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081113Proj. No. 10105 Residence Conversions October 7, 2011 58 Kensington, 57 Dryads Green, 72 Dryads Green Smith College, Northampton, MA HOLLOW METAL DOORS AND FRAMES Page 1 of 8 081113 SECTION 081113 -HOLLOW METAL DOORS AND FRAMES PART 1 -GENERAL 1.1 RELATED DOCUMENTS A.Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. 1.2 SUMMARY A.Section Includes: 1.Standard hollow metal frames. B.Related Sections: 1.Division 08 Section "Door Hardware"for door hardware for hollow metal doors. 2.Division 09 Sections "Interior Painting"for field painting hollow metal doors and frames. 3.Division 26 Sections for electrical connections including conduit and wiring for door controls and operators. 1.3 DEFINITIONS A.Minimum Thickness: Minimum thickness of base metal without coatings. B.Standard Hollow Metal Work: Hollow metal work fabricated according to ANSI/SDI A250.8. 1.4 SUBMITTALS A.Product Data: For each type of product indicated. Include construction details, material descriptions, core descriptions, fire-resistance rating,temperature- rise ratings,and finishes. Proj. No. 10105 Residence Conversions October 7, 2011 58 Kensington, 57 Dryads Green, 72 Dryads Green Smith College, Northampton, MA HOLLOW METAL DOORS AND FRAMES Page 2 of 8 081113 B.Shop Drawings: Include the following: 1.Frame details for each frame type, including dimensioned profiles and metal thicknesses. 2.Locations of reinforcement and preparations for hardware. 3.Details of each different wall opening condition. 4.Details of anchorages, joints, field splices, and connections. 5.Details of conduit and preparations for power, signal, and control systems. C.Other Action Submittals: 1.Schedule: Provide a schedule of hollow metal work prepared by or under the supervision of supplier, using same reference numbers for details and openings as those on Drawings. Coordinate with door hardware schedule. D.Product Test Reports: Based on evaluation of comprehensive tests performed by a qualified testing agency, for each type of hollow metal door and frame assembly. 1.5 QUALITY ASSURANCE A.Source Limitations: Obtain hollow metal work from single source from single manufacturer. B.Fire-Rated Door Assemblies: Assemblies complying with NFPA 80 that are listed and labeled by a qualified testing agency, for fire-protection ratings indicated. 1.6 DELIVERY, STORAGE, AND HANDLING A.Deliver hollow metal work palletized, wrapped, or crated to provide protection during transit and Project-site storage. Do not use nonvented plastic. B.Store hollow metal work under cover at Project site. Place in stacks of five units maximum in a vertical position with heads up, spaced by blocking, on minimum 4-inch-(102-mm-)high wood blocking. Do not store in a manner that traps excess humidity. Proj. No. 10105 Residence Conversions October 7, 2011 58 Kensington, 57 Dryads Green, 72 Dryads Green Smith College, Northampton, MA HOLLOW METAL DOORS AND FRAMES Page 3 of 8 081113 1.7 PROJECT CONDITIONS A.Field Measurements: Verify actual dimensions of openings by field measurements before fabrication. 1.8 COORDINATION A.Coordinate installation of anchorages for hollow metal frames. Furnish setting drawings, templates, and directions for installing anchorages, including sleeves, concrete inserts, anchor bolts, and items with integral anchors. Deliver such items to Project site in time for installation. PART 2 -PRODUCTS 2.1 MANUFACTURERS A.Manufacturers: Subject to compliance with requirements, provide products by one of the following: 1.Amweld Building Products, LLC. 2.Benchmark; a division of Therma-Tru Corporation. 3.Ceco Door Products; an Assa Abloy Group company. 4.Pioneer Industries, Inc. 5.Steelcraft; an Ingersoll-Rand company. 6.Windsor Republic Doors. 2.2 MATERIALS A.Cold-Rolled Steel Sheet: ASTM A 1008/A 1008M, Commercial Steel (CS), Type B; suitable for exposed applications. B.Hot-Rolled Steel Sheet: ASTM A 1011/A 1011M, Commercial Steel (CS), Type B; free of scale, pitting, or surface defects; pickled and oiled. C.Metallic-Coated Steel Sheet: ASTM A 653/A 653M, Commercial Steel (CS), Type B; with minimum A40 (ZF120)metallic coating. Proj. No. 10105 Residence Conversions October 7, 2011 58 Kensington, 57 Dryads Green, 72 Dryads Green Smith College, Northampton, MA HOLLOW METAL DOORS AND FRAMES Page 4 of 8 081113 D.Frame Anchors: ASTM A 591/A 591M, Commercial Steel (CS), 40Z (12G) coating designation; mill phosphatized. 