing glass should be opened only for conducting service. • Any safety screen or guard removed for servicing must be replaced prior to operating the heater. Safety Precautions 5 © Travis Industries 4081126 100-01210_000 Safety Warnings (continued): • Allow the heater to cool before carrying out any maintenance or cleaning. • Operate the heater according to the instructions included in this manual. • If the main burners do not start correctly turn the gas off and call your dealer for service. • This unit is not for use with solid fuel. • Do not place anything inside the firebox (except the included fiber logs). • If the fiber logs become damaged, replace with Travis Industries log set. • Do not throw this manual away. This manual has important operating and maintenance instructions that you will need at a later time. Always follow the instructions in this manual. • Do not touch the hot surfaces of the heater. Educate all children of the danger of a high-temperature heater. Young children should be supervised when they are in the same room as the heater. • Due to the high temperature, the heater should be located out of traffic and away from furniture and draperies. • Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve. The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off. • Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s). 6 Features and Specifications Travis Industries 4081126 100-01210_000 Installation Options • Residential or Mobile Home • Straight or Corner Placement • Flush or Recessed Face • Raised or Floor Placement • Internal or External Chase • Horizontal or Vertical Vent • Bedroom Approved Heating Specifications Natural Gas Propane Approximate Heating Capacity (in square feet)* 950 950 Maximum BTU Input Per Hour 20,500 20,500 * Heating capacity will vary with floor plan, insulation, and outside temperature. ** Efficiency rating is a product thermal efficiency rating determined under continuous operation independent of installed system. Dimensions Rear Vent Configuration 8" (203mm) Diameter Vent Back of Fir e pl a c e 36-1/4" 921mm Weight: 155 Lbs. (70.4kg) * Includes the required 1/2" (13mm) clearance. 16-1/4"* 413mm 30"*762mm 30-1/4"768mm 33-1/4"845mm 1"25mm 28-3/4" 730mm 18-3/4" 476mm 31-3/4" 794mm Top Vent Configuration 8" (203mm) Diameter Vent 4-3/4" 121mm 24-1/4" 616mm Left Right Fro n t 32-1/2" 826mm Installation (for qualified installers only) 7 © Travis Industries 4081126 100-01210_000 Packing List • Propane Conversion Kit • Log Set • Firestop (sku 250-00747) Additional Items Required • Direct Vent • Gas Line Equipment (shutoff valve, pipe, etc.) • Electrical Equipment (min. 14 gauge, grounded line) Installation Overview • All requirements below must be met. See the section "Approved Vent Configurations" See the section "Electrical Connection" See the section "Mantel Requirements" Insulation must not fill the 1/2" (13mm) clearance around the back and sides of the fireplace. See the section "Vent Requirements" See the section "Minimum Framing Dimensions" Drywall Top Vent Configuration Rear Vent Configuration See the section "Gas Line Installation" Side Wall See "Optional Non- Combustible Facing" Drywall See "Optional Non- Combustible Hearth" Nailing Brackets Required Travis Firestop (sku 250-00747) 1" Min. 25mm Recommended Installation Procedure • Frame the opening for the fireplace. Make sure to allow for vent installation. • This fireplace is designed to accommodate 1/2" (13mm) or 5/8" (16mm) drywall (see "Nailing Brackets" on page 15 for details). Secure the fireplace to the framing. • Install the vent, gas line and electrical hook-up. • Install the drywall. • Install the hearth (if applicable). • Install the facing (if applicable). • Install the mantel (if applicable). • Finalize the installation (see page 44) and install the grill or face. 8 Installation (for qualified installers only) Travis Industries 4081126 100-01210_000 Massachusetts Requirements NOTE: The following requirements reference various Massachusetts and national codes not contained in this document. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: Installation of Carbon Monoxide Detectors At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed. Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. Signage A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”. Inspection The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4. Exemptions The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4: • The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and • Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes. MANUFACTURER REQUIREMENTS Gas Equipment Venting System Provided When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include: • Detailed instructions for the installation of the venting system design or the venting system components; and • A complete parts list for the venting system design or venting system. Gas Equipment Venting System NOT Provided When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer: • The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and • The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions. A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. See Gas Connection section for additional Commonwealth of Massachusetts requirements. Installation (for qualified installers only) 9 © Travis Industries 4081126 100-01210_000 Top Stand-Off Assembly The top stand-offs must be assembled prior to installation. Standoff a Replace the screw to secure the standoff. Bend the standoff in the numbered sequence shown above. Remove the screw below the standoff.b 1 2 3 c The standoffs are shipped in the flat position. Make sure to follow the instructions below before installing the fireplace.BEFORE Warning:You must follow the instructions below to elevate both standoffs. Failure to do so will result in an extreme fire hazard.1/4" NutdriverAFTER 10 Installation (for qualified installers only) Travis Industries 4081126 100-01210_000 Top Vent or Rear Vent Configuration This appliance is shipped in the rear vent configuration. To change to the top vent configuration, follow the directions below. NOTE: the vent configuration affects several aspects of installation (framing, maximum vent rise, maximum vent run). Make sure the vent configuration is correct prior to installation. You may wish to configure the diffuser when changing the vent configuration. Converting the Fireplace to Top Vent Configuration Remove the 4 screws securing the outer flue assembly. Place the screws and assembly aside. NOTE: Use a magnetic-tipped nutdriver on these screws - take care to prevent the screws from falling into the fireplace. Top of Fir e pl a c e Back of Fir e pl a c e Remove and discard the heat shield. Replace the 4 removed screws. Remove the 4 screws securing the inner flue assembly. Place the screws and assembly aside.Remove the 4 screws securing the intake cover plate. Place the screws and cover plate aside. Remove and discard the insulation found below the large cover plate. Installation (for qualified installers only) 11 © Travis Industries 4081126 100-01210_000 Converting the Fireplace to Top Vent (continued) Remove the 4 screws securing the exhaust cover plate. Verify the gasket on the cover plate is in place, then attach it to the rear-facing exhaust port with the same screws. Verify the gasket on the intake cover plate is in place, then attach it to the rear of the fireplace using the screws removed earlier. Verify the gasket on the inner flue assembly is in place, then attach it to the upward-facing exhaust port using the screws removed earlier. Verify the gasket on the outer flue assembly is in place, then attach it to the top of the fireplace using the screws removed earlier. 