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24D-070 (12) i A. Initiating and Signal Circuits: Building wire as specified or Power limited fire- protective signaling cable, copper conductor, 300 volts insulation rated 105 degrees C. where approved by local authorities. 5 PART 3 EXECUTION 5.1 INSTALLATION A. Install system in accordance with manufacturer's instructions. B. Install manual station with operating handle per Handicap code above floor. Install audible and visual signal devices 80 inches above floor or on ceiling as shown. C. Use 16 AWG minimum size conductors for fire alarm detection and signal circuit conductors. Install wiring in conduit or cable with conduit sleeves where exposed. D. All wiring to be Class "A" four (4) wire. E. Provide conduit and wiring connections to sprinkler flow switches, sprinkler valve tamper switches, fire suppression system control panels, duct smoke detectors, etc. 5.2 FIELD QUALITY CONTROL A. Test in accordance with NFPA 72H and local fire department requirements. 5.3 MANUFACTURER'S FIELD SERVICES A. Provide manufacturer's field services under provisions of Section 01400. B. Include services of certified technician to supervise installation, adjustments, final connections, and system testing. 5.4 FIRE ALARM WIRE AND CABLE COLOR CODE A. Provide fire alarm circuit conductors with color coded insulation, or use color coded tape at each conductor termination and in each junction box as follows: 1 . Power Branch Circuit Conductors: Black, red, white. 2. Initiating Device Circuit: Black, red. 3. Detector Power Supply: Violet, brown. 4• Signal Device Circuit: Blue (positive), white (negative). 5. Municipal Trip Circuit: Orange, orange. END OF SECTION POW 16721-5 D. Signal Circuits: Supervised signal module, sufficient for signal devices connected to system. E Municipal Trip Circuit: Provide output connections for connection to local energy municipal master fire alarm box, and connection to remote station transmitter. Include municipal trip DISCONNECT switch. F Provide TROUBLE ACKNOWLEDGE and ALARM SILENCE switch. 4.3 INITIATING DEVICES A. Manual Station: Semi-flush or Surface mounted, single action. B. Heat Detector: Fixed temperature, rated 135 degrees F (57 degrees Q. C. Ceiling Mounted Smoke Detector: NFPA 72E; ionization type with adjustable sensitivity, plug-in base, auxiliary relay contact, integral thermal element rated 135 degrees F (57 degrees C), and visual indication of detector actuation, suitable for mounting on 4 inch (100 mm) outlet box. Two-wire detector with common power supply and signal circuit. D. Duct Mounted Smoke Detector: NFPA 72E; ionization type with auxiliary SPDT relay contact, key-operated NORMAL-RESET-TEST switch, duct sampling tubes extending width of duct, and visual indication of detector actuation, in duct-mounted housing. Four-wire detector with separate power supply and signal circuits. E. Remote Test Switch: Key-operated switch mounted on flush cover with lamp to indicate detector actuation. Provide one switch for each smoke detector and heat detector as noted. 4.4 SIGNALING DEVICES A. Alarm Lights: NFPA 72G; strobe lamp and flasher with red lettered FIRE on white lens. B. Alarm Horn: NFPA 72G; surface car flush projector type fire alarm horn. Sound Rating: 87 dB at 10 feet (3 m). Provide integral strobe lamp and flasher with red lettered FIRE on white lens. Provide "MINI" horns in toilet rooms. All equipment to be A.D.A approved. C. Remote Annunciator: Provide remote annunciator including visual indication of fire alarm by zone, and audible and visual indication of system trouble. Install in flush wall-mounted enclosure. 4.5 FIRE ALARM WIRE AND CABLE 17621-4 3 PROJECT RECORD DRAWINGS A. Submit documents under the provisions of Section 01700. B. Include location of end-of-line devices. 3.1 OPERATION AND MAINTENANCE DATA A. Submit data under provisions of Section 01700. B. Include operating instructions, and maintenance and repair procedures. C. Include manufacturer representative's letter stating that system is operational. 3.2 DELIVERY, STORAGE, AND HANDLING A. Deliver products to site under provisions of Section 01600. B. Store and protect products under provisions of Section 01600. 4 PART 2 PRODUCTS 4.1 MANUFACTURERS A. Gamewell. B. Autocall. C. F. C. I. D. Substitutions: Under provisions of Section 01600. 4.2 FIRE ALARM AND SMOKE DETECTION CONTROL PANEL A. Control Panel: Modular construction ADDRESSABLE system with flush-mounted enclosure. B. Power Supply: Adequate to serve control panel modules, remote detectors, remote annunciators, door holders, smoke dampers, relays, and alarm signaling devices. Include battery-operated emergency power supply with capacity for operating system in standby mode for 60 hours followed by alarm mode for 5 minutes. C. Detection Circuits: Supervised zone module with alarm and trouble indication. WOW 16721-3 2 System Supervision: Provide electrically-supervised system, with supervised alarm initiating and alarm signaling circuits. Occurrence of single ground or open condition in initiating or signaling circuit places circuit in TROUBLE mode. Component or power supply failure places system in TROUBLE mode. Occurrence of single ground or open condition on alarm initiating circuit does not disable that circuit from transmitting in ALARM. Occurrence of single ground or open condition on signaling circuit does not disable that circuit from transmitting in ALARM. A. Alarm Sequence of Operation: Actuation of manual fire alarm station or automatic initiating device causes system to enter ALARM, which includes the following operations: 1 . Sound and display local fire alarm signaling devices with non-coded signal. 2. Transmit signal to municipal connection and remote station equipment. 3. Indicate location of alarm zone on fire alarm control panel and or remote annunciator panel as noted on plan. B. Alarm Reset: Key-accessible RESET function resets alarm system out of ALARM if alarm initiating circuits have cleared. C. Trouble Sequence of Operation: System trouble, including grounding or open circuit of supervised circuits, or power or system failure causes system to enter TROUBLE mode, including the following operations: 1 . Visual and audible trouble alarm by zone at control panel. 2. Visual and audible trouble alarm at annunciator panel. 3. Manual ACKNOWLEDGE function at control panel silences audible trouble alarm; visual alarm is displayed until initiating trouble is cleared. 4. Transmit trouble signal to remote station. D. Lamp Test: Manual LAMP TEST function causes alarm indication at each zone at fire alarm control panel. 2.1 SUBMITTALS A. Submit shop drawings and product data under provisions of Section 01300. B. Provide wiring diagrams, data sheets, and equipment ratings, layout, dimensions, and finishes. C. Submit manufacturer's installation instructions under provisions of Section 01300. D. Submit manufacturer's certificate under provisions of Section 01400 that system meets or exceeds specified requirements. 16721-2 SECTION 16721 FIRE ALARM AND SMOKE DETECTION SYSTEMS 1 PART 1 GENERAL 1 .1 SECTION INCLUDES A. Fire alarm and smoke detection systems. 1 .2 RELATED SECTIONS A. Section 16120 - Wire and Cable. 1 .3 REFERENCES A. NFPA 72A - Installation, Maintenance, and Use of Local Protective Signaling System for Guard's Tour, Fire Alarm, and Supervisory Service. B. NFPA 72B - Installation, Maintenance, and Use of Auxiliary Protective Signaling System for Fire Alarm Service. C. NFPA 72C - Installation, Maintenance, and Use of Remote Station Protective Signaling System. D. NFPA 72E - Automatic Fire Detectors. E. NFPA 72G - Notification Appliances for Protective Signaling Systems. F. NFPA 72H - Guide for Test Procedures for Protective Signaling Systems. G. NFPA 101 - Life Safety Code. 1 .4 REGULATORY REQUIREMENTS A. System: UL and FM listed. B. Conform to requirements of NFPA 101 . C. Conform to applicable State and local code for fire alarm systems. 1 .5 SYSTEM DESCRIPTION A. Fire Alarm System: NFPA 72A; NFPA 7213; NFPA 72C; automatic manual ADDRESSABLE type fire alarm system. 16721-1 L. Connect luminaires , emergency lighting units and exit signs to branch circuit outlets provided under Section 16130 using flexible conduit as indicated. 100*k M. Make wiring connections to branch circuit using building wire with insulation suitable for temperature conditions within luminaire. N. Bond products and metal accessories to branch circuit equipment grounding conductor. O. Install specified lamps in each luminaire , emergency lighting unit and exit sign. P. Provide slack cable at all recessed lighting fixtures to allow for relocation of fixtures up to four (4) feet in any direction. 3.3 FIELD QUALITY CONTROL A. Operate each luminaire after installation and connection. Inspect for proper connection and operation. 3.4 ADJUSTING A. Adjust Work under provisions of Section 01700 . B. Aim and adjust luminaires as directed. C. Adjust exit sign directional arrows as indicated. D. Relamp luminaires that have failed lamps at Substantial Completion. 3.5 CLEANING A. Clean Work under provisions of Section 01700 . B. Clean electrical parts to remove conductive and deleterious materials. C. Remove dirt and debris from enclosure. D. Clean photometric control surfaces as recommended by manufacturer. E. Clean finishes and touch up damage. END OF SECTION 16510-4 B. Fluorescent Lamp Manufacturers: 1. PHILIPS LIGHTING COMPANY. 2. Substitutions: NONE. C. High Intensity Discharge (HID) Lamp Manufacturers: 1. PHILIPS LIGHTING COMPANY OR VENTURE WHERE NOTED. 2. Substitutions: NONE. D. Provide lamp type specified for luminaire. 3 PART 3 EXECUTION 3.1 EXAMINATION A. Examine substrate and supporting grids for luminaires. B. Examine each luminaire to determine suitability for lamps specified. 3.2 INSTALLATION A. Install in accordance with manufacturers instructions. B. Install suspended luminaires and exit signs using pendants supported from swivel hangers. Provide pendant length required to suspend luminaire at indicated height. C. Support luminaires independent of ceiling framing. D. Locate recessed ceiling luminaires as indicated on reflected ceiling plan. E. Install surface mounted luminaires and exit signs plumb and adjust to align with building lines and with each other. Secure to prohibit movement. F. Exposed Grid Ceilings: Support surface mounted luminaires on grid ceiling directly from building structure. G. Install recessed luminaires to permit removal from below. H. Install recessed luminaires using accessories and firestopping materials to meet regulatory requirements for fire rating. I. Install clips to secure recessed grid-supported luminaires in place. Provide seismic support per local codes. J. Install wall mounted luminaires , emergency lighting units and exit signs at height as indicated on Drawings . K. Install accessories furnished with each luminaire. 16510-3 1.4 PROJECT RECORD DOCUMENTS A. Submit under provisions of Section 01700 . B. Accurately record actual locations of each luminaire. 1.5 REGULATORY REQUIREMENTS A. Conform to requirements of ANSI/NFPA 70. B. Conform to requirements of NFPA 101 . C. Furnish products listed and classified by Underwriters Laboratories, Inc. as suitable for purpose specified and shown. 2 PART 2 PRODUCTS 2.1 LUMINAIRES A. Furnish products as specified on Drawings. B. Substitutions: Under provisions of Section 01600 . C. Install ballasts, lamps, and specified accessories at factory. loo' 2.2 BALLASTS A. Fluorescent Ballast: B. Description: ANSI C82.1, high power factor type ELECTRONIC TYPE. 1. Provide ballast suitable for lamps specified. 2. Voltage:Match luminaire voltage. 3. Source Quality Control: Certify ballast design and construction by Certified Ballast Manufacturers, Inc. C. High Intensity Discharge (HID) Ballast: 1 . Description: ANSI C82.4, metal halide & high pressure sodium lamp ballast. 2. Provide ballast suitable for lamp specified. 3. Voltage: Match luminaire voltage. 2.3 LAMPS A. Incandescent Lamp Manufacturers: 1. PHILIPS LIGHTING COMPANY. 2. Substitutions: NONE. 16510-2 ^" SECTION 16510 INTERIOR LUMINAIRES 1 PART 1 GENERAL 1.1 SECTION INCLUDES A. Interior luminaires and accessories. B. Exit signs. C. Ballasts. D. Lamps. E. Luminaire accessories. 1.2 REFERENCES A. ANSI C78.379 - Electric Lamps - Incandescent and High-Intensity Discharge Reflector Lamps - Classification of Beam Patterns. ,., B. ANSI C82.1 - Ballasts for Fluorescent Lamps - Specifications. C. ANSI C82.4 - Ballasts for High-Intensity Discharge and Low Pressure Sodium Lamps (Multiple Supply Type). D. ANSI/NFPA 70 - National Electrical Code. E. ANSI/NFPA 101 - Life Safety Code. 1.3 SUBMITTALS A. Shop Drawings: Indicate dimensions and components for each luminaire that is not a standard product of the manufacturer. B. Product Data: Provide dimensions, ratings, and performance data. C. Manufacturer's Instructions: Indicate application conditions and limitations of use stipulated by product testing agency specified under Regulatory Requirements. D. Manufacturer's Instructions: Include instructions for storage, handling, protection, examination, preparation, and installation of product. 16510-1 F. Time Delay Before Transfer to Normal Power: 0 to 60 seconds, adjustable;bypass time delay in event of alternate source failure. G. Time Delay Before Engine Shut Down: 0 to 60 minutes, adjustable, of unloaded operation. H. Engine Exerciser: Start engine every 7 days; run for 30 minutes before shutting down. Bypass exerciser control if normal source fails during exercising period. 2.5 ENCLOSURE A. Enclosure: ICS 6; Type 1. 2.6 ACESSORIES A. Indicating Lights: Mount in cover of enclosure to indicate NORMAL SOURCE AVAILABLE, ALTERNATE SOURCE AVAILABLE, SWITCH POSITION. B Test Switch: Mount in cover of enclosure to simulate failure of normal source. C Return to Normal Switch: Mount in cover of enclosure to initiate manual transfer from alternate to normal source. D Transfer Switch Auxiliary Contacts: 1 normally open; 1 normally closed. E Normal Source Monitor: Monitor each line of normal source voltage and frequency; initiate transfer when voltage drops below 95 percent or frequency varies more than 3 percent Hertz from rated nominal value. 3 PART 3 EXECUTION 3.1 EXAMINATION A Verify that surfaces are ready to receive work. B Verify field measurements are as shown on Drawings. C Verify that required utilities are available, in proper location, and ready for use. D Beginning of installation means acceptance of existing conditions. 3.2 INSTALLATION A Install in accordance with manufacturer's instructions. END OF SECTION 16495-3 E. Include routine preventive maintenance and lubrication schedule. F. List special tools, maintenance materials, and replacement parts. 1 .7 REGULATORY REQUIREMENTS A. Conform to applicable code for emergency/standby electrical systems. 2 PART 2 PRODUCTS 2.1 MANUFACTURERS A. ONAN-McGRAW EDISON. B. Substitutions: Kohler or Caterpillar. 2.2 AUTOMATIC TRANSFER SWITCH A. Description: NEMA ICS 2; automatic transfer switch. B. Configuration: Electrically-operated, mechanically-held transfer switch. 2.3 RATINGS A. Ratings: NEMA ICS 2; as follows: 1 . Voltage: 480/277 volts, three phase, four wire, 60 Hz. 2. Switched Poles: 3. 3. Load Inrush Rating: Combinationload. 4. Continuous Rating: AS NOTED ON DRAWINGS. 2.4 AUTOMATIC SEQUENCE OF OPERATION A Initiate Time Delay to Start Alternate Source Engine Generator: Upon initiation by normal source monitor. B. Time Delay to Start Alternate Source Engine Generator: 0 to 10 seconds, adjustable. C. Initiate Transfer Load to Alternate Source: Upon initiation by normal source monitor and permission by alternate source monitor. D. Time Delay Before Transfer to Alternate Power Source: 0 to 30 seconds, adjustable. E. Initiate Retransfer Load to Normal Source: Upon permission by normal source monitor. 