1.For anchors built into exterior walls, steel sheet complying with ASTM A 1008/A 1008M or ASTM A 1011/A 1011M, hot-dip galvanized according to ASTM A 153/A 153M, Class B. E.Inserts, Bolts, and Fasteners: Hot-dip galvanized according to ASTM A 153/A 153M. F.Mineral-Fiber Insulation: ASTM C 665, Type I (blankets without membrane facing); consisting of fibers manufactured from slag or rock wool with 6-to 12-lb/cu. ft.(96-to 192-kg/cu.m)density; with maximum flame-spread and smoke-development indexes of 25 and 50, respectively; passing ASTM E 136 for combustion characteristics. 2.3 STANDARD HOLLOW METAL FRAMES A.General: Comply with ANSI/SDI A250.8 and with details indicated for type and profile. B.Interior Frames: Fabricated from cold-rolled steel sheet unless metallic- coated sheet is indicated. 1.Fabricate frames with mitered or coped corners. 2.Fabricate frames as knocked down unless otherwise indicated. 3.Fabricate knocked-down, drywall slip-on frames for in-place gypsum board partitions. 4.Frames for Wood Doors: 0.053-inch-(1.3-mm-)thick steel sheet. C.Hardware Reinforcement: Fabricate according to ANSI/SDI A250.6 with reinforcement plates from same material as frames. 2.4 FRAME ANCHORS A.Jamb Anchors: 1.Compression Type for Drywall Slip-on Frames: Adjustable compression anchors. Proj. No. 10105 Residence Conversions October 7, 2011 58 Kensington, 57 Dryads Green, 72 Dryads Green Smith College, Northampton, MA HOLLOW METAL DOORS AND FRAMES Page 5 of 8 081113 2.5 FABRICATION A.Fabricate hollow metal work to be rigid and free of defects, warp, or buckle. Accurately form metal to required sizes and profiles, with minimum radius for thickness of metal. Where practical, fit and assemble units in manufacturer's plant. To ensure proper assembly at Project site, clearly identify work that cannot be permanently factory assembled before shipment. B.Tolerances: Fabricate hollow metal work to tolerances indicated in SDI 117. C.Hollow Metal Frames: Where frames are fabricated in sections due to shipping or handling limitations, provide alignment plates or angles at each joint, fabricated of same thickness metal as frames. 1.Provide countersunk, flat-or oval-head exposed screws and bolts for exposed fasteners unless otherwise indicated. 2.Jamb Anchors: Provide number and spacing of anchors as follows: a.Stud-Wall Type: Locate anchors not more than 18 inches (457 mm) from top and bottom of frame. Space anchors not more than 32 inches (813 mm)o.c. and as follows: 1)Four anchors per jamb from 60 to 90 inches (1524 to 2286 mm)high. b.Compression Type: Not less than two anchors in each jamb. 3.Door Silencers: Except on weather-stripped doors, drill stops to receive door silencers as follows. Keep holes clear during construction. a.Single-Door Frames: Drill stop in strike jamb to receive three door silencers. D.Fabricate concealed stiffeners, edge channels, and hardware reinforcement from either cold-or hot-rolled steel sheet. E.Hardware Preparation: Factory prepare hollow metal work to receive templated mortised hardware; include cutouts, reinforcement, mortising, drilling, and tapping according to the Door Hardware Schedule and templates furnished as specified in Division 08 Section "Door Hardware." Proj. No. 10105 Residence Conversions October 7, 2011 58 Kensington, 57 Dryads Green, 72 Dryads Green Smith College, Northampton, MA HOLLOW METAL DOORS AND FRAMES Page 6 of 8 081113 1.Locate hardware as indicated, or if not indicated, according to ANSI/SDI A250.8. 2.Reinforce frames to receive nontemplated, mortised and surface- mounted door hardware. 3.Comply with applicable requirements in ANSI/SDI A250.6 and ANSI/DHI A115 Series specifications for preparation of hollow metal work for hardware. 4.Coordinate locations of conduit and wiring boxes for electrical connections with Division 26 Sections. 2.6 STEEL FINISHES A.Prime Finish: Apply manufacturer's standard primer immediately after cleaning and pretreating. 