12 Installation (for qualified installers only) Travis Industries 4081126 100-01210_000 Fireplace Placement Requirements • The fireplace requires a 1/2" (13mm) clearance from the angled sides and back of the fireplace to the framing members. No material (insulation, framing, etc.) may be placed into this area. • Fireplace must be installed on a level surface capable of supporting the fireplace and vent • Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet) • This heater may be placed in a bedroom. Please be aware of the large amount of heat this appliance produces when determining a location. Clearances • When installed, walls in front of the fireplace must be a minimum 1" (25mm) to the side of the fireplace. • Due to the high temperature, the heater should be located out of traffic and away from furniture and draperies. • Fireplace must be placed so the vents below and above the glass do not become blocked. Raised Fireplaces • The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace (155 Lbs.70 Kg) and vent. Installation (for qualified installers only) 13 © Travis Industries 4081126 100-01210_000 Minimum Framing Dimensions - Rear Vent Configuration 24-1/4" 616mm 36-1/2" 927mm 33-1/2" 851mm 16-1/2" 419mm Route the electrical line to a position to the left rear of the fireplace. Vent Clearances for 8" (203mm) dia. Vent: 1" (25mm) to the sides, 1" (25mm) below, and 4" (102mm) above the vent to combustibles. Included Firestop (required) Part # 250-00747 Center of Rear Vent HINT: place the fireplace so the center line is at least 5" (127mm) from both vertical framing members at the rear (this allows the vent to pass through the framing without modfications) The on/off switch/thermostat wire (if used) should be routed to a location near the right front of the fireplace. Minimum 38" (965mm) Fireplace Enclosure Height 19-1/4" 489mm 32-1/2" 826mm 14 Installation (for qualified installers only) Travis Industries 4081126 100-01210_000 Minimum Framing Dimensions - Top Vent Configuration Route the electrical line to a position to the left rear of the fireplace. 36-1/2" 927mm 33-1/2" 851mm 16-1/2" 419mm WARNING: A cut-out for the gas line may be required on the framing. See the dimensions under "Gas Line Connection" for details. The on/off switch/thermostat wire (if used) should be routed to a location near the right front of the fireplace. Minimum enclosure height = 36-1/4" (921mm) Installation (for qualified installers only) 15 © Travis Industries 4081126 100-01210_000 Nailing Brackets NOTE: Additional nailing brackets are provided along the base of the fireplace. Use these brackets if not using the front brackets. For installations using 5/8" (0.625mm) drywall fold the shorter tab out 90° (use a screwdriver if necessary). For installations using 1/2" (13mm) facing fold the larger tab out 90° (use a screwdriver if necessary). Fireplace Drywall Framing Nailing Bracket TOP VIEW1/2" (13mm) Drywall 5/8" (0.625mm) Drywall There are four nailing brackets on the front of the fireplace. Follow the directions below to prepare the nailing brackets. Once in place, nail or screw the nailing brackets to the framing. Fireplace Drywall Framing Nailing Bracket TOP VIEW WARNING: Make sure the fireplace is square and plumb when placed in the framing. Measured corner-to- corner, the fireplace should be square (approx. 47-1/8" (1197mm) for each dimension). Use shims to insure the fireplace is square. 16 Installation (for qualified installers only) Travis Industries 4081126 100-01210_000 Corner Installations - Rear Vent Configuration A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). 7" (178mm) Approximate (varies due to vent installation) 44-1/2" Min. 1130mm Minimum 1/2" (13mm) Clearance NOTE: Most installations use: 6" (152mm) Section for 2x6 (51mm X 152mm) Walls 4" (102mm) Section for 2x4 (51mm X 102mm) Walls Minimum 1" (25mm) Clearance 564 SS Firestop Installation (for qualified installers only) 17 © Travis Industries 4081126 100-01210_000 Corner Installations - Top Vent Configuration A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). 14-1/4"362mm 44-1/2" Min.1130mm Minimum 1/2" (13mm) Clearance 18 Installation (for qualified installers only) Travis Industries 4081126 100-01210_000 Gas Line Requirements MASSACHUSETTS INSTALLATIONS - WARNING: THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS. OTHER MASSACHUSETTS CODE REQUIREMENTS: • Flexible connector must not be longer than 36 inches. • Shutoff valve must be a “T” handle gas cock. • Only direct vent sealed combustion products are approved for bedrooms or bathrooms. • Fireplace dampers must be removed or welded in the open position prior to the installation of a fireplace insert or gas log. • A carbon monoxide (CO) detector is required in the same room as the appliance. • The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI 223.1 and the requirements listed below. • The fireplace and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psig. For pressures under 1/2 psig, isolate the gas supply piping by closing the manual shutoff valve. • Leak test all gas line joints and the gas control valve prior to and after starting the fireplace. Fuel • This fireplace is designed either for natural gas or for propane (but not for both). Check the sticker on the top of the gas control valve to make sure the correct fuel is used. Gas Line Connection • Installation must be performed by a qualified installer, service agency or the gas supplier (In Massachusetts a licensed plumber/gasfitter). Gas Inlet Pressure Standard Input Pressure Natural Gas 7" W.C. (1.74 kPA) Propane 13" W.C. (2.73 kPA) • If the pressure is not sufficient, make sure the piping used is large enough, the supply regulator is adequately adjusted, and the total gas load for the residence does not exceed the amount supplied. • The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. Installation (for qualified installers only) 19 © Travis Industries 4081126 100-01210_000 Gas Line Location 13-3/4" 349mm 8-3/4" 222mm 13-3/4" 349mm 8-3/4" 222mm The gas inlet is located 2-1/2" (64mm) above the base of the fireplace. Right Side Gas Inlet (preferred) Left Side Gas Inlet A 3" (76mm) high by 2" (51mm) wide opening is located behind the gas inlet cover plate. It is 4-3/4" (121mm) behind the front and 1-3/4" (44mm) above the base of the fireplace. A 3" (76mm) high by 2" (51mm) wide opening is located behind the gas inlet cover plate. It is 7-3/4" (197mm) behind the front and 1-3/4" (44mm) above the base of the fireplace. You may remove this cover plate to install the gas line. The cover plate has a 7/8" (.0875mm) diameter hole (covered with a push plug) in line with the gas inlet on the gas control valve. By rotating the plate 180° the hole may be re-located. You may also secure the plate in a customized location using the self-drilling screws. You may remove this cover plate to install the gas line. The cover plate has a 7/8" (0.875mm) diameter hole (covered with a push plug). By rotating the plate 180° the hole may be re-located. You may also secure the plate in a customized location using the self-drilling screws. A 6" (152mm) flex tube and shutoff valve is included with the fireplace. The shutoff valve accepts a 1/2"MPT. A 6" (152mm) flex tube and shutoff valve is included with the fireplace. You may wish to use a 24" (610mm) flex tube. The shutoff valve accepts a 1/2" MPT. You may wish to route the flex line along the front edge of the fireplace to conceal it. 20 Installation (for qualified installers only) Travis Industries 4081126 100-01210_000 Electrical Connection (required) • The electrical line to the grounded receptacle inside the fireplace must be installed by a qualified installer and must meet all local codes. • Make sure the household breaker is shut off prior to working on any electrical lines. • The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1. • The electrical line must be a min. 14 gauge, and supply 120 Volts at 60 Hz (2 Amps). Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. a b c d Installation (for qualified installers only) 21 © Travis Industries 4081126 100-01210_000 Optional Wall Switch or Thermostat Installation Do not connect 110-120 VAC to the gas control valve or wiring system of this fireplace. The switch and wiring must be installed by a qualified installer. This fireplace includes an optional wall switch (with wire) to operate the fireplace burner without accessing the internal on/off switch. A thermostat may be used instead. Route the wire from inside the fireplace, through the grommet on either side of the fireplace near the gas inlet (see at right) to the switch. The wall switch (or thermostat) may bypass the fireplace on/off switch or be installed in parallel or series configuration (see below). Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Note: When using a GreenSmart™ remote, use the receiver for on/off operation (do not use a wall switch or thermostat). Warning: Make sure all wiring is secure and does not contact hot or moving components. OPTIONAL WALL SWITCH (included with fireplace) Place "WARNING" label on switch cover. Parallel Connection Series Connection On / Off Switch ON On / Off Switch OFF On / Off Switch ON On / Off Switch OFF Thermostat / External Switch ON Heater is ON Heater is ON Thermostat / External Switch ON Heater is ON Heater is OFF Thermostat / External Switch OFF Heater is ON Heater is OFF Thermostat / External Switch OFF Heater is OFF Heater is OFF To wire the heater in parallel, follow the directions below: To wire the heater in series, follow the directions below: Thermostat (or External Switch) Wires a b c On / Off Switch a On / Off Switch c b Thermostat (or External Switch) Wires 22 Installation (for qualified installers only) Travis Industries 4081126 100-01210_000 Vent Requirements • The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use it's own separate vent system. • In addition to the requirements listed here, follow the requirements provided with the vent. • A firestop is required whenever the vent penetrates a wall, floor, or ceiling (passes through framing members). Horizontal vent less than 48" (1219mm) above the fireplace must use the Travis Firestop (sku 250-00747 - it incorporates a 4" (102mm) clearance above, 1"( 25mm)clearance below and to the sides of the vent). Other penetrations only require a 1" (25mm) clearance and may use a standard firestop (make sure the required 1" (25mm) clearance is met). • Always use the high-wind termination (if available from the vent manufacturer). Vent Clearances • The vent must maintain the required clearance to combustible materials to prevent a fire. Do not fill air spaces with insulation. Before 48" (1219mm) Rise After 48" (1219mm) Rise Sides 1" (25mm) 1" (25mm) Above 4" (102mm) 1" (25mm) Below Horizontal or 45° Section 1" (25mm) 1" (25mm) Horizontal TerminationRequired Firestop Min. 4" (102mm) 1" (25mm) if a minimum 48" (1219mm) above the fireplace. Min. 1" 25mmMin. 1" 25mm Use a firestop whenever passing through a ceiling Vertical Termination Use a roof flashing and storm collar whenever passing through the roof Min. 1" 25mm Use a support box on exposed vent Altitude Considerations • This heater has been tested at altitudes ranging from sea level to 6,000 feet (1800M). In this testing we have found that the heater, with its standard orifice, burns correctly with just an air shutter adjustment. • Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. Installation (for qualified installers only) 23 © Travis Industries 4081126 100-01210_000 Approved Vent • Rear vent configurations use 8" (203mm) diameter Simpson Dura-Vent Model Direct-Vent Pro (or GS)*. * Other vent may be approved with this fireplace. Check with the vent manufacturer for details. • Top vent configurations use 8" (203mm) or 6-5/8" (168mm) diameter Simpson Dura-Vent Direct-Vent Pro (or GS)*. If using 6-5/8" (168mm) diameter vent, attach the 8" (203mm) to 6-5/8" (168mm) reducer (Travis part # 98900165) to the fireplace. NOTE: When using 6-5/8” (168mm) diameter vent, make sure to accommodate the 4” (102mm) clearance above the vent for the first 48” (1219mm) of rise (see vent clearances on page 22). Standard firestops do not include this clearance. • Always use the high-wind cap (or high-wind sconce cap, part # 58DVA-HSCH or 46DVA-HSCH). • Installation instructions for Simpson Dura-Vent may be found at www.duravent.com 6-5/8" (168mm) Diameter Vent Reducer - # 98900165 Vent Installation • Slide the vent sections together and turn 1/4 turn until the sections lock in place. • Screws are not required to secure the vent. However, three screws may be used to secure vent sections together if desired. • High temperature sealant is recommended at the appliance starter section connection (use high-temperature silicone or Mill-Pac®). • If disassembly is required, at time of re-assembly check to see if the vent creates a tight fit. If it does not, apply high temperature sealant to the joints of the affected sections. • Horizontal sections require a 1/4" (6mm) rise every 12" (305mm) of travel • Horizontal sections require non-combustible support every three feet (e.g.: plumbing tape) 24 Installation (for qualified installers only) Travis Industries 4081126 100-01210_000 Approved Vent Configurations Restrictor Position • Intake and exhaust restrictors are built into the appliance to adjust the flow rate of intake air and exhaust gases. Depending upon the vent configuration, you may be required to adjust the restrictor positions. The charts for acceptable vent configurations detail the correct vent restrictor positions. Exhaust Restrictor Adjustment If the diffuser is required to be in position # 2, you may wish to adjust the diffuser while the exhaust restrictor is removed. In this example, the restrictor is set in position # 3. (closed) #6 # 5 # 4 # 3 # 2 # 1 (open - stock position) # 0 Back of Firebox Back Wal l o f F i r e b o x Firebox R o o f The exhaust restrictor is shipped in postion # 0. If the restritor is required in a different postion, remove the screws, re-position the restrictor (see the illustration below), and replace the screws. Installation (for qualified installers only) 25 © Travis Industries 4081126 100-01210_000 Intake Restrictor Adjustment Loosen the two screws holding the intake restrictor in place.. 1/4" Socket Slide the restrictor down to the lower position and tighten the screws. Position # 2 (closed) Position # 1 (open) 26 Installation (for qualified installers only) Travis Industries 4081126 100-01210_000 Diffuser Plate Adjustment Certain vent configurations require the diffuser plate to be adjusted (refer to the approved vent configuration charts for details). Position # 1 is stock (bent). Position # 2 is flattened. See the directions below to change the diffuser to position #2. Back Wall o f F i r e b o x Firebox R o o f Remove the exhaust restrictor. 1/4" Nutdriver Remove the diffuser. 1/4" Nutdriver Secure the flattened diffuser plate with the screws removed earlier. Replace the exhaust restrictor (see “Exhaust Restrictor Adjustment” for restrictor settings). Bend the round portion of the diffuser so it is flat (position # 2). Before (Stock - Position # 1) After (Position # 2) DIFFUSER SIDE VIEW Installation (for qualified installers only) 27 © Travis Industries 4110420 100-01210_000 Rear Vent Configuration with Horizontal Termination (no vertical rise) • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. Optional 45 Elbow Termination See the charts below to determine maximum vent 3 feet 915mm 0 feet mm 0 feetmm4’ (max)610mm-Exhaust Restrictor: Remove the exhaust restrictor and replace the screws. -Intake Restrictor # 1 (stock) -Diffuser Position # 1 (stock) Vent with No 45 Elbow 3 feet 915mm 0 feet mm 0 feetmm2’ (max)1.2mVent with 1 45 Elbow -Min. 4" (102mm) Horizontal Section -Max. 24" (610mm) Horizontal Section(s) -Min. 4" (102mm) Horizontal Section -Max.48" (1.2m) Horizontal Section(s) -Exhaust Restrictor: Remove the exhaust restrictor and replace the screws. -Intake Restrictor # 1 (stock) -Diffuser Position # 1 (stock) 28 Installation (for qualified installers only) Travis Industries 4081126 100-01210_000 Rear Vent Configuration with Horizontal Termination (with vertical rise) • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. • Up to four elbows (45° or 90°) may be used. • Only one horizontal elbow may be used. 5 feet (1.5 m) 0 feet 0 feet5 feet (1.5 m)0 feet20 feet (6 m)20 feet (6 m)5 feet (1.5 m)10 feet (3 m)5 feet (1.5 m)10 feet (3 m)0 feet 15 feet (4.5 m)20' max (6 m)10 feet (3 m) 15 feet (4.5 m)15 feet (4.5 m)20' max (6 m)10 feet (3 m) 15 feet (4.5 m) 22' max (6.7 m)22' max (6.7 m) Exhaust Restrictor # 5 Intake Restrictor # 2 Diffuser Position # 2 Exhaust Restrictor # 2 Intake Restrictor # 1 (stock) Diffuser Position # 1 (stock) Exhaust Restrictor # 4 Intake Restrictor # 2 Diffuser Position # 2 This is considered a horizontal elbow (it does not matter whether it turns right or left). It may be a 90° or 45° elbow. This is considered a vertical elbow Horizontal length is calculated by adding both lengths of horizontal run (Horizontal Length = H1 + H2). H1 H2 Installation (for qualified installers only) 29 © Travis Industries 4081126 100-01210_000 Rear Vent Configuration with Vertical Termination • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. • Up to four elbows (45° or 90°) may be used. • Only one horizontal elbow may be