16495-2 SECTION 16495 TRANSFER SWITCH 1 PART 1 GENERAL 1 .1 SECTION INCLUDES A. Automatic transfer switch. 1 .2 RELATED WORK A. Section 16622 - Package Engine-Generator System: Testing requirements. 1 .3 REFERENCES A. NEMA ICS 1 - General Standards for Industrial Control and Systems. B. NEMA ICS 2 - Standards for Industrial Control Devices, Controllers, and Assemblies. C. NEMA ICS 6 - Enclosures for Industrial Controls and Systems. 1 .4 QUALITY ASSURANCE A. Manufacturer: Company specializing in automatic transfer equipment with three years documented experience. 1 .5 SUBMITTALS A. Submit product data under provisions of Section 01300. B. Submit product data for transfer switches showing overall dimensions, electrical connections, electrical ratings, and environmental requirements. C. Submit manufacturer's installation instructions under provisions of Section 01300. 1 .6 OPERATION AND MAINTENANCE DATA A. Submit operation and maintenance data under provisions of Section 01700. B. Include instructions for operating equipment. C. Identify operating limits which may result in hazardous or unsafe conditions. D. Document ratings of equipment and each major component. 16495-1 B. Visual 'and Mechanical Inspection: Inspect for physical damage, proper alignment, anchorage, and grounding. Check proper installation and tightness of connections for circuit breakers, fusible switches, and fuses. END OF SECTION AMW 16470-5 E. Enclosure: NEMA PB 1, Type 1 F. Cabinet box: 6 inches deep; width: 20 inches minimum. G. Cabinet Front: Flush or Surface "Door in Door" cabinet front with concealed trim clamps, concealed hinge, and flush lock all keyed alike. Finish in manufacturer's standard gray enamel. 2.4 FUSES A. Fuses 600 Amperes and Less: Dual element, current limiting, time delay, one-time fuse, UL Class RK 5. B. Fuses 601 Amperes and Larger: Current limiting, time delay one time fuse, , UL Class L. C. Interrupting Rating: 200,000 rms amperes. PART 3 EXECUTION 3.1 INSTALLATION A. Install panelboards in accordance with NEMA PB 1.1. B. Install panelboards plumb. Install recessed panelboards flush with wall finishes. Provide supports in accordance with Section 16190. C. Height: 6 ft to top of panelboard; install panelboards taller than 6 ft with bottom no more than 4 inches above floor. D. Provide filler plates for unused spaces in panelboards. E. Provide typed circuit directory for each branch circuit panelboard. Revise directory to reflect circuiting changes required to balance phase loads. F. Provide engraved plastic nameplates under the provisions of Section 16195. G. Provide spare conduits out of each recessed panelboard to an accessible location above ceiling. Minimum spare conduits: 3 empty 1 inch . Identify each as SPARE. 3.2 FIELD QUALITY CONTROL A. Measure steady state load currents at each panelboard feeder; rearrange circuits in the panelboard to balance the phase loads to within 15 percent of each other. Maintain proper phasing for multi-wire branch circuits. 16470-4 ovlk B. Square "D" Company. C. Seimens- I T E 2.2 DISTRIBUTION PANELBOARDS A. Panelboards: NEMA PB 1, circuit breaker type. B. Panelboard Bus: Aluminum, ratings as indicated. Provide ground bus in each panelboard. C. Minimum integrated short circuit rating: 10,000 amperes rms symmetrical for 240 volt panelboards; 14,000 amperes rms symmetrical for 480 volt panelboards. D. Fusible Switch Assemblies: NEMA KS 1, quick-make, quick-break, load interrupter enclosed knife switch with externally operable handle. Provide interlock to prevent opening front cover with switch in ON position. Handle lockable in OFF position. Fuse clips: Designed to accommodate Class R fuses. E. Molded Case Circuit Breakers: NEMA AB 1. Provide circuit breakers with integral thermal and instantaneous magnetic trip in each pole. Provide circuit breakers UL listed as Type HACR for air conditioning equipment branch circuits. F. Provide circuit breaker accessory trip units and auxiliary switches as indicated. G. Enclosure: NEMA PB 1, Type 1. Cabinet box: width: 20 inches minimum. H. Cabinet Front: Surface type, fastened with hinge and latch. Provide hinged door with flush lock. Finish in manufacturer's standard gray enamel. 2.3 BRANCH CIRCUIT PANELBOARDS A. Lighting and Appliance Branch Circuit Panelboards: NEMA P131, circuit breaker type. B. Panelboard Bus: Aluminum, ratings as indicated. Provide ground bus in each panelboard[; provide insulated ground bus where scheduled. C. Minimum integrated short circuit rating: 10,000 amperes rms symmetrical for 240 volt panelboards; 14,000 amperes rms symmetrical for 480 volt panelboards, or as indicated. D. Molded Case Circuit Breakers: NEMA AB 1, bolt-on type thermal magnetic trip circuit breakers, with common trip handle for all poles. Provide circuit breakers UL listed as Type SWD for lighting circuits. Provide UL Class A ground fault interrupter circuit breakers where scheduled. Do not use tandem circuit breakers. 16470-3 1 .5 PROJECT RECORD DOCUMENTS A. Record actual locations of Products; indicate actual branch circuit arrangement. 1 .6 OPERATION AND MAINTENANCE DATA A. Maintenance Data: Include spare parts data listing; source and current prices of replacement parts and supplies; and recommended maintenance procedures and intervals. 1.7 QUALITY ASSURANCE A. Perform Work in accordance with NECA Standard of Installation. B. Maintain one copy of each document on site. 1.8 QUALIFICATIONS A. Manufacturer: Company specializing in manufacturing the Products specified in this section with minimum three years experience. 1.9 REGULATORY REQUIREMENTS A. Conform to requirements of NFPA 70. B. Furnish products listed and classified by UL as suitable for purpose specified and indicated. 1 .10 FIELD MEASUREMENTS A. Verify that field measurements are as [indicated [on shop drawings].] [instructed by manufacturer.] 1.11 MAINTENANCE MATERIALS A. Provide two of each panelboard key. 1.12 EXTRA MATERIALS A. Provide three of each size and type of fuse. PART 2 PRODUCTS 2.1 MANUFACTURERS A. General Electric Company. 16470-2 SECTION 16470 PANELBOARDS PART 1 GENERAL 1.1 SECTION INCLUDES A. Distribution panelboards. B. Branch circuit panelboards. C. Load centers. 1.2 RELATED WORK A. Section 16190 - Supporting Devices. B. Section 16195 - Electrical Identification: Engraved nameplates. 1.3 REFERENCES A. NECA (National Electrical Contractors Association) "Standard of Installation." B. NEMA AB 1 - Molded Case Circuit Breakers. C. NEMA ICS 2 - Industrical Control Devices, Controllers, and Assemblies. D. NEMA KS 1 - Enclosed Switches. E. NEMA PB 1 - Panelboards. F. NEMA PB 1.1 - Instructions for Safe Installation, Operation and Maintenance of Panelboards Rated 600 Volts or Less. G. NFPA 70 - National Electrical Code. 1 .4 SUBMITTALS A. Shop Drawings: Indicate outline and support point dimensions, voltage, main bus ampacity, integrated short circuit ampere rating, circuit breaker and fusible switch arrangement and sizes. B. Manufacturer's Installation Instructions: Indicate application conditions and limitations of use stipulated by Product testing agency. Include instructions for storage, handling, protection, examination, preparation, installation, and starting of Product. 16470-1 D. Mount transformers on vibration isolating pads suitable for isolating the transformer noise from the building structure. E. Provide seismic restraints. F. Provide grounding and bonding in accordance with Section 16170. 3.3 FIELD QUALITY CONTROL A. Check for damage and tight connections prior to energizing transformer. B. Measure primary and secondary voltages and make appropriate tap adjustments. END OF SECTION + " 16461-5 E. Winding Taps: 1. Transformers Less than 15 KVA: Two 5 percent below rated voltage, full capacity taps on primary winding. 2. Transformers 15 KVA and Larger: NEMA ST 20. F. Sound Levels: NEMA ST 20. G. Basic Impulse Level:10 KV for transformers less than 300 KVA. N. Ground core and coil assembly to enclosure by means of a visible flexible copper grounding strap. I. Provide electrostatic winding shield with separate insulated grounding connection. J. Mounting: Suitable for wall , floor , or trapeze mounting, except transformers larger than 75 KVA, suitable for floor or trapeze mounting. K. Coil Conductors: Continuous windings with terminations brazed or welded. L. Enclosure: NEMA ST 20, Type 1.ventilated . Provide lifting eyes or brackets. M. Isolate core and coil from enclosure using vibration-absorbing mounts. , N. Nameplate: Include transformer connection data. PART 3 EXECUTION 3.1 EXAMINATION A. Verify that surfaces are suitable for installing transformer supports. 3.2 INSTALLATION A. Install Products in accordance with manufacturer's instructions. B. Set transformer plumb and level. C. Use flexible conduit, under the provisions of Section 16111, 2 ft minimum length, for connections to transformer case. Make conduit connections to side panel of enclosure. 16461-4 C. Insulation system and average winding temperature rise for rated KVA as follows: 1. 1-15 KVA: Class 185 with 115 degrees C rise. 2. 16-500 KVA: Class 220 with 115 degrees C rise. D. Case temperature: Do not exceed 35 degrees C rise above ambient at warmest point. E. Winding Taps: 1. Transformers Less than 15 KVA: Two 5 percent below rated voltage, full capacity taps on primary winding. 2. Transformers 15 KVA and Larger: NEMA ST 20. F. Sound Levels: NEMA ST 20. G. Basic Impulse Level: 10 KV for transformers less than 300 KVA. H. Ground core and coil assembly to enclosure by means of a visible flexible copper grounding strap. I. Mounting: Suitable for wall , floor , or trapeze mounting, except transformers larger than 75 KVA, suitable for floor or trapeze mounting. J. Coil Conductors: Continuous windings with terminations brazed or welded. K. Enclosure: NEMA ST 20; Type 1.ventilated. Provide lifting eyes or brackets. L. Isolate core and coil from enclosure using vibration-absorbing mounts. M. Nameplate: Include transformer connection data and overload capacity based on rated allowable temperature rise. 2.2 ISOLATION TRANSFORMERS A. Manufacturers: 1 . General Electric Company 2. Square "D" Company 3. Seimens- I T E B. Description: NEMA ST 20, factory-assembled, air cooled dry type shielded isolation transformers , ratings as indicated. C. Insulation system and average winding temperature rise for rated KVA as follows: 1 . 10-15 KVA: Class 185 with 115 degrees C rise. 2. 16-500 KVA: Class 220 with 150 degrees C rise. D. Case temperature: Do not exceed 50 degrees C rise above ambient at warmest point. 16461-3 1.5 QUALITY ASSURANCE A. Perform Work in accordance with NECA Standard of Installation. 1.6 QUALIFICATIONS A. Manufacturer: Company specializing in manufacturing Products specified in this Section with minimum three years experience. 1.7 REGULATORY REQUIREMENTS A. Conform to requirements of NFPA 70. B. Furnish products listed and classified by UL as suitable for purpose specified and shown. 1.8 DELIVERY, STORAGE, AND HANDLING A. Store, protect, and handle products to site. B. Deliver transformers individually wrapped for protection and mounted on shipping skids. C. Accept transformers on site. Inspect for damage. D. Store in a clean, dry space. Maintain factory wrapping or provide an additional heavy canvas or heavy plastic cover to protect units from dirt, water, construction debris, and traffic. E. Handle in accordance with manufacturer's written instructions. Lift only with lugs provided for the purpose. Handle carefully to avoid damage to transformer internal components, enclosure, and finish. PART 2 PRODUCTS 2.1 TWO-WINDING TRANSFORMERS A. Manufacturers: 1. General Electric Company 2. Square "D" Company 3. Seimens- I T E B. Description: NEMA ST 20, factory-assembled, air cooled dry type transformers, ratings as indicated. 16461-2 SECTION 16461 DRY TYPE TRANSFORMERS PART 1 GENERAL 1.1 SECTION INCLUDES A. Dry type two winding transformers. B. Dry type isolation transformers. 1.2 RELATED SECTIONS A. Section 16111 - Conduit: Flexible conduit connections. B. Section 16170 - Grounding and Bonding. C. Section 16190 - Supporting Devices. 1.3 REFERENCES A. NEMA ST 1 - Specialty Transformers B. NEMA ST 20 - Dry Type Transformers for General Applications. C. NFPA 70 - National Electrical Code. 1.4 SUBMITTALS A. Product Data: Provide outline and support point dimensions of enclosures and accessories, unit weight, voltage, KVA, and impedance ratings and characteristics, tap configurations, insulation system type, and rated temperature rise. B. Test Reports: Indicate loss data, efficiency at 25, 50, 75 and 100 percent rated load, and sound level. C. Manufacturer's Instructions: Indicate application conditions and limitations of use stipulated by Product testing agency specified under Regulatory Requirements. Include instructions for storage, handling, protection, examination, preparation, installation, and starting of Product. D. Manufacturer's Certificate: Certify that Products meet or exceed specified requirements. OOW 16461-1 2.2 DISCONNECT SWITCHES , A. Fusible Switch Assemblies: NEMA KS 1; quick-make, quick-break, load interrupter enclosed knife switch with externally operable handle interlocked to prevent opening front cover with switch in ON position. Handle lockable in OFF position. Fuse Clips: Designed to accommodate Class R fuses. B. Nonfusible Switch Assemblies: NEMA KS 1; Type HD; quick-make, quick-break, load interrupter enclosed knife switch with externally operable handle interlocked to prevent opening front cover with switch in ON position. Handle lockable in OFF position. C. Enclosures: NEMA KS 1; Type 1,or 313 as indicated on Drawings. 2.3 ACCEPTABLE MANUFACTURERS - FUSES A. Bussman B. Gould-Shawmut 2.4 FUSES A. Fuses 600 Amperes and Less: ANSI/UL 198E, Class RK5;dual element, current limiting, time delay,250 or 600 volt. B. Interrupting Rating: 200,000 rms amperes. 3 PART 3 EXECUTION 3.1 INSTALLATION A. Install disconnect switches where indicated on Drawings. B. Install fuses in fusible disconnect switches. END OF SECTION 16440-2 SECTION 16440 DISCONNECT SWITCHES 1 PART 1 GENERAL 1.1 WORK INCLUDED A. Disconnect switches. B. Fuses. C. Enclosures. 1.2 REFERENCES A. ANSI/UL 198C - High-Intensity Capacity Fuses; Current Limiting Types. B. ANSI/UL 198E - Class R Fuses. C. FS W-F-870 - Fuseholders . D. FS W-S-865 - Switch, Box, Surface-Mounted. E. NEMA KS 1 - Enclosed Switches. 1.3 SUBMITTALS A. Include outline drawings with dimensions, and equipment ratings for voltage, capacity, horsepower, and short circuit. 2 PART 2 PRODUCTS 2.1 ACCEPTABLE MANUFACTURERS - DISCONNECT SWITCHES A. General Electric Company B. Seimans I.T.E. C. Square D Company 16440-1 C. Letter Size: 1. Use 1/8 inch letters for identifying individual equipment and loads. 2. Use 1/4 inch letters for identifying grouped equipment and loads. 2.2 WIRE MARKERS A. Description: Cloth , tape, split sleeve , or tubing type wire markers. B. Locations: Each conductor at panelboard gutters , pull boxes, outlet and junction boxes and each load connection. C. Legend: 1 . Power and Lighting Circuits: Branch circuit or feeder number indicated on drawings. 2. Control Circuits: Control wire number indicated on schematic and interconnection diagrams on drawings. 2.3 UNDERGROUND WARNING TAPE 1. Description: 4 inch wide plastic tape, type,] colored yellow with suitable warning legend describing buried electrical lines. 3 PART 3 EXECUTION 3.1 PREPARATION A. Degrease and clean surfaces to receive nameplates. 3.2 APPLICATION A. Install nameplate and label parallel to equipment lines. B. Secure nameplate to equipment front using screws , rivets , or adhesive. C. Secure nameplate to inside surface of door on panelboard that is recessed in finished locations. D. Identify underground conduits using underground warning tape. Install one tape per trench at 3 inches below finished grade. END OF SECTION 16195-2 SECTION 16195 ELECTRICAL IDENTIFICATION 1 PART 1 GENERAL 1.1 SECTION INCLUDES A. Nameplates and labels. B. Wire and cable markers. C. Conduit markers. 