1.Shop Primer: Manufacturer's standard, fast-curing, lead-and chromate- free primer complying with ANSI/SDI A250.10 acceptance criteria; recommended by primer manufacturer for substrate; compatible with substrate and field-applied coatings despite prolonged exposure. PART 3 -EXECUTION 3.1 EXAMINATION A.Examine substrates, areas, and conditions, with Installer present, for compliance with requirements for installation tolerances and other conditions affecting performance of the Work. B.Examine roughing-in for embedded and built-in anchors to verify actual locations before frame installation. C.For the record, prepare written report, endorsed by Installer, listing conditions detrimental to performance of the Work. D.Proceed with installation only after unsatisfactory conditions have been corrected. Proj. No. 10105 Residence Conversions October 7, 2011 58 Kensington, 57 Dryads Green, 72 Dryads Green Smith College, Northampton, MA HOLLOW METAL DOORS AND FRAMES Page 7 of 8 081113 3.2 PREPARATION A.Remove welded-in shipping spreaders installed at factory. Restore exposed finish by grinding, filling, and dressing, as required to make repaired area smooth, flush, and invisible on exposed faces. B.Prior to installation, adjust and securely brace welded hollow metal frames for squareness, alignment, twist, and plumbness to the following tolerances: 1.Squareness: Plus or minus 1/16 inch (1.6 mm), measured at door rabbet on a line 90 degrees from jamb perpendicular to frame head. 2.Alignment: Plus or minus 1/16 inch (1.6 mm), measured at jambs on a horizontal line parallel to plane of wall. 3.Twist: Plus or minus 1/16 inch (1.6 mm), measured at opposite face corners of jambs on parallel lines, and perpendicular to plane of wall. 4.Plumbness: Plus or minus 1/16 inch (1.6 mm), measured at jambs on a perpendicular line from head to floor. C.Drill and tap doors and frames to receive nontemplated, mortised, and surface-mounted door hardware. 3.3 INSTALLATION A.General: Install hollow metal work plumb, rigid, properly aligned, and securely fastened in place; comply with Drawings and manufacturer's written instructions. B.Hollow Metal Frames: Install hollow metal frames of size and profile indicated. Comply with ANSI/SDI A250.11. 1.Set frames accurately in position, plumbed, aligned, and braced securely until permanent anchors are set. After wall construction is complete, remove temporary braces, leaving surfaces smooth and undamaged. a.At fire-protection-rated openings, install frames according to NFPA 80. b.Check plumbness, squareness, and twist of frames as walls are constructed. Shim as necessary to comply with installation tolerances. Proj. No. 10105 Residence Conversions October 7, 2011 58 Kensington, 57 Dryads Green, 72 Dryads Green Smith College, Northampton, MA HOLLOW METAL DOORS AND FRAMES Page 8 of 8 081113 2.Stud Partitions: Solidly pack mineral-fiber insulation behind frames. 3.In-Place Gypsum Board Partitions: Secure frames in place with postinstalled expansion anchors through floor anchors at each jamb. Countersink anchors, and fill and make smooth, flush, and invisible on exposed faces. 4.Installation Tolerances: Adjust hollow metal door frames for squareness, alignment, twist, and plumb to the following tolerances: a.Squareness: Plus or minus 1/16 inch (1.6 mm), measured at door rabbet on a line 90 degrees from jamb perpendicular to frame head. b.Alignment: Plus or minus 1/16 inch (1.6 mm), measured at jambs on a horizontal line parallel to plane of wall. c.Twist: Plus or minus 1/16 inch (1.6 mm), measured at opposite face corners of jambs on parallel lines, and perpendicular to plane of wall. d.Plumbness: Plus or minus 1/16 inch (1.6 mm), measured at jambs at floor. 3.4 ADJUSTING AND CLEANING A.Final Adjustments: Check and readjust operating hardware items immediately before final inspection. Leave work in complete and proper operating condition. Remove and replace defective work, including hollow metal work that is warped, bowed, or otherwise unacceptable. B.Prime-Coat Touchup: Immediately after erection, sand smooth rusted or damaged areas of prime coat and apply touchup of compatible air-drying, rust-inhibitive primer. C.Metallic-Coated Surfaces: Clean abraded areas and repair with galvanizing repair paint according to manufacturer's written instructions. END OF SECTION 081113