used. 5 feet (1.5m) 0 feet 0 feet5 feet (1.5m)0 feet20 feet (6m)20 feet (6m)5 feet (1.5m)10 feet (3m)5 feet (1.5m)10 feet (3m)0 feet 15 feet (4.5m)20' max (6m)10 feet (3m) 15 feet (4.5m)15 feet (4.5m)20' max (6m)10 feet (3m) 15 feet (4.5m) 40' max (12m) Exhaust Restrictor # 5 Intake Restrictor # 2 Diffuser Position # 2 25 feet (7.5m) 30 feet (9m) 35 feet (10.5m) 40' max (12m) 25 feet (7.5m) 30 feet (9m) 35 feet (10.5m) Exhaust Restrictor # 4 Intake Restrictor # 2 Diffuser Position # 2 Exhaust Restrictor # 2 Intake Restrictor # 2 Diffuser Position # 2 This is considered a horizontal elbow (it does not matter whether it turns right or left). It may be a 90° or 45° elbow. This is considered a vertical elbow Horizontal length is calculated by adding both lengths of horizontal run (Horizontal Length = H1 + H2). H1 H2 30 Installation (for qualified installers only) Travis Industries 4081126 100-01210_000 Top Vent Configuration with Horizontal Termination • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. • Up to four elbows (45° or 90°) may be used. • May use 8" (203mm) or 6-5/8" (168mm) diameter vent (see page for 22 details). • Only one horizontal elbow may be used. 5 feet (1.5m) 0 feet 0 feet5 feet (1.5m)0 feet20 feet (6m)20 feet (6m)5 feet (1.5m)10 feet (3m)5 feet (1.5m)10 feet (3m)0 feet 15 feet (4.5m)20' max (6m)10 feet (3m) 15 feet (4.5m)15 feet (4.5m)20' max (6m)10 feet (3m) 15 feet (4.5m) 21' max (6.4m)21' max (6.4m) Exhaust Restrictor # 5 Intake Restrictor # 2 Diffuser Position # 2 Exhaust Restrictor # 2 Intake Restrictor # 1 (stock) Diffuser Position # 1 (stock) Exhaust Restrictor # 4 Intake Restrictor # 2 Diffuser Position # 2 This is considered a horizontal elbow (it does not matter whether it turns right or left). It may be a 90° or 45° elbow. This is considered a vertical elbow Horizontal length is calculated by adding both lengths of horizontal run (Horizontal Length = H1 + H2). H1 H2 Installation (for qualified installers only) 31 © Travis Industries 4081126 100-01210_000 Top Vent Configuration with Vertical Termination • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. • Up to four elbows (45° or 90°) may be used. • Only one horizontal elbow may be used. • May use 8" (203mm) or 6-5/8" (168mm) diameter vent (see page for 22 details). 5 feet (1.5m) 0 feet 0 feet5 feet (1.5m)0 feet20 feet (6m)20 feet (6m)5 feet (1.5m)10 feet (3m)5 feet (1.5m)10 feet (3m)0 feet 15 feet (4.5m)20' max (6m)10 feet (3m) 15 feet (4.5m)15 feet (4.5m)20' max (6m)10 feet (3m) 15 feet (4.5m) 40' max (12m) Exhaust Restrictor # 5 Intake Restrictor # 2 Diffuser Position # 2 25 feet (7.5m) 30 feet (9m) 35 feet (10.5m) 40' max (12m) 25 feet (7.5m) 30 feet (9m) 35 feet (10.5m) Exhaust Restrictor # 4 Intake Restrictor # 2 Diffuser Position # 2 Exhaust Restrictor # 2 Intake Restrictor # 1 (stock) Diffuser Position # 2 This is considered a horizontal elbow (it does not matter whether it turns right or left). It may be a 90° or 45° elbow. This is considered a vertical elbow Horizontal length is calculated by adding both lengths of horizontal run (Horizontal Length = H1 + H2). H1 H2 32 Installation (for qualified installers only) Travis Industries 4081126 100-01210_000 Termination Requirements ! Venting terminals shall not be recessed into a wall or siding. A Minimum 9" (229mm) clearance from any door or window B Minimum 12" (305mm) above any grade, veranda, porch, deck or balcony C Minimum 1" (25mm) from outside corner walls NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. D Minimum 1" (25mm) from inside corner walls NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. 11" Min.(279mm)6" Min.(152mm) Roof Surface Roof Eaves E Minimum 11" (279mm) clearance below unventilated soffits or roof surfaces Minimum 18" (457mm) clearance below ventilated soffits Minimum 6" (152mm) clearance below roof eaves NOTE: Vinyl surfaces require 24" (610mm) NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. F Minimum 12" (305mm) clearance below a veranda, porch, deck or balcony NOTE: Permitted only if veranda, porch, deck, or balcony is fully open on a minumum of two sides beneath the floor. NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. G Minimum 48" (1219mm) clearance from any adjacent building H Minimum 84" (2134mm) clearance above any grade when adjacent to public walkways or driveways NOTE: may not be used over a walkway or driveway shared by an adjacent building I Minimum 9" (229mm) clearance to any nonmechanical air supply inlet to the building or the combustion air inlet to any other appliance. J Minimum 36" (914mm) clearance above any mechanical air supply inlet if within 10’ (3M) horizontally K Minimum 36" (914mm) from the area above the meter/regulator (vent outlet) - this extends 15’ (4.5M) above the regulator NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. L Minimum 36" (914mm) from the meter/regulator (vent outlet) NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. M Minimum 12” (305mm) above the roof line (for vertical terminations) N Minimum 24” (610mm) horizontal clearance to any surface (such as an exterior wall) – for vertical terminations C B H E G A DF L K J I NOTE: Measure clearances to the nearest edge of the exhaust hood. AE E M N • Use the vinyl siding standoff when installing on an exterior with vinyl siding. • Vent termination must not be located where it will become plugged by snow or other material Installation (for qualified installers only) 33 © Travis Industries 4081126 100-01210_000 Hearth Requirements Do not build a hearth more than 1" (25mm) above the baseplate (this area must remain clear for the access door). If installed near carpet or other combustible flooring, the fireplace must be raised so the base of the unit is above the carpet surface or flooring material. Floor Mounted Fireplaces Raised Fireplaces A hearth is not required when the fireplace is raised above the flooring surface. Fireplace Stand WARNING: A non-combustible hearth is not required. However, if the heater is installed next to the floor, we recommend a hearth to protect the flooring surface from discoloration or other negative impact from the heater. 34 Installation (for qualified installers only) Travis Industries 4081126 100-01210_000 Facing Requirements • This appliance is designed to allow for drywall (or other combustible facing) to contact the sides and top of the front of the fireplace. • Tile or other non-combustible facing may be placed on the front of the fireplace (see "Facing Overview" on page 35 for further details). Drywall Installation Drywall Installation Drywall may be installed up to the front edge of the fireplace. If the fireplace is raised, drywall up to the bottom edge as well. Do not install drywall (or any other combustible) in front of the fireplace. Fireplace Drywall Framing Nailing Bracket TOP VIEW Drywall Installation (for qualified installers only) 35 © Travis Industries 4081126 100-01210_000 Facing Overview Upgrade faces are available for this fireplace and may influence facing installation. Consult with your Travis Dealer if you are using an upgrade face. Optional non-combustible facing may be installed on the fireplace. Use the guidelines below to determine the location (also see the following pages for detailed diagrams. Tile Line Any non-combustible facing under 1" (25mm) thick (see "Thin Facing" on page 36). Masonry Line Any non-combustible over 1" (25mm) thick (see "Thick Facing" on page 38). Hearth Line Non-combustible hearth/facing should be installed up to this location (1" (25mm) above the base of the fireplace). The fireplace may be raised to accommodate thicker hearth materials. Masonr y Li n e Hearth Li n e Tile Lin eTile LineMasonry LineTile LineMasonry LineTile LineMasonry LineTile LineMasonry LineHearth Li n e Masonr y Li n e Tile Li n e NOTE: The hearth or facing can extend no greater than 1'' (25mm) above the base of the fireplace. The fireplace may be raised to accommodate thicker hearth materials. Optional Faceplates – Sizing Chart Name Height Width Notes FPX Art., Clsc., Fr Ctry 29” (737mm) 36” (914mm) 61” Radius – May fit over top of tile facing Wilmington 29” (737mm) 36” (914mm) May fit over top of tile facing Victorian Lace 27-1/2” (699mm) 32-3/8” (822mm) Optional facing buttes to edge of faceplate (tile line) Bungalow, Tree of Life 27-1/2” (699mm) 32-3/8” (822mm) Optional facing buttes to edge of faceplate (tile line) 36 Installation (for qualified installers only) Travis Industries 4081126 100-01210_000 Thin Facing Installation (tile, marble, or other non-combustible under 1" (25mm) thick) Upgrade faces are available for this fireplace and may influence facing installation. Consult with your Travis Dealer if you are using an upgrade face. Do not install tile (or other material) in front of the glass frame, convection channel, or access panel openings. This area must remain open to access internal components and for convection air. Raised Fireplaces: Facing is installed 1" maximum (25mm) above the base of the fireplace. Facing is installed to this edge of the fireplace. FRONT VIEW Tile Li n eTile LineHearth Li n e Tile Line27-3/4" 705mm 1” 1-7/8" 48mm 32-1/2" 826mm 1-1/2" 38mm NOTE FOR FPX FACES: FPX arched faces require the FPX Face Upgrade Kit (sku 98500683) and a triangular piece of facing in these upper corners. See the instructions included with the face for further details. 