1.2 REFERENCES A. ANSI/NFPA 70 - National Electrical Code. 1.3 SUBMITTALS A. Product Data: Provide catalog data for nameplates, labels, and markers. B. Manufacturer's Instructions: Indicate application conditions and limitations of use stipulated by Product testing agency specified under regulatory requirements. Include instructions for storage, handling, protection, examination, preparation and installation of Product. 1 .4 REGULATORY REQUIREMENTS A. Conform to requirements of ANSI/NFPA 70. B. Furnish products listed and classified by Underwriters Laboratories, Inc. or testing firm acceptable to authority having jurisdiction as suitable for purpose specified and shown. 2 PART 2 PRODUCTS 2.1 NAMEPLATES AND LABELS A. Nameplates: Engraved three-layer laminated plastic, black letters on white background. B. Locations: 1. Each electrical distribution and control equipment enclosure. 2. Communication cabinets. 16195-1 C. Anchors and Fasteners: , 1. Steel Structural Elements: Use beam clamps , spring steel clips. 2. Concrete Surfaces: Use self-drilling anchors and expansion anchors. 3. Hollow Masonry, Plaster, and Gypsum Board Partitions: Use toggle bolts and hollow wall fasteners. 4. Solid Masonry Walls: Use expansion anchors. 5. Sheet Metal: Use sheet metal screws. 6. Wood Elements: Use wood screws. 3 PART 3 EXECUTION 3.1 INSTALLATION A. Install products in accordance with manufacturer's instructions. B. Provide anchors, fasteners, and supports in accordance with NECA "Standard of Installation". C. Do not fasten supports to pipes, ducts, mechanical equipment, and conduit. D. Fabricate supports from structural steel or steel channel. Rigidly weld members or use hexagon head bolts to present neat appearance with adequate strength and rigidity. Use spring lock washers under all nuts. E. Install surface-mounted cabinets and panelboards with minimum of four anchors. F. In wet and damp locations use steel channel supports to stand cabinets and panelboards one inch off wall. END OF SECTION 16190-2 SECTION 16190 SUPPORTING DEVICES 1 PART 1 GENERAL 1.1 SECTION INCLUDES A. Conduit and equipment supports. B. Anchors and fasteners. 1.2 REFERENCES A. NECA - National Contractors Association. B. ANSI/NFPA 70 - National Electrical Code. 1.3 SUBMITTALS A. Submit under provisions of Section 01300. B. Product Data: Provide manufacturer's catalog data for fastening systems. C. Manufacturer's Instructions: Indicate application conditions and limitations of use stipulated by Product testing agency specified under Regulatory Requirements. Include instructions for storage, handling, protection, examination, preparation, installation, and starting of Product. 1.4 REGULATORY REQUIREMENTS A. Conform to requirements of ANSI/NFPA 70. B. Furnish products listed and classified by Underwriters Laboratories, Inc. OR testing firm acceptable to authority having jurisdiction as suitable for purpose specified and shown. 2 PART 2 PRODUCTS 2.1 PRODUCT REQUIREMENTS A. Materials and Finishes: Provide adequate corrosion resistance. B. Provide materials, sizes, and types of anchors, fasteners and supports to carry the loads of equipment and conduit. Consider weight of wire in conduit when selecting products. 16190-1 temperatures encountered in heat producing equipment. D. Provide receptacle outlet where connection with attachment plug is indicated. Provide cord and cap where field-supplied attachment plug is indicated. E. Provide suitable strain-relief clamps and fittings for cord connections at outlet boxes and equipment connection boxes. F. Install disconnect switches, controllers, control stations, and control devices as indicated. G. Modify equipment control wiring with terminal block jumpers as indicated. H. Provide interconnecting conduit and wiring between devices and equipment where indicated. I. Coolers and Freezers: Cut and seal conduit openings in freezer and cooler walls, floor, and ceilings. END OF SECTION "" 16180-3 B. Determine connection locations and requirements. C. Sequence rough-in of electrical connections to coordinate with installation schedule for equipment. D. Sequence electrical connections to coordinate with start-up schedule for equipment. 2 PART 2 PRODUCTS 2.1 CORDS AND CAPS A. Attachment Plug Construction: Conform to NEMA WD 1. B. Configuration: NEMA WD 6; match receptacle configuration at outlet provided for equipment. C. Cord Construction: ANSI/NFPA 70, multiconductor flexible cord with identified equipment grounding conductor, suitable for use in damp locations. D. Size: Suitable for connected load of equipment, length of cord, and rating of branch circuit overcurrent protection. 3 PART 3 EXECUTION 3.1 EXAMINATION A. Verify that equipment is ready for electrical connection, wiring, and energization. 3.2 ELECTRICAL CONNECTIONS A. Make electrical connections in accordance with equipment manufacturer's instructions. B. Make conduit connections to equipment using flexible conduit. Use liquidtight flexible conduit with watertight connectors in damp or wet locations. C. Make wiring connections using wire and cable with insulation suitable for 16180-2 SECTION 16180 EQUIPMENT WIRING SYSTEMS 1 PART 1 GENERAL 1 .1 SECTION INCLUDES A. Electrical connections to equipment specified under other sections. 1 .2 REFERENCES A. NEMA WD 1 - General Purpose Wiring Devices. B. NEMA WD 6 - Wiring Device Configurations. C. ANSI/NFPA 70 - National Electrical Code. 1 .3 SUBMITTALS A. Submit under provisions of Section 01300. B. Product Data: Provide wiring device manufacturer's catalog information showing dimensions, configurations, and construction. C. Manufacturer's Instructions: Indicate application conditions and limitations of use stipulated by Product testing agency specified under Regulatory Requirements. Include instructions for storage, handling, protection, examination, preparation, installation, and starting of Product. 1.4 REGULATORY REQUIREMENTS A. Conform to requirements of ANSI/NFPA 70. B. Furnish products listed and classified by Underwriters Laboratories, Inc.OR testing firm acceptable to authority having jurisdiction as suitable for purpose specified and shown. 1.5 COORDINATION A. Obtain and review shop drawings, product data, and manufacturer's instructions for equipment furnished under other sections. 16180-1 3 PART 3 EXECUTION 3.1 EXAMINATION A. Verify that final backfill and compaction has been completed before driving rod electrodes. 3.2 INSTALLATION A. Install Products in accordance with manufacturer's instructions. B. Install rod electrodes at locations indicated. Install additional rod electrodes as required to achieve specified resistance to ground. C. Provide grounding electrode conductor and connect to reinforcing steel in foundation footing where indicated. A. Provide bonding to meet Regulatory Requirements. B. Bond together metal siding not attached to grounded structure; bond to ground. C. Bond together each metallic raceway, pipe, duct and other metal object. D. Provide isolated grounding conductor for circuits supplying electronic cash registers , personal computers and equipment as noted. 3.3 FIELD QUALITY CONTROL A Inspect grounding and bonding system conductors and connections for tightness and proper installation. B Use suitable test instrument to measure resistance to ground of system. Perform testing in accordance with test instrument manufacturer's recommendations using the fall-of-potential method. END OF SECTION 16170-3 C. Manufacturer's Instructions: Include instructions for storage, handling, protection, examination, preparation and installation of exothermic connectors. 1 .6 PROJECT RECORD DOCUMENTS A. Accurately record actual locations of grounding electrodes. 1 .7 REGULATORY REQUIREMENTS A. Conform to requirements of ANSI/NFPA 70. B. Furnish products listed and classified by Underwriters Laboratories, Inc. as suitable for purpose specified and shown. 2 PART 2 PRODUCTS 2.1 ROD ELECTRODE A. Material: Copper-clad steel. B. Diameter: 3/4 inch . C. Length: 10 feet . 2.2 MECHANICAL CONNECTORS A. Material: Bronze. 2.3 EXOTHERMIC CONNECTIONS A. Manufacturers: 1 . CAD-WELD. 2.4 WIRE A. Material: Stranded copper. B. Grounding Electrode Conductor: Size to meet NFPA 70 requirements. 16170-2 SECTION 16170 GROUNDING AND BONDING 1 PART 1 GENERAL 1 .1 SECTION INCLUDES A. Grounding electrodes and conductors. B. Equipment grounding conductors. C. Bonding. 1 .2 REFERENCES A. ANSI/NFPA 70 - National Electrical Code. 1 .3 GROUNDING ELECTRODE SYSTEM 40" A. Existing Metal underground water pipe. B. Metal frame of the building. C. Concrete-encased electrode. D. Rod electrode. E. Plate electrode. 1 .4 PERFORMANCE REQUIREMENTS A. Grounding System Resistance: 5 ohms. 1 .5 SUBMITTALS A. Submit under provisions of Section 01300 . B. Product Data: Provide data for grounding electrodes and connections. 16170-1 4.1 INTERFACE WITH OTHER PRODUCTS A. Install wall switch 48 inches above finished floor. B. Install convenience receptacle 18 inches above finished floor. 4.2 FIELD QUALITY CONTROL A. Inspect each wiring device for defects. B. Operate each wall switch with circuit energized and verify proper operation. C. Verify that each receptacle device is energized. D. Test each receptacle device for proper polarity. E. Test each GFCI receptacle device for proper operation. 4.3 ADJUSTING A. Adjust devices and wall plates to be flush and level. END OF SECTION 16141-4 3 PART 3 EXECUTION 3.1 EXAMINATION A. Verify conditions under provisions of Section 01039. B. Verify outlet boxes are installed at proper height. C. Verify wall openings are neatly cut and will be completely covered by wall plates. D. Verify floor boxes are adjusted properly. E. Verify branch circuit wiring installation is completed, tested, and ready for connection to wiring devices. 3.2 PREPARATION A. Provide extension rings to bring outlet boxes flush with finished surface. B. Clean debris from outlet boxes. 3.2 INSTALLATION A. Install products in accordance with manufacturer's instructions. B. Install devices plumb and level. C. Install switches with OFF position down. D. Install receptacles with grounding pole on top. E. Connect wiring device grounding terminal to outlet box with bonding jumper OR branch circuit equipment grounding conductor. F. Install decorative plates on switch, receptacle, and blank outlets in finished areas. G. Connect wiring devices by wrapping conductor around screw terminal. H. Use jumbo size plates for outlets installed in masonry walls. I. Install galvanized steel plates on outlet boxes and junction boxes in unfinished areas, above accessible ceilings, and on surface mounted outlets. 16141-3 2 PART 2 PRODUCTS 2.1 WALL SWITCHES A. Manufacturers: 1. HUBBELL 2. LEVITON 3. ARROW-HART B. Description: NEMA WD 1, general-duty, AC only general-use snap switch. C. Device Body: Brown plastic with toggle handle. D. Voltage Rating: 120-277 volts, AC. E. Current Rating: 20 amperes. 2.1 RECEPTACLES A. Manufacturers: 1. HUBBELL 2. LEVITON 3. ARROW-HART B. Description: NEMA WD 1; general-duty general-use receptacle. C. Device Body: Brown plastic. D. Configuration: NEMA WD 6; type as specified and indicated. E. Convenience Receptacle: Type 5-15 . F. GFCI Receptacle: Convenience receptacle with integral ground fault circuit interrupter to meet regulatory requirements. 2.3 WALL PLATES A. Decorative Cover Plate: Smooth stainless steel B. Weatherproof Cover Plate: Gasketed cast metal with hinged gasketed device cover. 16141-2 SECTION 16141 WIRING DEVICES 1 PART 1 GENERAL 1.1 SECTION INCLUDES A. Wall switches. B. Receptacles. 1.2 RELATED SECTIONS A. Section 16130 - Boxes. 1.3 REFERENCES A. NEMA WD 1 - General Purpose Wiring Devices. B. NEMA WD 6 - Wiring Device Configurations. 1.4 SUBMITTALS A. Submit under provisions of Section 01300, B. Product Data: Provide manufacturer's catalog information showing dimensions, colors, and configurations. C. Manufacturer's Instructions: 1. Indicate application conditions and limitations of use stipulated by product testing agency specified under regulatory requirements. 2. Include instructions for storage, handling, protection, examination, preparation, operation and installation of product. 1.5 REGULATORY REQUIREMENTS A. Conform to requirements of ANSI/NFPA 70. B. Furnish products listed and classified by Underwriters Laboratories, Inc. as suitable for purpose specified and shown. *, 16141-1 1. Interior Dry Locations: Use hinged enclosure under provisions of Section 16160. 2. Other Locations: Use surface-mounted cast metal box. 3.2 INTERFACE WITH OTHER PRODUCTS A. Coordinate locations and sizes of required access doors. B. Locate flush mounting box in masonry wall to require cutting of masonry unit corner only. Coordinate masonry cutting to achieve neat opening. C. Coordinate mounting heights and locations of outlets mounted above counters, benches and backsplashes. D. Position outlet boxes to locate luminaires as shown on reflected ceiling plan. 3.3 ADJUSTING A. Adjust floor box flush with finish flooring material. B. Adjust flush-mounting outlets to make front flush with finished wall material. C. Install knockout closure in unused box opening. END OF SECTION 16130-4 areas only. D. Inaccessible Ceiling Areas: Install outlet and junction boxes no more than 6 inches 0 50 mm) from ceiling access panel or from removable recessed luminaire. E. Install boxes to preserve fire resistance rating of partitions and other elements, using materials and methods under the provisions of Section 07270. F. Align adjacent wall-mounted outlet boxes for switches, thermostats, and similar devices with each other. G. Use flush mounting outlet boxes in finished areas. H. Do not install flush mounting boxes back-to-back in walls; provide minimum 6 inch (150 mm) separation. Provide minimum 24 inches (600 mm) separation in acoustic rated walls. I. Secure flush mounting box to interior wall and partition studs. Accurately position to allow for surface finish thickness. J. Use stamped steel bridges to fasten flush mounting outlet box between studs. K. Install flush mounting box without damaging wall insulation or reducing its effectiveness. L. Use adjustable steel channel fasteners for hung ceiling outlet box. M. Do not fasten boxes to ceiling support wires. N. Support boxes independently of conduit , except cast box that is connected to two rigid metal conduits both supported within 12 inches (300 mm) of box. 0. Use gang box where more than one device is mounted together. Do not use sectional box. P. Use gang box with plaster ring for single device outlets. Q. Use cast outlet box in exterior locations exposed to the weather and wet locations. R. Use cast floor boxes for installations in slab on grade; formed steel boxes are acceptable for other installations. S. Set floor boxes level. T. Large Pull Boxes: Boxes larger than 100 cubic inches (1 600 cubic centimeters) in volume or 12 inches (300 mm) in any dimension. 16130-3 1.5 REGULATORY REQUIREMENTS A. Conform to requirements of ANSI/NFPA 70. B. Furnish products listed and classified by Underwriters Laboratories, Inc. as suitable for purpose specified and shown. 1.6 PROJECT CONDITIONS A. Verify field measurements are as shown on Drawings. B. Verify locations of outlets in offices and work areas prior to rough-in. C. Electrical boxes are shown on Drawings in approximate locations unless dimensioned. Install at location required for box to serve intended purpose. 2 PART 2 PRODUCTS 2.1 OUTLET BOXES A. Sheet Metal Outlet Boxes: ANSI/NEMA OS 1, galvanized steel. 1. Luminaire and Equipment Supporting Boxes: Rated for weight of equipment supported; include 1/2 inch (13 mm) male fixture studs where required. 2.2 PULL AND JUNCTION BOXES A. Sheet Metal Boxes: NEMA OS 1, galvanized steel. B. Surface-Mounted Cast Metal Box: NEMA 250, Type 4 6; flat-flanged, surface-mounted junction box. 1. Material: Galvanized cast iron Cast aluminum. 