7-1/2" 191mm 1-5/8" 41mm Fireplace Drywall Framing Nailing Bracket Tile TOP VIEW Drywall Floor-Mounted Fireplaces or Raised Hearths: Build the hearth 1" max (25mm) above the base of the fireplace. The fireplace may be raised to accommodate thicker hearth materials. Installation (for qualified installers only) 37 © Travis Industries 4081126 100-01210_000 Thin Facing Installation (tile, marble, under 1" (25mm) thick) - Side View Drywall Tile or other facing under 1'' (25mm) thick. Face Note how the facing extends 1'' (25mm) above the base of the fireplace. 1'' (25mm) Fireplace Support Floor Drywall Tile or other facing under 1'' (25mm) thick. Face Floor Max. 1'' (25mm) Hearth: note how it extends under the face - max. 1'' (25mm) thick. The fireplace may be raised to accommodate thicker hearth materials. Floor-Mounted Fireplace (with Hearth) Raised Fireplace (with no Hearth) SIDE OF FIREPLACE SIDE OF FIREPLACE 38 Installation (for qualified installers only) Travis Industries 4081126 100-01210_000 Thick Facing Installation (stone, brick, or other non-combustible over 1" (25mm) thick) If using a Fireplace Xtrordinair (FPX) arched face, see "Thick Facing with a Fireplace Xtrordinair Arched Faces" on page 39. Do not install masonry (or other material) in front of the fireplace. This area must remain open to install the face. FRONT VIEW Masonry Li n e Hearth Li n e Drywall Fireplace Drywall Framing Nailing Bracket Masonry TOP VIEW - Protruding Masonry Fireplace Drywall (or cement board, etc.) Framing NOTE: The nailing brackets are not used for this type of installation - secure the fireplace to the floor with the brackets along the base of the fireplace. Masonry TOP VIEW - Recessed Masonry 29-1/4" 743mm 1" 25mm36-1/4" 921mm Floor-Mounted Fireplaces or Raised Hearths: Build the hearth 1" max (25mm) above the base of the fireplace. The fireplace may be raised to accommodate thicker hearth materials.Raised Fireplaces: Masonry is installed 1" (25mm) (maximum) above the base of the fireplace.Masonry LineMasonry Line Installation (for qualified installers only) 39 © Travis Industries 4081126 100-01210_000 Thick Facing with Fireplace Xtrordinair (FPX) Arched Faces The following illustration shows facing considerations for those fireplaces utilizing FPX arched faces. The facing must be non-combustible and over 1" (25mm) in depth. The Fireplace Xtrordinair 564 Masonry Template is recommended for masonry installation (sku 98500674). The template helps locate and support the masonry as it being installed. Masonry Line Hearth Li n e Drywall Floor-Mounted Fireplaces or Raised Hearths: Build the hearth 1" max (25mm) above the base of the fireplace. The fireplace may be raised to accommodate thicker hearth materials. Raised Fireplaces: Masonry is installed 1" maximum (25mm) above the base of the fireplace. FRONT VIEW 29" 737mm 1" 25mm36-1/4" 921mm 2-3/4" 70mm 61" Radius (1549mm) Before installing masonry, install the FPX Face Upgrade Kit (98500683). This covers the upper corners. Fireplace Drywall Framing Nailing Bracket Masonry TOP VIEW Face 40 Installation (for qualified installers only) Travis Industries 4081126 100-01210_000 Thick Facing Installation - Side View Drywall Masonry or other non-combustible over 1'' (25mm) thick. Face (Behind Masonry) The masonry extends 1'' (25mm) above the base of the fireplace. 1'' (25mm) Fireplace Support Floor Floor-Mounted Fireplace (with Hearth) SIDE OF FIREPLACE Drywall Masonry or other non-combustible over 1'' (25mm) thick Face Floor Max. 1'' (25mm) Hearth (note how it extends under the face - max. 1'' (25mm) thick). The fireplace may be raised to accommodate thicker hearth materials. Raised Fireplace (with no Hearth) SIDE OF FIREPLACE Installation (for qualified installers only) 41 © Travis Industries 4081126 100-01210_000 Mantel Requirements Combustible Mantels • Use the table below to determine the maximum mantel depth allowed. The mantel depth (measured from the face of the fireplace) must fall in the shaded portion of the table. • Any material that protrudes more than 3/4” (19mm) from the non-combustible facing is considered a mantel and must meet the mantel requirements. Combustible Mantel Combustible mantel columns (legs) that protrude more than 3/4" (0.75mm) from the glass frame must meet the 1" (25mm) sidewall clearance. If they protrude 3/4" (0.75mm) or less, they may be placed directly to the side (but not in front) of the fireplace. Non-combustible mantel columns do not have a minimum clearance. a b 30-1/4" 768mm Mantel Height Above Base of Fireplace (a) 39"+(991mm+) 36"(914mm) 35"(889mm) 34"(864mm) 33"(838mm) 37"(940mm) 38"(965mm) 32"(813mm) 31"(787mm) 30"(762mm) Top of Fireplace (not stand-off)NOTE: No combustibles may be installed in front of fireplace.0"1" (25mm)2" (51mm)8" (203mm)7" (178mm)6" (152mm)5" (127mm)4" (102mm) 3" (76mm)9" (229mm)10" (254mm)11" (279mm)12" (305mm)Maximum Mantel Depth (b) Examples: - If you wish to have a 6” (152mm) deep mantel, it must be at least 37” (940mm) above the base of the fireplace. - If you wish to have a 2” (51mm) deep breastplate, it must be at least 36” (914mm) above the base of the fireplace. Non-Combustible Mantels Non-combustible mantels must meet the clearances listed for combustible mantels. However, if you do wish to reduce the clearances by using a non-combustible mantel, the following requirements must be met: • Non-combustible mantel and facing must extend from the top of the appliance to the top surface of the mantel. • A non-combustible header must be used (metal stud). SIDE OF FIREPLACE Drywall Non-Combustible Mantel Non-Combustible Framing (metal studs) must be used for the header. Non-Combustible Facing 42 Installation (for qualified installers only) Travis Industries 4081126 100-01210_000 Installation Example - Build-Out (Dog-House) with Hor. Termination • The framing, facing, and other building materials depicted below are for example only. Refer to local building codes for framing, facing, and insulating requirements in your area. Side View Top View See "Vent Termination" for full requirements. 4'' (102mm) Section* Firestop NOTE FOR 2 x 4 (51mm X 102mm) EXTERIOR WALLS: When installed with a 2x4 (51mm X 102mm) exterior wall, the termination may not fit flush against the exterior wall. You may wish to place framing around the termination to fill the gap. SIDE OF FIREPLACE Horizontal Termination* * Travis Ind. MIn. Vent Kit (SKU 98900168) Includes a 4'' (102mm) section and horizontal termination. Drywall Optional Tile NOTE: If required to use drywall inside the firebox enclosure, make sure to alter the framing accordingly. NOTE: In colder climates the fireplace may require an insulated enclosure.Insulation Drywall Optional Tile Vapor Barrier NOTE: 1/2'' (13mm) Clearance to sides and back of fireplace. Installation (for qualified installers only) 43 © Travis Industries 4081126 100-01210_000 Installation Example - Build-In with Horizontal Termination • The framing, facing, and other building materials depicted below are for example only. Refer to local building codes for framing, facing, and insulating requirements in your area. Side View Top View See "Vent Termination" for full requirements. 