2. Cover: Furnish with ground flange, neoprene gasket, and stainless steel cover screws. 3 PART 3 EXECUTION 3.1 INSTALLATION A. Install electrical boxes as shown on Drawings, and as required for splices, taps, wire pulling, equipment connections and compliance with regulatory requirements. B. Install electrical boxes to maintain headroom and to present neat mechanical appearance. C. Install pull boxes and junction boxes above accessible ceilings and in unfinished 16130-2 �., SECTION 16130 BOXES 1 PART 1 GENERAL 1.1 SECTION INCLUDES A. Wall and ceiling outlet boxes. B. Floor boxes. C. Pull and junction boxes. 1 .2 RELATED SECTIONS A. Section 07270 - Firestopping. B. Section 08305 - Access Doors. C. Section 16141 - Wiring Devices: mounting heights of wiring device outlets. D. Section 16160 - Cabinets and Enclosures. E. Section 16180 - Equipment Wiring Systems. F. Section 16721 - Fire Alarm System: Mounting height of fire alarm outlets. 1.3 REFERENCES A. ANSI/NEMA FB 1 - Fittings and Supports for Conduit and Cable Assemblies. B. ANSI/NEMA OS 1 - Sheet-steel Outlet Boxes, Device Boxes, Covers, and Box Supports. C. ANSI/NFPA 70 - National Electrical Code. D. NEMA 250 - Enclosures for Electrical Equipment (1000 Volts Maximum). 1 .4 PROJECT RECORD DOCUMENTS A. Accurately record actual locations and mounting heights of outlet, pull, and junction boxes. 16130-1 J. Use suitable cable fittings and connectors. '"'t K. Neatly train and lace wiring inside boxes, equipment, and panelboards. L. Clean conductor surfaces before installing lugs and connectors. M. Make splices,taps, and terminations to carry full ampacity of conductors with no perceptible temperature rise. N. Terminate aluminum conductors with tin-plated aluminum-bodied compression connectors only. Fill with anti-oxidant compound before installing conductor. O. Use suitable reducing connectors or mechanical connector adaptors for connecting aluminum conductors to copper conductors. P. Use split bolt connectors for copper conductor splices and taps, 6 AWG and larger. Tape uninsulated conductors and connector with electrical tape to 150 percent of insulation rating of conductor. Q. Use solderless pressure connectors with insulating covers for copper conductor splices and taps, 8 AWG and smaller. R. Use insulated spring wire connectors with plastic caps for copper conductor splices and taps, 10 AWG and smaller. 3.5 INTERFACE WITH OTHER PRODUCTS A. Identify wire and cable under provisions of Section 16195. B. Identify each conductor with its circuit number or other designation indicated on Drawings. 3.6 FIELD QUALITY CONTROL A. Inspect wire and cable for physical damage and proper connection. B. Measure tightness of bolted connections and compare torque measurements with manufacturer's recommended values. C. Verify continuity of each branch circuit conductor. END OF SECTION 16123-4 A. Verify that interior of building has been protected from weather. B. Verify that mechanical work likely to damage wire and cable has been completed. 3.2 PREPARATION A. Completely and thoroughly swab raceway before installing wire. 3.3 WIRING METHODS A. Concealed Dry Interior Locations: Use building wire , Type THHN/THWN insulation, in raceway. Nonmetallic- sheathed cable or armored cable only where approved by local authorities. B. Exposed Dry Interior Locations: Use only building wire in raceway. C. Above Accessible Ceilings: Use building wire in raceway. Nonmetallic-sheathed cable or armored cable only where approved by local authorities . D. Wet or Damp Interior Locations: Use only building wire , Type THHN/THWN insulation, in raceway. E. Exterior Locations: Use only building wire THHN/THWN insulation, in raceway. *+ F. Use wiring methods indicated on Drawings. 3.4 INSTALLATION A. Install products in accordance with manufacturers instructions. B. Use solid conductor for feeders and branch circuits 10 AWG and smaller. C. Use stranded conductors for control circuits. D. Use conductor not smaller than 12 AWG for power and lighting circuits. E. Use conductor not smaller than 16 AWG for control circuits. F. Pull all conductors into raceway at same time. G. Use suitable wire pulling lubricant for building wire 4 AWG and larger. H. Protect exposed cable from damage. 1. Support cables above accessible ceiling, using spring metal clips or cable ties to support cables from structure . Do not rest cable on ceiling panels. �,,, 16123-3 Route wire and cable as required to meet Project Conditions. D. Where wire and cable routing is not shown, and destination only is indicated, '00'" determine exact routing and lengths required. 1.7 COORDINATION A. Coordinate Work under provisions of Section 01039. B. Determine required separation between cable and other work. C. Determine cable routing to avoid interference with other work. 2 PART 2 PRODUCTS 2.1 BUILDING WIRE AND CABLE A. Description: Single conductor insulated wire. B. Conductor: Copper. C. Insulation Voltage Rating: 600 volts. D. Insulation: ANSI/NFPA 70, Type THW, THHN/THWN, XHHW. 2.2 NONMETALLIC-SHEATHED CABLE A. Description: ANSI/NFPA 70, Type NM. B. Conductor: Copper. C. Insulation Voltage Rating: 600 volts. 2.3 ARMORED CABLE A. Description: ANSI/NFPA 70, Type AC. B. Conductor: Copper. C. Insulation Voltage Rating: 600 volts. D. Insulation Temperature Rating: 90 degrees C. E. Insulation Material: Thermoplastic 3 PART 3 EXECUTION 3.1 EXAMINATION 16123-2 SECTION 16123 BUILDING WIRE AND CABLE 1 PART 1 GENERAL 1.1 SECTION INCLUDES A. Building wire and cable. B. Nonmetallic-sheathed cable. C. Armored cable. D. Wiring connectors and connections. 1.2 RELATED SECTIONS A. Section 16111 - Conduit. B. Section 16130 - Boxes. C. Section 16195 - Identification. 1.3 REFERENCES A. ANSI/NFPA 70 - National Electrical Code. 1.4 SUBMITTALS A. Submit under provisions of Section 01300. 1.5 REGULATORY REQUIREMENTS A. Conform to requirements of ANSI/NFPA 70. B. Furnish products listed and classified by Underwriters Laboratories, Inc. as suitable for purpose specified and shown. 1 .6 PROJECT CONDITIONS A. Verify that field measurements are as shown on Drawings. B. Conductor sizes are based on copper . C. Wire and cable routing shown on Drawings is approximate unless dimensioned. ,,, 16123-1 0. Install a duct marker in each insert adjacent to junction box, at end of each duct run, on both sides of permanent partitions, and on both sides of change of direction of duct. Install markers flush with finished floor material. • P. Install surface service fittings after installation of floor finishes. Cut floors as necessary, following duct manufacturer's recommendations. Replace damaged floor construction and finish. Q. Clean ducts and fittings of debris and dust before installing wire and cable. R. Pull wire and cable from outlet insert toward junction boxes. S. Install branch circuit conductors continuous between junction box and farthest fitting. Do not cut conductor to make connections to receptacle devices. 3.2 TOLERANCES A. Variation From Location Shown on Drawings: 6 inch maximum. 3.3 CLEANING A Clean finished surfaces in accordance with manufacturer's instructions. 3.4 PROTECTION A Protect finished installation under provisions of Section 01500. 01535. B. Protect boxes, covers, and rings from distortion and finish damage. C. Replace boxes, covers, and rings marred during construction. END OF SECTION 16113-4 AWN 3 PART 3 EXECUTION 3.1 INSTALLATION A. Install Products in accordance with manufacturer's instructions. B. Locate duct in slab. C. Provide expansion fittings with suitable bonding jumper where duct crosses building expansion joints. D. Terminate ducts in junction box for extension with conduits to panelboards, P.O.S. room, and telephone equipment. E. Level cover plates flush with finished concrete floor. F. Securely hold junction boxes and ducts in place during installation to avoid floating or other movement. G. Close unused duct or conduit entrances to junction boxes. Seal duct terminations at junction boxes. H. Ground and bond duct under provisions of Section 16170. 1. Install underfloor duct with tops of preset inserts 1/8 inch (3 mm) below finished floor line. Locate ducts as indicated on Drawings. J. Install flush duct flush with finished floor. K. Place schedule on the inside of coverplate of each junction box indicating distance to first insert in each direction, measured from the center of the box. Use self-adhesive labels for schedule. L. Use blank duct in permanent corridors, vestibules, passages, lobbies, for connecting parallel ducts less than 6 feet (1 .8 m) apart, for feeder duct from cabinet or panelboard to first junction box, and where indicated. M. Support Couplers and Supports: Join duct lengths using combination support couplers where practical. Provide additional supports at intervals of not over 5 feet (1.5 m), within 30 inches (750 mm) each side of junction boxes, and as close as practical to elbows, bends, and terminations. N. Install insert within 12 inches (30 mm) of edge of junction box. Align inserts on same centers for all services. 16113-3 1.7 REGULATORY REQUIREMENTS A. Conform to requirements of ANSI/NFPA 70. B. Furnish products listed and classified by Underwriters Laboratories, Inc. as suitable for purpose specified and shown. 1.8 FIELD MEASUREMENTS A. Verify that field measurements are as indicated on shop drawings. 2 PART 2 PRODUCTS 2.1 MANUFACTURERS A. Walkerduct. 2.2 UNDERFLOOR DUCT A. Description: Steel duct with corrosion-resistant finish. B. Type: Underfloor. C. Configuration: One level system using ducts in parallel runs as shown on Drawings. D. Inserts: Fabricate distribution lengths with 2 inch high preset inserts on 12 inch centers. E. Single Level Junction Boxes: Round cover and trim, adjustable height. Provide internal barriers, conduit and duct entrances, and extension rings as required. F. Junction Box Cover Plate: Provide tile trim plate flush with finished floor with 1/8 inch thick burnished stainless steel plate in lieu of tile. drill and countersink holes for screws to match junction box holes. G. Supports: Adjustable before concrete topping placement. H. Service Fittings: As specified in Section 16141 . I. Duct Markers: Corrosion resistant marker screws, with escutcheon. J. Fittings and Accessories: Manufacturer's standard. 16113-2 SECTION 16113 UNDERFLOOR DUCTS 1 PART 1 GENERAL 1 .1 SECTION INCLUDES A. Underfloor ducts. B. Flush ducts. 1.2 PRODUCTS INSTALLED BUT NOT FURNISHED UNDER THIS SECTION A. Section 16121 - Insulated Wire and Cable. 1 .3 RELATED SECTIONS A. Section 03300 - Cast-In-Place Concrete. B. Section 03200 - Concrete Reinforcement. C. Section 16141 - Wiring Devices. 1 .4 SUBMITTALS A. Shop Drawings: Indicate layout, insert spacing and height, locations of fittings and accessories, and overall dimensions. B. Product Data: Provide data showing component details, dimensions, and finishes. C. Manufacturer's Instructions: Indicate application conditions and limitations of use stipulated by Product testing agency specified under Regulatory Requirements. Include instructions for storage, handling, protection, examination, preparation, installation, and starting of Product. 1 .5 PROJECT RECORD DOCUMENTS A. Record actual locations of ducts, service fittings, junction boxes, and branch circuiting arrangements. 1.6 OPERATION AND MAINTENANCE DATA A. Maintenance Data: Instructions for locating inserts and installing afterset inserts. 16113-1 E. Close ends of wireway and unused conduit openings. F. Ground and bond raceway and wireway under provisions of Section 16170. END OF SECTION 16112-3 B. Furnish products listed and classified by Underwriters Laboratories, Inc. testing firm acceptable to authority having jurisdiction as suitable for purpose specified and shown. 2 PART 2 PRODUCTS 2.1 SURFACE METAL RACEWAY A. Description: Sheet metal channel with fitted cover, suitable for use as surface metal raceway. B. Fittings, Boxes, and Extension Rings: Furnish manufacturer's standard accessories. 2.2 MULTIOUTLET ASSEMBLY A. Multioutlet Assembly: Sheet metal channel with fitted cover, with pre-wired receptacles, suitable for use as multioutlet assembly. B. Size: As indicated on Drawings. C. Receptacles: Provide covers and accessories to accept convenience receptacles specified in Section 16141. D. Receptacles: NEMA WD 6, type 5-15R, single receptacle. E. Receptacle Spacing: As indicated. F. Receptacle Color: Gray. G. Channel Finish: Gray. H. Fittings: Furnish manufacturer's standard couplings, elbows, outlet and device boxes, and connectors. 3 PART 3 EXECUTION 3.1 INSTALLATION A. Install Products in accordance with manufacturer's instructions. B. Use flat-head screws, clips, and straps to fasten raceway channel to surfaces. Mount plumb and level. C. Use suitable insulating bushings and inserts at connections to outlets and corner fittings. D. Wireway Supports: Provide steel channel as specified in Section 16190. 16112-2 SECTION 16112 SURFACE RACEWAYS 1 PART 1 GENERAL 1.1 SECTION INCLUDES A. Surface metal raceways. B. Multi-outlet assemblies. C. Wireways. 1.2 RELATED SECTIONS A. Section 16113 - Underfloor Ducts B. Section 16141 - Wiring Devices: Receptacles. 1.3 REFERENCES A. NECA (National Electrical Contractor's Association) Standard of Installation. B. NEMA WD 6 - Wiring Device Configurations. 1.4 SUBMITTALS A. Product Data: Provide dimensions, knockout sizes and locations, materials, fabrication details, finishes, and accessories. B. Manufacturer's Instructions: Indicate application conditions and limitations of use stipulated by Product testing agency specified under Regulatory Requirements. Include instructions for storage, handling, protection, examination, preparation, and installation of Product. 1.5 QUALITY ASSURANCE A. Perform Work in accordance with NECA Standard of Installation. 1.6 REGULATORY REQUIREMENTS A. Conform to requirements of ANSI/NFPA 70. "' 16112-1 3.2 INTERFACE WITH OTHER PRODUCTS A. Install conduit to preserve fire resistance rating of partitions and other elements, 10041k using materials and methods under the provisions of Section 07270. B. Route conduit through roof openings for piping and ductwork or through suitable roof jack with pitch pocket. Coordinate location with roofing installation. END OF SECTION 16111-6 . I. Arrange conduit to maintain headroom and present neat appearance. J. Route exposed conduit parallel and perpendicular to walls. K. Route conduit installed above accessible ceilings parallel and perpendicular to walls. L. Route conduit in and under slab from point-to-point. M. Do not cross conduits in slab. N. Maintain adequate clearance between conduit and piping. 0. Maintain 12 inch (300 mm) clearance between conduit and surfaces with temperatures exceeding 104 degrees F (40 degrees C). P. Cut conduit square using saw or pipecutter; de-burr cut ends. Q. Bring conduit to shoulder of fittings; fasten securely. R. Join nonmetallic conduit using cement as recommended by manufacturer. Wipe nonmetallic conduit dry and clean before joining. Apply full even coat of cement to entire area inserted in fitting. Allow joint to cure for 20 minutes, minimum. S. Use conduit hubs or sealing iocknuts to fasten conduit to sheet metal boxes in damp and wet locations and to cast boxes. T. Install no more than equivalent of three 90-degree bends between boxes. Use conduit bodies to make sharp changes in direction, as around beams. Use hydraulic one-shot bender to fabricateor factory elbows for bends in metal conduit larger than 2 inch (50 mm) size. U. Avoid moisture traps; provide junction box with drain fitting at low points in conduit system. V. Provide suitable fittings to accommodate expansion and deflection where conduit crosses seismic , control and expansion joints. W. Provide suitable pull string in each empty conduit except sleeves and nipples. X. Use suitable caps to protect installed conduit against entrance of dirt and moisture. Y. Ground and bond conduit under provisions of Section 16170. Z. Identify conduit under provisions of Section 16195. 