4'' (102mm) Section* Firestop NOTE FOR 2 x 4 (51mm X 102mm) EXTERIOR WALLS: When installed with a 2x4 (51mm X 102mm) exterior wall, the termination may not fit flush against the exterior wall. You may wish to place framing around the termination to fill the gap. SIDE OF FIREPLACEHorizontal Termination* * Travis Ind. MIn. Vent Kit (SKU 98900168) Includes a 4'' (102mm) section and horizontal termination. NOTE: If required to use drywall inside the firebox enclosure, make sure to alter the framing accordingly. NOTE: 1/2'' (13mm) Clearance to sides and back of fireplace.Insulation Drywall Optional Tile Drywall Optional Tile 44 Finalizing the Installation (for qualified installers only) Travis Industries 4081126 100-01210_000 Steps for Finalizing the Installation 1. Remove the glass (see page 46). NOTE: If using propane (LP) convert the appliance prior to installing the logs. 2. We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up. 3. Make sure the two accent light bulbs are in place. NOTE: .Take care to not touch the bulb with your fingers – use a cloth or paper towel). 4. Install the four AA batteries (included in the owner’s pack) into battery holder (see the illustration below). The AA batteries act as a power backup in case the household (AC) power goes out. Install the 9v battery (included in the owner’s pack) into control panel light assembly (see the illustration below). The battery holder is held in place with Velcro and may be removed for easier access. AA B a t t e r y AA B a t t e r y Lift up and swing the lower grill down to acces the area below the firebox.Swing the concealment cover up and slide it back to expose the controls.AA Battery Holder AA Battery Tray AA B a t t e r y AA B a t t e r y 9v Batt e r y Battery Holder for Control Panel Lights 5. Install the logs (see page 48). Finalizing the Installation (for qualified installers only) 45 © Travis Industries 4081126 100-01210_000 6. Replace the glass. 7. Start the heater. 8. Leak test all gas joints. 9. Check the air shutter following the directions below. Air Shutter Adjustment Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should be yellow with no sooting. Adjust the air shutter, if necessary, to achieve the correct looking flame. Correct Flames should be blue at the base, yellow-orange on the top.If the flames are too tall or sooty on the ends, open the air shutter. Not Enough Air If the flames are all blue and short, close the air shutter. Too Much Air Air Shutter Adjustment Front Burner Air Shutter Control (RED) Left = Less Air Right = More Air Rear Burner Air Shutter Control (GOLD) Left = Less Air Right = More Air NOTE: you may wish to use pliers to adjust the front air shutter. Typically, the front air shutter is fully closed (left) on NG, fully open (right) on LP 10. Turn the flame adjust knob to its highest position - the flames should not contact the top of the firebox. Check the flame on low position. The flames should burn off of each burner hole. If the heater does not work correctly, contact your Travis dealer for a remedy. 11. Give this manual to the home owner for future reference and fully explain operation of this heater. For comprehensive operating and maintenance instructions, refer to the Owner's Manual (part # 100-01211). ACID WASH WARNING: Before installing the faceplate, make sure any masonry that has been treated with acid wash has been properly neutralized (this is used primarily with brick faces). Acid wash (muriatic acid) is used to remove excess mortar. If not properly neutralized with an ammonia solution, the plated face may develop a permanent tarnish when the acid evaporates over time. Contact your dealer if uncertain your facing has been properly neutralized. 46 Finalizing the Installation (for qualified installers only) Travis Industries 4081126 100-01210_000 Glass Frame Removal and Installation Warning: The appliance must be completely cool before removing the glass. Warning: Do not strike or slam the glass. Based upon the face being used, either: (a) swing the access door down and remove the top grill, (b) remove the face (unscrew or lift off - see the instructions included with the face for details). Open the four latches holding the glass frame in place (start with the bottom) - follow the directions shown to the right. a Lift the glass frame up and pull it forward to remove.b Re-Attaching the Glass Frame: a) Hang the glass frame on the firebox. b) While holding in place, attach the upper latches (follow the instructions to the right in reverse). c) Lift the glass frame slightly and attach the lower latches. NOTE: Make sure the glass frame is all the way in place - it should be flush with the front of the fireplace when installed. NOTE: You may need to lift the glass frame while re-attaching. Glass Top of Firebox Latch Catch (on glass frame) Finalizing the Installation (for qualified installers only) 47 © Travis Industries 4081126 100-01210_000 Glass Frame Removal and Installation (continued) The latch can come loose from glass frame anchor. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the latch if it becomes loose. Top of Firebox Hold the latch at an angle and insert it into the slot on the glass frame anchor. NOTE: this slot may be at a different angle than illustrated. Note how the washer on the latch fits behind the flange on the glass frame anchor. Glass Frame Anchor Once fully inserted, turn the latch until it is upright. Latch 48 Finalizing the Installation (for qualified installers only) Travis Industries 4081126 100-01210_000 Log Set Installation Log Set Overview When installed, the logs should appear as shown below. Rear Log Left Log Right Twig Left Twig Right Log Finalizing the Installation (for qualified installers only) 49 © Travis Industries 4081126 100-01210_000 Rear Log Installation Place the rear log on the grate and slide it all the way back until the log contacts the end-brackets on the grate. The rear log has a flat notch on both sides that center it on the grate. 50 Finalizing the Installation (for qualified installers only) Travis Industries 4081126 100-01210_000 Right Log Installation Note how the right side of the log rests on the burner but does not cover any burner holes. The right log has a groove that fits over the grate. Finalizing the Installation (for qualified installers only) 51 © Travis Industries 4081126 100-01210_000 Left Log Installation The left log has a groove that fits over the grate. Note how the right side of the log rests on the burner but does not cover any burner holes. 52 Finalizing the Installation (for qualified installers only) Travis Industries 4081126 100-01210_000 Left Twig Installation This hole fits over the pin on the rear log. The left twig should be positioned so the front edge contacts the grate as shown. Finalizing the Installation (for qualified installers only) 53 © Travis Industries 4081126 100-01210_000 Right Twig Installation The right twig has two holes for the pins on the rear and right log. When in place the right twig will appear as shown above. 54 Finalizing the Installation (for qualified installers only) Travis Industries 4081126 100-01210_000 Ember Installation A bag of embers is provided to further enhance the firebox. Place the embers on the firebox floor and on the burner. Do not place embers over any of the burner holes or air channels. Finalizing the Installation (for qualified installers only) 55 © Travis Industries 4081126 100-01210_000 LP Conversion Instructions Install the conversion kit prior to installing the gas line to ensure proper gas use. 1 Remove the glass (see page 44). Remove the logs and embers (if installed - page 48) 2 Remove the burner (see illustration below). Remove the rear burner. 1/4" Nutdriver Remove the front burner. Remove the grate. 1/4" Nutdriver 1/4" Nutdriver 56 Finalizing the Installation (for qualified installers only) Travis Industries 4081126 100-01210_000 3 Follow the directions below to replace the orifice. 1/2" Wrench Use a 1/2" open end wrench to unscrew the two orifices. Screw each LP orifice in so the orifice protrudes 15/16" (24mm) (indicating full insertion). d Look here for the orifice identification Apply thread sealant to the LP orifices prior to installation. Use the chart below to identify the correct orifices. Front Rear NG #56 #50 LP #67 1.1 c b Front Burner Orifice a Slide the air shutters all the way to the right. Rear Burner Orifice 15/16"24mm Remove and discard the front burner gasket (used only for NG installations) e Finalizing the Installation (for qualified installers only) 57 © Travis Industries 4081126 100-01210_000 4 Remove the pilot orifice following the instructions below. Replace with the propane pilot orifice Lift the pilot hood off the pilot assembly. 5/32" Hex Use a hex wrench to unscrew the orifice. Remove the orifice and replace with the LP orifice. Screw the orifice all the way in and replace the pilot hood. LP (Propane) Orifice Orifice Identification: NG (Natural Gas) Orifice 35 62 35 a b c NOTE: when re-attaching, this pin lines up with the notch in the pilot hood. 5 Replace the firebox components. Install the logs and embers. Replace the glass. 6 Remove and discard the screws (see “a” below) holding the stock regulator in place (see “b” below). Remove the stock regulator and gasket (see “c” below). Place the LP regulator in place, making sure the pre-fitted gasket (see”c” below) is in place. NOTE: There is a label on the base of the regulator knob indicating regulator type (NG or LP). Secure the regulator with the screws included with the regulator – tighten to 25 lb-in of torque. Place the included label on the valve body where it can be easily seen to insure proper identification. NOTE: Leak test this area after the heater is installed, gas is connected, and the main burner is lit. a T-20 Torx or Slotted Screwdriver b c d 7 Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak-test all gas connections and the gas control valve. 58 Optional Equipment (for qualified installers only) Travis Industries 4081126 100-01210_000 Fireback Installation WARNING Turn off gas to the appliance and make sure it has fully cooled prior to conducting service. 1 Remove the glass frame and logs. 2 Remove the grate (replace after fireback installation). Remove and discard the hearth plate. 3 Install the firebacks following the directions below. Select either the straight brick or herringbone brick pattern to face outwards. NOTE: Due to the construction of the ceramic firebacks, you may need to re-position the firebacks to achieve the correct alignment. 4 Restore the fireplace to the correct configuration. Remove the grate (replace after fireback installation). 1/4" Nutdriver Remove and discard the hearth plate Loosen this screw and slide the bracket up. Place the rear fireback in place. The side fireback holds the rear fireback in place - hold the rear fireback while installing the side fireback. Remove the clip and screw located on the firebox ceiling near the front (both sides). Place the side firebacks in place. a 1/4" Nutdriver c Replace the clips and screws removed in step “a” to secure the side firebacks.. e d NOTE: Place the fireback so the vertical grout line on the edge of the fireback is facing the rear. Loosen this screw and slide the bracket up. Place the floor firebacks in place (under the bracket). Slide the bracket down and tighten the screw to secure the firebacks. b Optional Equipment (for qualified installers only) 59 © Travis Industries 4081126 100-01210_000 Grill Installation Certain faces allow for installation of an upper and lower grill. Follow the directions below to install. Upper Grill Installation (FPX and Avalon) Hold the grill at an angle and insert the lower slot over the lower bushing on the fireplace (both sides) Swing the grill upwards to engage the upper slot. You will need to lift the grill slightly to get it over the bushing. Once in place the grill is held in place by gravity. Lower Grill Installation Hold the grill at an angle and insert the lower slot over the bushing on the fireplace (both sides). You may need to press on the grill to get the tab over the bushing (this prevents the grill from accidentally falling off). Bend the tab outward on both sides. This is the end-stop for the lower grill, it allows the grill to swing forward. Swing the grill upwards to engage the upper slot. You will need to lift the grill slightly to get it over the bushing. Once in place the grill is held in place by gravity. NOTE: The upper grill is difficult to install the first time - be patient, after you install it, you will know how it installs and it will be much easier the second time. SIDE VIEW Position the grill so the slots on the grill align with the mounting studs. You may need to push in and upwards on the grill as it inserts. The grill, when fully inserted, will slide down and "click" into place. Upper GrillHeat Shields (on fireplace) Mounting Stud Upper Grill Installation (Lopi) 60 Optional Equipment (for qualified installers only) Travis Industries 4081126 100-01210_000 GreenSmart™ Remote Control Installation Packing List • Transmitter • Receiver (with Cover Plate & Switch) • Fan Control Module • Velcro • LP or NG Stepper Motor (with screws and label - attaches to Valve) • Wire Harness • (2) Power Leads • (4) AA Batteries (inside receiver box) • (2) #8 x ½” Machine Screws • (2) Wire Ties • Torx T-20 Wrench • Wall Mount (for placing the transmitter on a wall) • (2) Drywall anchors (for wall mount) • (2) #8 x 3/8” Type B Screws Optional Equipment (for qualified installers only) 61 © Travis Industries 4081126 100-01210_000 Overview The GreenSmart remote installs onto a 564 fireplace and replaces the stock wiring harness. Before installing, familiarize yourself with the stock and updated wiring diagrams (see the illustrations on this page and and following page). Stock Wiring Diagram CN4 CN3 PILOTSENSOR SPARK ROD DIGITAL FIREPLACE BURNER CONTROL CN2 GROUND VALVE COMMAND POWER CN1 DIAGNOSTIC CN0 COMFORT CONTROL AA BATTERY TRAY MAIN BURNERGREENSMART PILOT CONTINUOUS PILOT AC ADAPTER Red Red Black White GreenBlack RedRedBlue RedBlueBlackWhite Blue Yellow / Green Orange Pilot Sensor Spark Rod Pilot Ground VALVEIPI / CPI POWER SUPPLY ON / OFFGreen 120 VAC Power In Optional Blower Hookup Comfort Control Valve Accent Light Rheostat Accent Light (s) 62 Optional Equipment (for qualified installers only) Travis Industries 4081126 100-01210_000 GreenSmart Wiring Diagram CN4 CN3 PILOTSENSOR SPARK ROD DIGITAL FIREPLACE BURNER CONTROL CN2 GROUND VALVE COMMAND POWER CN1 DIAGNOSTIC CN0 CONTINUOUS PILOT White Blue Yellow / Green Orange VALVEIPI / CPI TOP(4) AA Batteries Remote Receiver Fan Controller 110V OUT FAN AUX OUT COM POWER STEPPER MOTORBURNER CONTROL RECEIVER FAN CONTROL Comfort Control Valve Green Accent Light Rheostat Accent Light (s) 120 VAC Power In Pilot Sensor Spark Rod Pilot Ground Optional Blower(s) Thermodisk INTERMITTENT PILOT Optional Equipment (for qualified installers only) 63 © Travis Industries 4081126 100-01210_000 Installation WARNING: Make sure power to the fireplace has been shut off prior to installation. NOTE: Refer to the wiring diagram on page 62 while making wiring harness connections. 1 Remove the concealment cove (see Figure 1). Figure 1 2 Unscrew the four screws holding the control cover in place (see Figure 2). Carefully remove the control cover (see Figure 3) Figure 2 Figure 3 3 Unplug the ac adapter from the power harness (see Figure 4). You can leave the ac adapter plugged into the wiring harness. Figure 4 64 Optional Equipment (for qualified installers only) Travis Industries 4081126 100-01210_000 4 Disconnect the molex connector leading to the gas control valve (see Figure 5). WARNING: The tabs on the gas control valve are fragile. Take care when removing the molex connector to not pull or damage the wires or tabs. Figure 5 5 Disconnect the two leads on the back of the control panel for the IPI / CPI switch (continuous pilot / greensmart pilot – see Figure 6). Figure 6 6 Disconnect the comfort control valve connection (see Figure 7). Disconnect the burner control connector from the fireplace burner control (see Figure 8). Figure 7 Figure 8 Optional Equipment (for qualified installers only) 65 © Travis Industries 4081126 100-01210_000 7 Unscrew the on/off/battery plate from the control panel (see Figure 9). Pull the plate and wiring forward (see Figure 10). Figure 9 Figure 10 8 The control panel has plastic wire-locks attached to the back (see Figure 11). Un-hook the wires from the wire-locks and remove the wiring harness, plate, battery holder, and ac adapter (see Figure 12). These items may be discarded. Figure 11 Figure 12 9 Use the included torx wrench to remove the stock regulator (see Figure 13). These items may be discarded. Figure 13 66 Optional Equipment (for qualified installers only) Travis Industries 4081126 100-01210_000 10 The stepper motor (adjustable regulator) has an installation sheet included with it – make