16111-5 B. Fittings: ANSUNEMA FB 1. 2.4 LIQUIDTIGHT FLEXIBLE METAL CONDUIT A. Description: Interlocked steel aluminum construction with PVC jacket. B. Fittings: ANSI/NEMA FB 1. 2.5 ELECTRICAL METALLIC TUBING (EMT) A. Description: ANSI C80.3; galvanized tubing. B. Fittings and Conduit Bodies: ANSI/NEMA FB 1; steel set screw type. 2.6 NONMETALLIC CONDUIT A. Description: NEMA TC 2; Schedule 40 80 PVC. B. Fittings and Conduit Bodies: NEMA TC 3. 3 PART 3 EXECUTION 3.1 INSTALLATION A. Install conduit in accordance with NECA "Standard of Installation." B. Install nonmetallic conduit in accordance with manufacturer's instructions. C. Arrange supports to prevent misalignment during wiring installation. D. Support conduit using coated steel or malleable iron straps, lay-in adjustable hangers, clevis hangers, and split hangers. E. Group related conduits; support using conduit rack. Construct rack using steel channel ; provide space on each for 25 percent additional conduits. F. Fasten conduit supports to building structure and surfaces under provisions of Section 16190. G. Do not support conduit with wire or perforated pipe straps. Remove wire used for temporary supports H. Do not attach conduit to ceiling support wires. 16111-4 1.9 PROJECT CONDITIONS A. Verify that field measurements are as shown on Drawings. B. Verify routing and termination locations of conduit prior to rough-in. C. Conduit routing is shown on Drawings in approximate locations unless dimensioned. Route as required to complete wiring system. 2 PART 2 PRODUCTS 2.1 CONDUIT REQUIREMENTS A. Minimum Size: 1/2 inch unless otherwise specified. B. Underground Installations: a. Under Slab on Grade: Use rigid steel conduit ,intermediate metal conduit , plastic coated conduit , thickwall nonmetallic conduit. 1 . Minimum Size: 3/4 inch. C. Outdoor Locations, Above Grade: Use rigid steel and , intermediate metal conduit. D. Wet and Damp Locations: Use rigid steel and aluminum conduit , intermediate metal conduit. E. Dry Locations: 1. Concealed: Use rigid steel , intermediate metal conduit , electrical metallic tubing 2. Exposed: Use rigid steel and aluminum conduit , intermediate metal conduit. 2.2 METAL CONDUIT A. Rigid Steel Conduit: ANSI C80.1. B. Rigid Aluminum Conduit: ANSI C80.5. C. Intermediate Metal Conduit (IMC): Rigid steel. D. Fittings and Conduit Bodies: ANSI/NEMA FB 1; material to match conduit. 2.3 FLEXIBLE METAL CONDUIT A. Description: Interlocked steel aluminum construction. 16111-3 D. ANSI/NEMA FB 1 - Fittings, Cast Metal Boxes, and Conduit Bodies for Conduit and Cable Assemblies. Aow E. ANSI/NFPA 70 - National Electrical Code. F. NECA "Standard of Installation." G. NEMA RN 1 - Polyvinyl Chloride (PVC) Externally Coated Galvanized Rigid Steel Conduit and Intermediate Metal Conduit. H. NEMA TC 2 - Electrical Plastic Tubing (EPT) and Conduit (EPC-40 and EPC-80). I. NEMA TC 3 - PVC Fittings for Use with Rigid PVC Conduit and Tubing. 1.4 DESIGN REQUIREMENTS A. Conduit Size: ANSI/NFPA 70. 1.5 SUBMITTALS A. Product Data: Provide for metallic conduit , flexible metal conduit , liquidtight flexible metal conduit , metallic tubing , nonmetallic conduit , flexible nonmetallic conduit , nonmetallic tubing , fittings , conduit bodies. 1.6 PROJECT RECORD DOCUMENTS ,, A. Accurately record actual routing of conduits larger than 2 inches. 1.7 REGULATORY REQUIREMENTS A. Conform to requirements of ANSI/NFPA 70. B. Furnish products listed and classified by Underwriters Laboratories, Inc. testing firm acceptable to authority having jurisdiction as suitable for purpose specified and shown. 1.8 DELIVERY, STORAGE, AND HANDLING A. Deliver, store, protect, and handle Products to site. B. Protect conduit from corrosion and entrance of debris by storing above grade. Provide appropriate covering. C. Protect PVC conduit from sunlight. 16111-2 SECTION 16111 CONDUIT 1 PART 1 GENERAL 1 .1 SECTION INCLUDES A. Metal conduit. B. Flexible metal conduit. C. Liquidtight flexible metal conduit. D. Electrical metallic tubing. E. Nonmetallic conduit. F. Electrical nonmetallic tubing. G. Flexible nonmetallic conduit. H. Fittings and conduit bodies. 1.2 RELATED SECTIONS A. Section 07270 - Fire Stopping. B. Section 16130 - Boxes. C. Section 16170 - Grounding and Bonding. D. Section 16190 - Supporting Devices. E. Section 16195 - Electrical Identification. 1.3 REFERENCES A. ANSI C80.1 - Rigid Steel Conduit, Zinc Coated. B. ANSI C80.3 - Electrical Metallic Tubing, Zinc Coated. C. ANSI C80.5 - Rigid Aluminum Conduit. 16111-1 E. Disconnect abandoned outlets and remove devices. Remove abandoned outlets if conduit servicing them is abandoned and removed. Provide blank cover for abandoned outlets which are not removed. F. Disconnect and remove abandoned panelboards and distribution equipment. G. Disconnect and remove electrical devices and equipment serving utilization equipment that has been removed. H. Disconnect and remove abandoned luminaires. Remove brackets, stems, hangers, and other accessories. I. Repair adjacent construction and finishes damaged during demolition and extension work. J. Maintain access to existing electrical installations which remain active. Modify installation or provide access panel as appropriate. K. Extend existing installations using materials and methods compatible with existing electrical installations, or as specified. 3.4 CLEANING AND REPAIR A. Clean and repair existing materials and equipment which remain or are to be reused. B. Panelboards: Clean exposed surfaces and check tightness of electrical connections. Replace damaged circuit breakers and provide closure plates for vacant positions. Provide typed circuit directory showing revised circuiting arrangement. C. Luminaires: Remove existing luminaires for cleaning. Use mild detergent to clean all exterior and interior surfaces; rinse with clean water and wipe dry. Replace lamps , ballasts, and broken electrical parts. 3.5 INSTALLATION A. Install relocated materials and equipment under the provisions of Section 01120. END OF SECTION 16060-3 C. Provide temporary wiring and connections to maintain existing systems in service during construction. When work must be performed on energized equipment or circuits, use personnel experienced in such operations. D. Existing Electrical Service: Maintain existing system in service until new system is complete and ready for service. Disable system only to make switchovers and connections. Obtain permission from Owner&Architect/Engineer at least 24 hours before partially or completely disabling system. Minimize outage duration. Make temporary connections to maintain service in areas adjacent to work area. E. Existing Fire Alarm System: Maintain existing system in service until new system is accepted. Disable system only to make switchovers and connections. Notify Owner,Architect/Engineer and local fire service at least 24 hours before partially or completely disabling system. Minimize outage duration. Make temporary connections to maintain service in areas adjacent to work area. F. Existing Telephone System: Maintain existing system in service until new system is complete and ready for service. . Disable system only to make switchovers and connections. Notify Owner,Architect/Engineer and Telephone Utility Company at least 24 hours before partially or completely disabling system. Minimize outage duration. Make temporary connections to maintain service in areas adjacent to work area. G. Existing Refrigeration Alarm/ Energy Management System: Maintain existing system in service until new system is complete and ready for service. Disable system only to make switchovers and connections. Obtain permission from the Owner,Architect/Engineer and Store Operations at least 24 hours before partially or completely disabling system. Minimize outage duration. Make temporary connections to maintain service in areas adjacent to work area. 3.3 DEMOLITION AND EXTENSION OF EXISTING ELECTRICAL WORK A. Demolish and extend existing electrical work under provisions of Section 01120, Section 02072, and this Section. B. Remove, relocate, and extend existing installations to accommodate new construction. C. Remove abandoned wiring to source of supply. D. Remove exposed abandoned conduit, including abandoned conduit above accessible ceiling finishes. Cut conduit flush with walls and floors, and patch surfaces. 16060-2 SECTION 16060 MINOR ELECTRICAL DEMOLITION FOR REMODELING 1 PART 1 GENERAL 1 .1 SECTION INCLUDES A. Electrical demolition. 1 .2 RELATED SECTIONS A. Section 01 120 - Alteration Project Procedures. B. Section 02072 - Minor Demolition for Remodeling. 2 PART 2 PRODUCTS 2.1 MATERIALS AND EQUIPMENT A. Materials and equipment for patching and extending work: As specified in individual Sections. 3 PART 3 EXECUTION 3.1 EXAMINATION A. Verify field measurements and circuiting arrangements are as shown on Drawings. B. Verify that abandoned wiring and equipment serve only abandoned facilities. C. Demolition Drawings are based on casual field observation and existing record documents. Report discrepancies to Architect/Engineer before disturbing existing installation. D. Beginning of demolition means installer accepts existing conditions. 3.2 PREPARATION A. Disconnect electrical systems in walls, floors, and ceilings scheduled for removal. B. Coordinate utility service outages with Utility Company. 16060-1 SECTION 16010 BASIC ELECTRICAL REQUIREMENTS 1 PART 1 GENERAL 1 .1 SECTION INCLUDES A. Basic Electrical Requirements specifically applicable to Division 16 Sections, in addition to Division 1 - General Requirements. 1.2 REFERENCES A. ANSI/NFPA 70 - National Electrical Code. 1 .3 SUBMITTALS A. Submit shop drawings and product data grouped to include complete submittals of related systems, products, and accessories in a single submittals. B. Mark dimensions and values in units to match those specified. 1 .4 REGULATORY REQUIREMENTS A. Conform to applicable State Building Code. B. Electrical: Conform to National Electrical Code with State ammendments. C. Obtain permits, and request inspections from authority having jurisdiction. 1.5 PROJECT/SITE CONDITIONS A. Install Work in locations shown on Drawings, unless prevented by Project conditions. B. Prepare drawings showing proposed rearrangement of Work to meet Project conditions, including changes to Work specified in other Sections. Obtain permission of Architect/Engineer before proceeding. 1 .6 SEQUENCING AND SCHEDULING A. Construct Work in sequence under provisions of Section 01010. END OF SECTION 16010-1 7. Automatic temperature control wires from heat reclaim valves in the refrigeration compressor room to the remote control panel for the sales area heating/cooling system. 8. Thermostats for all electric baseboard heaters and unit heaters. Thermostats supplied by others. 9. Magnetic starters and motor switches for HVAC equipment. Starters supplied by others. 10. Furnish and install guards on all thermostats. 11. Furnish, install, and connect all damper motors, linkages, and devices as shown on drawings and details. Equipment shall be as specified or approved equal. 16000.26 STAND BY ELECTRICIAN A. On opening day of the store, typically a weekend or holiday, the electrical foreman shall be in the store from opening until closing or 9:00 PM for a 24 hour store to provide instruction, service or maintenance as required by store personnel. 16000.27 HAND DRYERS A. Furnish and install one (1) hand dryer in each toilet room that is accessible to the public, typically two required. Units to be WORLD Model "A" 208 volts single phase with 30 second timing or approved. END OF SECTION 16000 - 15 5. SECURITY SYSTEM A. This contractor shall install all wiring as shown on the drawings. All devices for the security system will be furnished and installed by others. Cable, layout and supervision will be supplied by the Alarm Service Co. B. Install video and data cables and equipment furnished by TV security system vendor. Provide 120 volt power at cameras, control boxes, and monitors as shown on plans. Final connections and testing will be by vendor. 6. ENERGY MANAGEMENT SYSTEM A. Furnish and install conduits and wires as shown on the drawings. Conduits shall terminate in the Energy Management Room. B. Furnish and install junction boxes and circuits as shown on the drawings. C. All equipment and devices will be furnished by others for installation and connections by this contractor. 16000.25 AUTOMATIC TEMPERATURE CONTROL A. Furnish, Install and Connect: 1. All electrical power wiring for HVAC equipment. 2. Control wiring for exhaust fans & make-up air units. 3. Thermostat wiring for electric baseboard heaters and unit heaters. 4. All service disconnecting means and motor protection for fractional horsepower 120 volt unit heaters and exhaust fans. 5. Thermostat wires from each heating/cooling system to its respective thermostat. 6. Automatic temperature control wires from the main control panel to each remote control at each heating/cooling system. 16000 - 14 '"" 1. Door Bell System 2. Computer Communication Wiring B. It includes provisions for installation of equipment by others for: 1. Local Telephone Company 2. Security System 2. DOOR SIGNAL SYSTEM A. Install Edwards signal transformers to power the signal equipment. B. Run #16 TW wire in conduit or steel tube to the bell and pushbuttons. Bell and pushbuttons shall be located as shown on plan. C. Exterior button shall be Edward #1786-C mounted 6' 0" above grade or platforms connected to operate Edwards 17-4G5 bells. 3. COMPUTER COMMUNICATIONS WIRING A. Provide computer cables and terminations as indicated on drawings for cash register system, electronic funds transfer, coupon system, electronic scales, in-store processor system, electronic time clocks, customer information terminals, pharmacy computer system, and DSD ordering system. B. All computer wiringfor cash register system shall be run in rigid metal conduit for both power and communication. C. See drawings for termination details and locations. 4. TELEPHONE SERVICE A. For telephone service, run two, 4" conduit under-ground from Telephone backboard to riser pole or manhole. See plans. B. Stub conduit 12 inches above floor in Compressor Room. C. Provide telephone outlets and wireing as shown on drawings. D. All instruments will be provided and installed by the Telephone Company 16000 - 13 3. SECURITY, SIGN & CANOPY LIGHTING CONTROL A. All exterior lighting shall be controlled as shown on the drawings. B. All lighting shall be either photocell on - time clock off or dusk to dawn photocell controlled. 4. COMPACTORS A. Provide power and control wiring for two trash compactors as shown on the drawings including safety interlock wiring. Magenetic switch shall Be Sentrol #GS-305A - No substitute. B Provide wiring and connections as required for automatic door closer furnished by others. Wiring to include smoke detectors and push button controls. Connect per manufacturer's wiring diagram.. 6. ELECTRICALLY OPERATED DOORS A. Provide power wiring for electrically operated doors. Control wiring will be furnished and installed by others. 7. REFRIGERATION EQUIPMENT A. Provide all power and control wiring for all refrigeration compressors, condensers, cases and evaporators. B. Make final connections to cases and control panels to provide a complete operating system. 8. CAFETERIA EQUIPMENT A. The owner will furnish and install vending machines for plug-in connection receptacles shown on the drawings. 