sure to follow all of the directions. Place the stepper motor on the gas control valve (see Figure 14) – MAKE SURE IT IS CORRECTLY ORIENTED. Secure using the screws included with the motor (see Figure 15) – tighten to 25 Lb-inches. Leak test this area after installation to verify proper installation. Figure 14 Figure 15 11 Place the GreenSmart wiring harness in front of the fireplace, noting the position of each connector (see .Figure 16). Figure 16 12 Attach the wiring harness to the burner control (see Figure 17). Attach the gas control valve molex connector (see Figure 18). Figure 17 Figure 18 Optional Equipment (for qualified installers only) 67 © Travis Industries 4081126 100-01210_000 13 Attach the blue and white wires to the IPI/CPI switch (see Figure 19). Connect the wiring harness to the stepper motor (see Figure 20). Figure 19 Figure 20 14 Attach the wiring harness to the comfort control valve connection (see Figure 21). Figure 21 15 Place the fan controller near the front of the fireplace to the left and connect it to the wiring harness (see Figure 22). Attach the power cord from the fan controller to the AC connection (see Figure 23). MAKE SURE TO TURN THE FAN CONTROLLER ON (“-“ SYMBOL). Figure 22 Figure 23 68 Optional Equipment (for qualified installers only) Travis Industries 4081126 100-01210_000 16 Disconnect the power lead from accent light and connect it to the power lead included with this kit (see Figure 24). Attach the power lead to the fan controller in the “AUX OUT” receptacle (see Figure 25). Figure 24 Figure 25 NOTE: If using the optional fan, you will want to disconnect its power lead and connect it to the extra power lead included with this kit, then connect it to the “FAN” receptacle on the fan controller. 17 Attach the included velcro to the bottom of the fan control module and to the base of the fireplace near back left of the fireplace. Slide the fan controller into place and secure using the velcro (see Figure 26). Figure 26 Optional Equipment (for qualified installers only) 69 © Travis Industries 4081126 100-01210_000 18 Pull the “RECEIVER” connector through the control panel and attach to the receiver (see Figure 27). Then attach the receiver to the control panel with the two #8 machine screws (see Figure 28). Figure 27 Figure 28 19 Place batteries into the receiver and transmitter (see Figure 29). Calibrate the receiver to the transmitter (see Figure 30 - use a paperclip to press the “PRG” button, let it beep, then press any button on the transmitter – the receiver should beep 5 times – see the operating instructions for further details). Figure 29 Figure 30 20 Place the receiver coverplate (and switch) over the receiver (see Figure 31) and attach with the two screws included with the receiver (see Figure 32) 70 Optional Equipment (for qualified installers only) Travis Industries 4081126 100-01210_000 Figure 31 Figure 32 21 Clip any excess wiring into the wire clips on the back of the control panel (see Figure 33). Use the included wire ties, if necessary, to keep all wiring from contacting any hot or moving components. Re-attach the control panel (see Figure 34) and shroud (see Figure 1). Figure 33 Figure 34 22 A wall mount is included with this kit for the remote. It may be mounted to the wall for easy access and storage. Use the included drywall anchors (and screws) to secure it to the wall (see Figure 35). Figure 35 23 Restore power to the fireplace and test operation of the remote (see the instructions included with the remote). Optional Equipment (for qualified installers only) 71 © Travis Industries 4081126 100-01210_000 72 Index Travis Industries 4081126 100-01210_000 Index Additional Items Required ............................................ 7 Air Shutter Adjustment ................................................. 45 Altitude Considerations ................................................ 22 Approved Vent Configurations ..................................... 24 Approved Vent ............................................................. 23 Clearances ................................................................... 12 Converting the Fireplace to Top Vent Configuration .... 10 Corner Installations - Rear Vent Configuration ............. 16 Corner Installations - Top Vent Configuration .............. 17 Diffuser Plate Adjustment ............................................. 26 Dimensions .................................................................. 6 Drywall Installation ....................................................... 34 Electrical Connection (required) ................................... 20 Exhaust Restrictor Adjustment ..................................... 24 Facing Overview .......................................................... 35 Facing Requirements ................................................... 34 Features ....................................................................... 6 Fireback Installation ..................................................... 58 Fireplace Placement Requirements ............................. 12 Fuel .............................................................................. 18 Gas Inlet Pressure ....................................................... 18 Gas Line Connection .................................................... 18 Gas Line Location ........................................................ 18 Gas Line Requirements................................................ 18 Glass Frame Removal and Installation......................... 46 Grill Installation ............................................................. 59 Hearth Requirements ................................................... 33 Heating Specifications .................................................. 6 Index ............................................................................ 72 Installation Example - Build-In with Horizontal Termination .................. 43 Installation Options ....................................................... 6 Installation Overview .................................................... 7 Intake Restrictor Adjustment ........................................ 25 Listing Details ............................................................... 2 Log Set Installation ....................................................... 48 LP Conversion Instructions .......................................... 55 Mantel Requirements ................................................... 41 Minimum Framing Dimensions - Rear Vent Configuration ............................13 Minimum Framing Dimensions - Top Vent Configuration ..............................14 Nailing Brackets ........................................................... 15 Overview ...................................................................... 2 Packing List .................................................................. 7 Raised Fireplaces ........................................................ 12 Rear Vent Configuration with Horizontal Termination (no vertical rise) ..... 27 Rear Vent Configuration with Horizontal Termination (with vertical rise) ... 28 Rear Vent Configuration with Vertical Termination ....... 29 Recommended Installation Procedure ......................... 7 GreenSmart™ Remote Control Installation .................. 60 Restrictor Position ........................................................ 24 Safety Precautions ....................................................... 4 Steps for Finalizing the Installation ............................... 44 Termination Requirements ........................................... 32 Thick Facing Installation with FPX Arched Faces ........ 39 Thick Facing Installation ............................................... 38 Thin Facing Installation ................................................ 36 Top Vent Configuration with Horizontal Termination .... 30 Top Vent Configuration with Vertical Termination ........ 31 Top Stand-Off Assembly .............................................. 9 Vent Clearances ........................................................... 22 Vent Installation ............................................................ 23 Vent Requirements ...................................................... 22 Optional Wall Switch or Thermostat Installation ........... 21 ..................................................................................... 21