16000.24 COMMUNICATION SYSTEMS 1. SCOPE A. The scope of work under this Section consists of furnishing and installing: 16000 - 12 '' are not suitable for this purpose. Raceways shall be connected to grounded structural steel or the ground network. After assembly all conduit locknuts, all EMT coupling fittings and set screws, and all bond wire screws shall be set up tight before installation of wiring. Long threads known as "running threads" shall not be used. Conduit bends shall not have kinks or flats, and shall not be less than the standard radii. Insulated metallic bushings shall be used on all conduits entering panel cabinets, pullboxes, and wiring gutters except on branch lighting circuits. 16000.22 LIGHTING CONTACTORS A. Lighting contactors for remote control of branch circuits shall be furnished and installed as specified in riser diagram. B. Contactors shall bein a NEMA Type 1 enclosure or panelboard mounted as shown on riser diagram, electrically or mechanically held. C. Number of poles shall be as specified on drawings and shall be wired to control circuits as shown. Each contact shall be rated for the load of tungsten, fluorescent, or high pressure sodium lighting. ' D. Contactors shall be equal to General Electric Co. or as shown on drawings. 16000.23 OWNER'S EQUIPMENT 1. SCOPE A. This section includes the wiring for and connection of equipment furnished by the Owner under other divisions of this specifications, or furnished by the Owner under separate contracts. 2. SUMP PUMP A. In the refrigeration indirect waste pit, provide weatherproof duplex receptacle for the sump pump furnished by others. B. Furnish and install a weatherproof float switch to signal high water in the pit. Connect to refrigeration alarm system by others. Float switch shall be Anchor Scientific form 2750-A model PN20N0. 16000 - 11 be run in straight lines parallel to walls, beams, and columns and with right angle bends and threaded conduit fittings. O. Plastic duct used for underground systems shall be heavy wall, as manufactured by Carlon or Bermico Brown Company. Plastic spacers shall be installed 4 ft. 0 in. on centers to maintain minimum concrete enclosure. No conduit larger than 1 inch trade size shall be embedded in floor slabs. P. Conduit and raceways shall be concealed within finished walls, ceilings, and floor where possible and shall be kept a minimum of 6 inches away from parallel runs of flues and steam or hot water pipes. Raceways shall not be run parallel to and above hot ducts and pipes, the raceways shall cross beneath wherever practical. Conduits and raceways shall be adequately supported and secured at intervals of not more than 8 ft. They shall be run with a slight pitch and in such a manner that condensate traps will be avoided. Exposed raceways shall be parallel or perpendicular to walls, structural members, or intersections of vertical planes and ceilings. Supports shall be furnished and installed where required whether or not shown on the drawings. Q. Conduit raceways shall be supported by pipe straps, wall brackets, angle or strap hangers, or ceiling trapeze, or beam clamps. Where EMT is run above hung ceilings, it may be supported by conduit wire clips directly to the ceiling support wires provided specific written approval is obtained , from the Architect and the manufacturer of the ceiling provides written statement that the support wires are adequately sized to support weight of both ceiling and raceway system. Conduit and raceway supports and directly fastened boxes, panels, etc. shall be fastened with wood screws on wood with clinch anchors, precast inserts or bolts and expansion shields on concrete. R. Conduits stubbed up through concrete floors for connections to freestanding equipment shall be provided with a short elbow and a coupling set flush with the finished floor and threaded inside for a plug. Wiring shall be extended in rigid threaded conduit to expose equipment, except that where required, flexible conduit may be used. Conduit stubbed inside metal-clad equipment shall be terminated in an insulating bushing. Screwdriver operated threaded flush plugs shall beinstalled in conduits from which no equipment connections are made. S. All spare conduits shall be sealed at both ends by terminating in a coupling and a screwed plug. A noncorroding pull wire shall be installed in all empty conduits. Conduits and wireways shall be made electrically continuous at couplings and connections to boxes and cabinets by means of the joining fasteners or copper bond wires. Slip-fit fasteners 16000 - 10 E. Couplings, connectors and fittings for electrical metallic tubing shall be of the setscrew type. F. EMT shall not be embedded in concrete or masonry. EMT may be used for power and control wiring below 600 volts above hung ceilings, in equipment rooms, in mechanical and electrical chases and closets. G. Conduit extensions in metal partitions may be made with flexible metal conduit (Greenfield). H. Connections to portable equipment, motors, and any vibrating or rotating equipment shall be made with liquid tight flexible metal conduit. Flexible connections shall be a minimum of 18 inches long and with grounding conductor. When the motor and driven equipment are integrally mounted on a single frame, there shall be a flexible connection between the building structure and a location on the frame or motor. The intent of this paragraph is to ensure prevention of rigid connections between the building structure and the equipment. I. All conduit sizes shall be as required by the National Electrical Code. J. Nonmetallic sheathed cable or armored cable may be used where allowed by local codes in walls and above hung ceilings. The Electrical Contractor shall contact local authority to determine if "ROMEX" is acceptable before submitting his bid. K. Conduit fittings shall be threaded galvanized or cadmium plated. Conduit fittings and outlet boxes shall be held in place by fittings of a type approved by the Architect. Steel supports or racks shall be galvanized steel channel and fittings, Unistrut of Steel City. L. Expansion fittings shall be furnished and installed wherever building expansion joints occur or where raceways run through isolated slabs. Expansion joint for conduit shall be Appleton type XJ or Crouse-Hinds, size as required. M. All conduit work shall be carefully cleaned and dried inside before the installation of conductors. Wire shall not be pulled into conduit system until all rough plastering is completed. Plug conduit ends to exclude dust, moisture, plaster, or mortar while building is under construction. No lubricants or cleaning agents which might have a deleterious effect on conductor coverings shall be used for drawing conductors into raceways. N. Contract drawings are for the most part diagrammatic. Concealed conduit shall be as short and direct as possible. Exposed conduit shall 16000 - 9 C. As the various parts of the work are installed and completed, perform tests to insure that the systems are free from short circuits and grounds, and that all connections, switches, controls and equipment are in proper operating condition. D. This Subcontractor shall be responsible for correct voltages, tap settings, trip settings, phase load balancing and correct phasing on all equipment from the secondary distribution system to points of utilization. Secondary voltages shall be tested at the bus in the main switchboard, at panelboards, and at such other locations on the distribution system as necessary. Secondary voltages shall be tested under no-load and full-load conditions. E. All lighting fixtures shall be tested with specified lamps in place for not less than ten hours. F. Provide necessary testing equipment. These tests shall incur no additional expense to the Owner. G. Failure or defects in workmanship or materials revealed by tests or inspection shall be corrected promptly and retested. Defective material shall be replaced at no additional expense to the Owner. H. Insofar as practical, a normal full-load test shall be made on the power and lighting systems. 16000.21 WIRING METHODS A. All wiring shall be run concealed where possible. B. All wiring installed below grade and in concrete shall be installed in plastic conduit except as shown on drawings. All elbows out of ground or concrete slabs shall be steel galvanized conduit. Conduit over 1 inch trade size shall not be installed in slabs, and no conduit smaller than 3/4 inch shall be installed in or under slabs. C. Galvanized steel conduit shall be used for all raceways run in trenches, or pits, run exposed within 6 inches of floor or exposed to weather. Steel conduit shall comply with the latest applicable Federal Specifications. D. Electrical metallic tubing shall be used for all raceways run in walls or partitions, run exposed inside the building, or run concealed in or above furred spaces unless otherwise specified above. Electrical metallic tubing shall comply with the latest applicable requirements of National Electrical Manufacturers Association Publication "Standards for Zinc- Coated Metallic Tubing." 16000 - 8 '" to Owner. Submit manufacturer's maintenance. All the above mentioned manufacturer's data shall be compiled into a bound volume. 16000.17 DISCREPANCIES IN DOCUMENTS A. Where drawings and/or Specifications indicate discrepancies, unclarities or incompleteness Electrical Subcontractor shall notify the Engineer prior to award of General Contractor. Otherwise, this Subcontractor shall abide by the Engineer's inter-pretation of the Bid Documents. 16000.18 MATERIALS. WORKMANSHIP AND INSTALLATION A. All materials shall be new, first quality and free from defects. All materials shall conform to the latest requirements of the Underwriter's Laboratories, Inc., and bear the seal thereof, where such standards have been established for the particular types of materials and equipment specified. All materials shall be installed according to the manufacturer's recommended best practice. B. All work shall be performed in a workmanlike manner and in accordance with the trades' best practices. 16000.19 EXAMINATION OF SITE CONDITIONS A. Before submitting proposals, bidders for work covered under this Section of the Specifications shall visit and carefully examine the portions of the site which affect this work so as to familiarize themselves with existing conditions and difficulties that will attend the execution of the work. The bidders shall compare the Drawings and Specifications with the results of their examination of the site and either include adequate allowance in their bid to fulfill and requirements which can be detected from a careful site examination, or else comply with the provisions of Paragraph 1600.18. 16000.20 TESTING A. Perform all tests required by codes, ordinances, and authorities previously mentioned. Notify the proper authorities have jurisdiction over the work Prior to testing. B. Test all wiring and connections for continuity and grounds before the fixtures are connected, and when directed, demonstrate by "megger" test the insulation resistance. The insulation resistance between conductors and grounds for the secondary distribution systems shall not be less than the requirements of the latest edition of the National Electrical Code. POW 16000 - 7 switchboard through panels to each receptacle. A separate insulated copper ground conductor is to run from panel to each receptacle for computer equipment. C. A properly sized equipment ground wire shall be run with LE circuits installed in PVC conduit. 16000.13 TRENCHING & BACKFILLING The General Contractor shall supply all labor for the trenching and backfilling required for his work. 16000.14 GUARANTEE A. The Electrical Subcontractor shall provide the Owner with a written guarantee covering all electrical work for a period of one year from date of final acceptance, or if so noted, for longer periods for parts of the work. B. Attended immediately to any and all defects occurring during the guarantee period and repair in a manner to prevent reoccurrence. C. Guarantee shall cover all labor and materials. 16000.15 PROTECTION AND CLEANING A. This Subcontractor shall protect all fixtures and materials from loss or damage during construction until complete installation is turned over to the Owner. All finished work damaged during construction shall be replaced by this subcontractor at no cost to the Owner. B. Upon completion of the work, all fixtures, fittings, and exposed materials shall be cleaned and ready for use in the best possible condition as approved by the Engineer. C. This subcontractor shall keep the Owner's premises clean and free from waste material and rubbish and on the completion of the work shall promptly remove all of his tools, machinery, equipment, facilities, surplus materials and supplies. 16000.16 MANUFACTURER'S BULLETINS AND INSTgUCTIONS TO OWNER A. Deliver three copies of the manufacturer's bulletins operation manuals, shop drawings, wiring diagrams and parts list for each apparatus to the Engineer when all work is completed, and instruct Owner in proper operation of all systems to satisfaction of Engineer. All work at no cost 16000 - 6 requirements of the building while under construction and until the permanent feeders have been installed and are in operation. Temporary 00%. light shall be based on one 200 watt lamp covering each 1,000 square feet of floor area in the building; and power for motors to a maximum of 112 H.P. at 120 volts. Sufficient wiring and outlets shall be installed to insure proper lighting in all stairwells, corridors, and separate rooms and areas. B. All necessary transformers, meters, cables, panelboards, switches and accessories required by the temporary light and power installations shall be provided by the Electrical Subcontractor. C. The Electrical Subcontractor shall install and maintain in the building a feeder, or feeders, of sufficient capacity for the requirements of the entire building and he shall provide a sufficient number of outlets, located at convenient points, so that extension cords of not over 100 feet in length will reach all work requiring temporary light or power. D. The General Contractor and all subcontractors, individually, shall furnish all extension cords, sockets, lamps, motors and accessories required for their work. They shall also pay for all temporary wiring of construction offices and buildings used by them. E. All temporary electrical work shall meet the requirements of the National Electrical Code. F. All temporary wiring and accessories thereto installed by the Electrical Subcontractor shall be removed by him after they have served their purpose. G. This Subcontractor shall pay all charges of the Utility Company for their work in the installation of the temporary service. H. The General Contractor shall pay for the cost of all lamp replacements and for all energy and demand charges by the Utility Company for the temporary service. 16000.12 GROUNDING A. This Subcontractor shall furnish and install all fittings, clamps, conduits and wire, of proper size to make ground connections between the electric service, apparatus, conduits and water piping as required by the National Electrical Code and the local utility company. B. Grounding for special receptacles for computer equipment shall provide a continuous insulated path from ground bus of main distribution 16000 - 5 B. In case of conflict between this work and other trades necessitating a change in design, no work shall be done until the Engineer has been ,. notified and has rendered a decision as to the necessary changes. C. The Electrical Subcontractor shall obtain from the Owner and other trades the required information as to the location, sizes and type of connections for the items of equipment furnished by them but connected by the Electrical Subcontractor. 16000.9 WORKING PROCEDURE A. At all times during construction, the Electrical Subcontractor shall keep his material, equipment and tools neatly and safely organized in the area assigned to him by the General Contractor. B. He shall keep the premises clean of all packages, boxes, cartons and wrappings of his materials, and shall remove from the premises all such rubbish and other waste material at frequent intervals. 16000.10 CUTTING AND PATCHING A. All cutting and patching will be performed by the General Contractor, using mechanics skilled in the particular trades involved. B. The Electrical Subcontractor shall specifically inform the General Contractor and the various trades involved of the size and location of any chases, openings and supports in the building which are required by his work. C. If the Electrical Subcontractor fails to give proper notice to the General Contractor of his requirements for sleeves, chases, supports, etc., the costs of all cutting and patching thus necessitated shall be borne by the Electrical Subcontractor. D. The Electrical Subcontractor shall not cut away or remove any structural portions of the building with-out the consent of the Engineer, and the Electrical Subcontractor will be held responsible for any damages resulting from said work. 16000.11 TEMPORARY LIGHT AND PnwFR A. The Electrical Subcontractor shall provide temporary service of sufficient size at three phase four wire 120/208 volt from the utility company power lines to provide for the electrical light and power 16000 - 4 IOM*" (1) Switchboards and panelboards. (2) Lighting fixtures, ballasts and lamps. (3) Transformers. (4) Wire and cable. (5) Emergency generator set. (6) Wiring devices and plates. (7) Lighting contactors and controls. (8) Conduit. (9) Underfloor duct. (10) Disconnect switches. (1 1) Building and site lighting fixtures and poles. (12) Equipment, if submission required under other sections of this DIVISION. 1 16000.7 RECORD DRAWINGS A. The Electrical Subcontractor shall maintain at the site a set of drawings on which shall be accurately shown, as it progresses, the actual installation of all work under this section, indicating thereon any variations from the Contract Drawings, including changes in sizes, locations and dimensions. At the conclusion of the work the Electrical Subcontractor shall deliver to the Owner a complete set of reproducible Electrical Drawings showing the entire work as actually installed. B. For this purpose the owner will furnish two sets of black or blue line on white drawings, and one set of sepia transparencies of the electrical drawings. 16000.8 COORDINATION A. The Electrical Subcontractor shall give full cooperation to all other trades to permit all construction to be performed satisfactorily and with the least possible interference or delay. 16000 - 3 other piping or structural features and from unsightly appearance. It is not the intent of the drawings to show every offset, fitting and box required but these shall be furnished where required whether or not specifically indicated. If any changes from the drawings are deemed advisable by the Electrical Subcontractor, details of which changes shall be submitted to the Engineer for approval and no changes shall be made without such approval. C. The drawings are, in general, made to scale but all measurements preferably shall be taken from figured dimensions and not by scaling. D. When measurements are affected by conditions already established, the Electrical Subcontractor shall take all necessary measurements of existing work, notwith-standing the figured dimensions of the drawings. 16000.5 LAWS, ORDINANCES PERMITS AND FEES A. The Electrical Subcontractor shall give all necessary notices, obtain all permits and pay all governmental taxes, fee and other costs in connection with this work; file all necessary plans, prepare all documents and obtain all necessary approvals of all governmental departments having jurisdiction; obtain all required Certificates of Inspection for this work and deliver same to the Engineer before request for acceptance and final payment for the work. This Contractor shall include in the work, without extra cost to the Owner, any labor, materials, services, apparatus, drawings (in addition to contract drawings and documents) in order to comply with all applicable laws, ordinances, rules and regulations, whether or not shown on the drawings, and/or specified. All materials furnished and all work installed shall comply with the rules and recommendations of the State Authorities, the National Board of Fire Underwriters, the National Electrical Code, and all other local and Utility Company rules which may apply. 16000.6 SHOP DRAWINGS ND APPROVALS A. The Electrical Subcontractor shall submit to the Engineer for approval in sextuplicate, shop drawings of the electrical items listed below. B. No materials for which shop drawings are required shall be released for shipment to the job until shop drawings have been returned with the Engineer's written approval in a degree not requiring resubmission. C. Shop drawings shall be submitted for the following electrical materials: 16000 - 2 SECTION 16000 GENERAL 16000.1 GENERAL CONDITIONS The General Conditions, Supplementary Conditions, Modifications, and Supplements of the specifications are hereby made a part of this division. 16000.2 SCOPE OF WORK A. The scope of work under this DIVISION without limiting the generality thereof, consists of furnishing all labor, material and equipment and all operations and adjustments required for the complete installation and testing of the electrical work and all items incidental thereto, as indicated on the drawings, stipulated in the specifications, and as reasonably implied by either or both excluding only such items of labor, materials and operations specifically mentioned as furnished under another section of these specifications or specifically mentioned as furnished by the Owner. 16000.3 WORK NOT INCLUDED A. The following items of labor and/or materials are appurtenant to this Division of the Contract, but are furnished by the Owner or under other Sections of these specifications: (1) Furnishing and mounting all electrical motors. (2) Furnishing all motor starters. 16000.4 DRAWINGS A. The work shall be coordinated with all drawings which are a part of the General Contract. including applicable standard details bound in these specifications, and shall conform to the electrical drawings which form a part of these specifications and the contract documents. B. The drawings show the extent and general arrangement of the electrical work and locations of equipment. All conduit or equipment is shown diagrammatically. The Electrical Subcontractor shall be responsible for the locations in the most practical manner, free from interference with `` 16000 - 1 TABLE OF CONTENTS ELECTRICAL 16000 GENERAL 16010 BASIC ELECTRICAL REQUIREMENTS 16060 MINOR ELECTRICAL DEMOLITION FOR REMODELS 16111 CONDUIT 16112 SURFACE RACEWAYS 16113 UNDERFLOOR DUCTS 16123 BUILDING WIRE AND CABLE 16130 BOXES 16141 WIRING DEVICES 16170 GROUNDING AND BONDING 16180 EQUIPMENT WIRING SYSTEMS 16190 SUPPORTING DEVICES 16195 ELECTRICAL IDENTIFICATION 16440 DISCONNECT SWITCHES 16461 DRY TRANSFORMERS 16470 PANELBOARDS 16495 TRANSFER SWITCH 16510 INTERIOR LUMINAIRES 16721 FIRE ALARM AND SMOKE DETECTION SYSTEMS DIVISION 16 ELECTRICAL B. The Hood Fire Suppression System Contractor shall adjust all equipment associated with the Work under this section for proper operation at the completion of the Work. 3.4 GUARANTEES: A. The entire hood fire suppression system installation, as specified under this section shall be guaranteed for one (1)year against defective equipment, materials and/or workmanship. The Hood Fire Suppression System Contractor under this guarantee shall repair and replace any defective equipment, materials and/or workmanship at no cost to the Owner. The guarantee period shall begin on the date of approval and acceptance. B. The guarantee shall not be construed as requiring the Hood Fire Suppression System Contractor to render service or maintenance required in the normal operation of the equipment, or to make repairs that may be needed due to the Owner's negligence, abuse or breakage. END OF SECTION HOOD FIRE SUPPRESSION SYSTEM— 15700-6 OOW Q.All discharge nozzles shall be listed, chrome plated, brass nozzles, each covered with a protective blow off cap. R.All pipe and conduit penetrations shall be sealed with listed, factory approved, "Compression Seal"and/or"Quick-Seal" liquid tight, mechanical, hood seal adaptors. S.All pipe and conduit entering and/or leaving the hood ventilation system shall penetrate the top of the hood only and not the sides unless specified otherwise herein. T.All sources of fuel, heat and electric power to fryers and rotisserie shall be shut off automatically upon operation of the system. U.A UL listed, factory approved, full sized, mechanical, gas shut off valve shall be furnished by the Hood Fire Suppression System Contractor and installed by the Plumbing Contractor for each gas fired appliance specified herein. The valve shall have an external visual indicator of the closed or open position and shall be located and sized as required by State Codes, Local Codes and/or Local Authorities having jurisdiction. V.The Hood Fire Suppression System shall be UL listed for the hazard and installed in accordance with NFPA standards 96 and 17A and conform to all State and Local Codes. W. Electrical Contractor shall furnish and install all wiring, switches, contactors, etc., and make connections to all electrical and alarm systems necessary for a completely operational Hood Fire Suppression System. X. Installation of the Hood Fire Suppression Systems specified herein shall be performed by a State licensed,factory trained and approved technician in accordance with the manufacturer's instructions. Y. Upon final installation of each Hood Fire Suppression System specified herein, the Hood Fire Suppression System Contractor shall seal the automan cabinet cover with two(2) meter type, plastic or monel wire/lead seals, "Seton" Part#197 thru each eye hole in the cabinet cover and apply a self adhering label with company name and address at the lower corner of the cover. Z. For duct layouts, hood sizes, number, and locations, see HVAC drawings and specifications. Coordinate all piping with the Exhaust Hood Representative. See the Drawings for quantities, sizes, etc. 3.2 TESTING & MAINTENANCE: A. The Hood Fire Suppression System Contractor shall perform all inspection test procedures specified herein and/or required by State and Local Authorities having jurisdiction for the initial installation and ensuing six(6)and twelve(12)month periods following installation for all Hood Fire Suppression Systems specified herein. B. The Hood Fire Suppression System Contractor shall attach a test and inspection report, concealed in an envelope, to each respective Automan certifying acceptance by local authorities. C. The Hood Fire Suppression System Contractor shall provide the Stop& Shop Engineering and Maintenance Departments with copies of test and inspection certificates for the testing and inspection of all hood fire suppression systems specified herein for a period of one (1)year following installation as specified herein. D. The Hood Fire Suppression System Contractor shall perform a mechanically activated discharge test of the Hood Fire Suppression Systems specified herein in accordance with NFPA 17A, Section 2-4 and where required by State and/or Local Authorities, a full dump test or puff test with CO2 expellant cartridge at no additional cost to Stop& Shop.All system nozzles and piping shall be flushed or cleaned after each test. E. Inspection and maintenance testing of hood fire suppression systems shall be performed by a State licensed, factory trained and approved technician in accordance with the manufacturer's instructions. F. Installation of all hood fire suppression systems specified herein shall include a one (1)year service and maintenance contract from the store opening date. 3.3 CLEANING AND ADJUSTING: A. Upon completion of the Hood Fire Suppression System the Hood Fire Suppression System Contractor shall clean and remove all oil and debris resulting from the Work, clean, polish and leave bright all equipment and metal work intended to be exposed, clean out all piping systems and equipment; and insure that all work is in perfect operating condition. HOOD FIRE SUPPRESSION SYSTEM— 15700-5 3. EXECUTION 3.1 HOOD FIRE SUPPRESSION SYSTEM: A. A state licensed, factory authorized Hood Fire Suppression System Contractor regularly engaged in this type of work shall furnish and install a complete hood fire suppression system "Ansul" Model#R-102 automatically actuated, pre-engineered, liquid agent, cartridge operated, completely mechanical, hood fire suppression system with a fixed agent nozzle distribution network at each BBQ/Rotisserie and Pizza Oven location as specified herein. B. Each system shall provide surface protection to said cooking equipment and provide protection to all associated hoods, exhaust duct work, ventilators and grease removal devices. C. The Hood Fire Suppression System Contractor shall verify specifications for all associated cooking appliances and hood vent stations systems specified herein prior to design of suppression systems specified herein. D. Each system shall have the following actuation capabilities: automatic actuation with a(usable link detection system rated in accordance with operating temperature in the ventilating system; local manual actuation by a push button located on the cover of the release mechanism enclosure; and remote manual actuation by glass, break-rod type mechanical pull stations (mounted 4-6"above finished floor). E. Linkage assemblies shall be comprised of 1/2" rigid or E.M.T. thin wall conduit, 1/16"dia. flexible stainless steel rope with 900 pulley elbows. F. The regulated release mechanism shall be the spring loaded mechanical/pneumatic type capable of providing the expellant gas supply to one or two agent tanks dependent on capacity of the nitrogen cartridge used. The mechanism shall have a push button with visual indicator of the cocked or fixed condition accessible without having to open the stainless steel enclosure. G. All system components number, sizing and ratings of piping, nozzles, mechanical gas valves, pull stations, adaptor seals, agent tanks, expellant cartridges, fusible links, etc. shall be selected and designed in accordance with manufacturer's recommendations and NFPA standards as specified herein. H. Automan cabinet and mechanical pull station locations and mounting heights shall be coordinated with Stop& Shop Construction and Engineering Department and comply with all State Codes, Local Codes and Manufacturer's recommendations. I. All automan cabinets shall be installed tight to finished ceiling tile. J. The Hood Fire Suppression System Contractor shall provide fusible links for the BBQ/Rotisserie and Fryer Hood in accordance with NFPA Standards and manufacturer's recommendations. K. The Hood Fire Suppression System Contractor shall give special consideration to the coordination, installation, roughing and concealment of all suppression system piping, conduit, and pull station work boxes with respect to all associated construction work. L. The Hood Fire Suppression System Contractor shall rough pull station, 4"steel octagon work boxes with cover plate screws positioned at 2 and 8 o'clock prior to closing and/or finishing of associated walls. M. The extinguishing agent utilized for the system shall be a potassium carbonate potassium acetate-based formulation with the trade name "Ansulex Low PH"designed for flame knock down and securement of grease related fires. N. The liquid agent storage tank shall be selected with a capacity necessary for proper coverage of cooking equipment and associated exhaust hood system specified herein and in accordance with HVAC drawings and specifications. O. All piping used to convey the extinguishing agent shall be scale free schedule 40 black steel pipe and fittings unless specified otherwise herein. All piping shall be run concealed above finished ceiling where possible. P. The Hood Fire Suppression System Contractor shall furnish and install individual drops for each nozzle when providing coverage to the cooking surfaces of appliances specified herein. Exposed horizontal sections of pipe shall not be permitted below and/or exposed within the hood. All nozzles shall be located away from the cooking surfaces of appliance as per manufacturers recommendations and NFPA standards as specified herein. All exposed portions of piping shall be furnished and installed with polished chrome brass pipe and fittings. Chrome sleeved schedule 40 black steel pipe shall not be approved in lieu thereof. HOOD FIRE SUPPRESSION SYSTEM— 15700-4 D. No work shall commence until the Hood Fire Suppression System Contractor has obtained a set of Shop Drawings stamped "Approved" by the Architect or his Engineer, and the Stop &Shop Engineering Dept. 1.10 EQUIPMENT SUBMITTALS A. The Hood Fire Suppression System Contractor shall within 30 days after the award of the sprinkler contract and prior to placing orders for material, submit six(6)complete sets of equipment submittals for approval and review with combined comments to the following: 1 -Architect-Six (6)complete sets of equipment submittals distributed for approval and review with combined comments to: a. Construction Manager b. Hood Fire Suppression Contractor c. Fire Protection Engineer d. Stop& Shop Engineering Dept. B.All equipment submittal sets shall be bound listing all pertinent data, checked and highlighted for the following materials and equipment included under this section denoting name of manufacturer, model number, composition, finish, grade, size and capacity. 1. Automan Cabinet 2. Suppression Agent 3. Agent Tanks 4. Expellent Cartridges 5. Pull Stations 6.Adapter Seals 7. Fusible Links C. Stop&Shop Engineering Dept. reserves the right to request equipment submittals on any material or equipment not specified herein under this section. 2. MATERIALS, EQUIPMENT AND PRODUCTS 2.1 WORKMANSHIP, HANDLING AND DELIVERY: A. The Hood Fire Suppression System Contractor shall see that all his materials and equipment are delivered to the building when required, so as to allow the Work to progress in the most efficient manner. B. All equipment and materials must be new, unused, free from any imperfections. C. All work, equipment and materials shall be protected at all times.The Hood Fire Suppression System Contractor shall make good all damage caused by his workmen either directly or indirectly. All equipment shall be tightly covered and protected against dirt,water, chemical or mechanical injury. D. All work shall be done by skilled workmen in accordance with the best practices of the trade. E. The Hood Fire Suppression System Contractor shall confine his storage and handling of materials and his construction operations to such limits as directed by the Architect and/or the CM. F.All respective materials and equipment shall be by same manufacturer, identified by the maker's name, mark, rating and approved standards where applicable. G. All materials and workmanship shall conform to the latest edition of NFPA Codes and Standards as modified by FM. H. Any request for deviation from the requirements of this section shall be submitted to Stop & Shop Engineering Department in writing for review and approval prior to the start of any Work under this section. 2.2 ACCEPTABLE MANUFACTURERS:ANSUL HOOD FIRE SUPPRESSION SYSTEM—15700-3 1.6 STANDARDS A. All work shall conform to all applicable State Codes and Local Codes, and the latest editions of the following National Fire Protection Association Codes and Standards as modified by Factory Mutual: NFPA Standards: Factory Mutual Data Sheet 1. 17A- Liquid Agent Extinguishing System None 2. 96 -Cooking Equipment Vapor Removal None B. Where the requirements of this specification are more stringent than the said standards, the requirements of this specification shall govern. C. The Hood Fire Suppression System Contractor shall comply with all requirements cited by State and/or Local Authorities and shall provide any additional requirements at his own expense. 1.7 PERMITS AND FEES: The Hood Fire Suppression System Contractor shall file all required notices and plans with proper authorities and shall secure and pay for all necessary permits, inspections, tests and costs incidental to his work. No work shall commence prior to this. 1.8 GUARANTEES A. The hood fire suppression system installations specified herein shall be guaranteed for one (1) year against defective equipment, materials and workmanship. The Hood Fire Suppression Contractor under this guarantee shall repair and replace any defective equipment, materials and/or workmanship at no cost to owner. The guarantee period is to begin on the date a successful acceptance test is made. B. The guarantee shall not be construed as requiring the Hood Fire Suppression System Contractor to render service or maintenance required in the normal operation of the equipment, or to make repairs that may be needed due to owner's negligence, abuse, or breakage. C. System components shall have a five (5)year warranty and a lifetime guarantee against cartridge leakage. 1.9 SHOP DRAWINGS A. The Hood Fire Suppression Contractor shall, within 30 days after the award of the contract and prior to fabrication, submit complete shop drawings to the following for approval, review, comment and/or coordination: 1 -Architect- Six (6)complete sets of shop drawings and calculations (Unapproved by F.M.)distributed for approval and review with combined comments to: a. Construction Manager b. Sprinkler Contractor c. Architect(2) d. Fire Protection Engineer e. Stop & Shop Engineering Dept. 2 - Construction Manager-A minimum of six (6)complete sets of shop drawings for coordination to: a. Construction Manager(2) b. Sprinkler Contractor c. HVAC Contractor d. Plumbing Contractor e. Electrical Contractor B. Shop drawings shall be based on the latest revisions to Architectural, Structural, HVAC, Plumbing, Electrical Drawings and Stop& Shop Fixture Plan (F-1)prior to the award of the Contract. C. Should the Hood Fire Suppression Contractor have any questions concerning the Specifications either during bidding, while preparing shop drawings or during construction, they shall be directed to the Stop& Shop Engineering Dept. in writing for the necessary interpretation from the Insurance Carrier. HOOD FIRE SUPPRESSION SYSTEM— 15700-2 SECTION 15700 - HOOD FIRE SUPPRESSION SYSTEM 1. GENERAL 1.1 SCOPE:The Construction Manager and/or his sub-contractor shall supply and install a complete hood fire suppression system designed for coverage of all store hoods at cooking areas shown on the latest Architectural Drawings and the Stop &Shop Fixture Plan (F-1) in accordance with all applicable NFPA, FM, State and Local codes and/or local authorities. 1.2 WORK INCLUDED: The following items of work are to be included in the responsibility of the Hood Fire Suppression System Contractor as Work of this section: A. Shop drawings. B.As built Drawings. C. Equipment Submittals. D. Coordination of the Work of all other trades. E.Application, securing and payment for all permits, certificates, taxes, fees, inspections, tests and approvals required in connection with the Work under this section. F. Testing of the completed system. G. Hood fire suppression systems. H.All work shown on the drawings and/or specified herein. I. Furnishing of mechanical gas valves supplied with the hood fire suppression systems. 1.3 WORK NOT INCLUDED: The following items of work are to be done by others and shall not be included in the Work of this section. However, it shall be the responsibility of the Construction Manager to supply the Subcontractors with the necessary information, drawings and supervision so that they can properly complete their phase of the installation. A. Electrical wiring and connections to all switches, valves and alarms associated with the hood fire suppression systems. B. Cutting, patching, box-outs and holes through metal deck. C.Alarm systems. D. Installation of the mechanical gas valve supplied with the hood fire suppression systems. 1.4 COORDINATION A.All work done under this section shall be coordinated with all other disciplines involved with construction, engineering and/or design of this project. Any deviation from requirements of this outline specification shall be submitted to Stop&Shop Engineering Dept. in the form of a type written letter for review prior to any changes associated with work under this section. B. The Construction Manager shall obtain one (1)complete set of the approved exhaust hood shop drawings from the HVAC Contractor for coordination purposes. 1.5 DEFINITIONS A. "Contractor"the Hood Fire Suppression Contractor and any of his Subcontractors, Vendors, Suppliers or Fabricators. B. "Provide"furnish and install. C. "Furnish"purchase and deliver to other trade or owner for installation. D. "Install' install materials, equipment and/or assemblies furnished by other trades or owner. E. "Concealed"where used in connection with the installation of piping and accessories, shall mean that hidden from sight as in chases, furred spaces, pipe shafts of above suspended ceilings. F. "Exposed" shall mean not"Concealed"as defined above. G. "UL" Underwriters Laboratories, Inc. H. "FM" Factory Mutual. ("Approved" shall refer to approval by Factory Mutual). I. "Listed"shall refer to materials or equipment included in a list published by a nationally AOW. recognized testing laboratory that maintains periodic inspection of production of listed equipment or materials, and whose listing states either that the equipment or materials meets nationally recognized standards or has been tested and found suitable for use in a specified manner. HOOD FIRE SUPPRESSION SYSTEM—15700-1 50. ALTERNATE A. This Contractor shall furnish, with his base bid price, a separate price to be added or deducted from his bid, to provide a complete Captive-Aire, Deli Exhaust Hood System. B. The Captive-Aire Deli Hood Exhaust System shall include all components as outlined on drawing M-2 and shall include furnishing and installing the hood, exhaust duct, exhaust fan with curb, control panel, wiring, a fully charged fire suppression system, gas solenoid valve, start-up, testing, balancing and a report on the final system operation. END OF SECTION HEATING, VENTILATION AND AIR CONDITIONING- 15500-25 D. Damper Motors - All power units shall be split phase motors with oil immersed gear trains. Motors shall have integral spring return feature where required. They shall be of the modulating type where required. All automatic motorized dampers shall be furnished and installed by the HVAC Contractor. Automatic motorized damper motors and linkage shall be furnished, installed and wired by the Electrical Contractor. E. All magnetic starters and associated motor switches shall be furnished by the HVAC Contractor. The Electrical Contractor shall install and wire all starters and disconnects. Refer to Motors and Starters paragraph within the specification for information. F. Control panels for hoods shall be furnished by the HVAC Control. The Electrical Contractor shall install and wire hood control panels. G. Calibration and adjustment of all control devices shall be the responsibility of the HVAC Contractor. Furnish and install all calibration and control device adjustment requirements as per the EMS Contractor requirements, specifications and Stop & Shop requirements for a complete and properly operating system. H. Thermostats and guards shall be furnished by the HVAC Contractor. The Electrical Contractor shall install and wire thermostats. 47. PAINTING A. Paint inside of all air outlets and connecting plenums with one coat of black paint, or provide all such items factory prepainted. For roof-mounted equipment, provide factory prefinish on all exposed surfaces. Touch-up scratches and abrasions on all equipment. 48. TESTING AND BALANCING A. Stop & Shop shall provide the air balancing services for all air handling systems excluding the compensating hood systems. The General Contractor shall be responsible for scheduling and providing all support required by the Stop & Shop Balancing Contractor. The HVAC Contractor shall be responsible for correcting any system deficiencies identified by the Balancing Contractor. Stop & Shop shall provide a follow-up air balance to verify the results of the corrective measures. If system remains deficient, this Contractor shall be responsible for the cost of additional follow-up air balances deemed necessary by Stop & Shop. The use of an independent Air Balance Contractor shall in no way void any warranties required from the General or HVAC Contractors. 49. PHASING A. The existing facility will remain in operation while the majority of the work of this Contract is being performed. This contractor shall coordinate all aspects of the installations of all new systems so that they are complete and operational before any previously existing stem is removed and/or abandoned. Coordinate the extent of work in each phase of the construction with all Stop & Shop Representatives. HEATING, VENTILATION AND AIR CONDITIONING - 15500-24 accordance and APPROVED by ALL governing Codes, State, City, Town, Local, Fire Department and Gas Company Inspectors having jurisdiction. E. The Installing HVAC Contractor will be totally responsible for obtaining ALL approvals PRIOR to installation. F. Vent piping must terminate as required by Local Code, or as required by NFPA 37 and NFPA 211. G. The system shall be installed as designed by the manufacturer and in accordance with the terms of the manufacturer's 10-year warranty. 44. ARRANGEMENT A. The following principals must be observed and followed in the arrangement of heating and cooling components in all systems. 1. All motors, belts and bearings shall be outside the air stream or suitably protected from the heated air. 2. Sufficient clearance must be provided above the gas regulator to permit adjustment. 3. All manufacturer's recommended clearances must be complied with to insure proper servicing. 4. Local Codes should be consulted to determine acceptance of a proposed type of installation. 5. A three foot (3') service platform is required with access (door or ladder) around any and all air handling units and heat exchangers, if they are suspended from roof framing. 45. COMMISSIONING A. Verify that equipment is installed and connected according to manufacturer's written instructions. B. Complete installation and startup checks according to manufacturer's written instructions. C. Operational Test: After electrical circuitry has been energized, start units to confirm proper motor rotation and unit operation. Remove malfunctioning units, replace with new units and retest. D. Test and adjust controls and safeties. Replace damaged and malfunctioning controls and equipment. 46. CONTROLS A. Basis of ALL HVAC systems design in constant fan operation. B. The HVAC Contractor will provide the Electrical Contractor and E.M.S. installing Contractor all wiring diagrams, assistance, coordination and supervision to insure complete operating systems. C. The HVAC Contractor shall coordinate with the E.M.S. installing Contractor to insure that ALL systems and controls are FULLY operational twenty-one (21) Days PRIOR to store opening date. HEATING, VENTILATION AND AIR CONDITIONING - 15500-23 42. GAS-FIRED TYPE UNIT HEATERS A. Gas unit heater shall have a minimum 80% thermal efficiency, shall have a �►+d factory-installed power venter, sealed vent product collection chamber, an intermittent spark ignited pilot with electronic flame supervision, and a single stage combination gas valve. The unit is to include all limit and safety controls and shall be furnished and installed with OSHA. approved fan guards. Heat exchangers to be Type 409 stainless steel and burners shall be aluminized steel. B. Gas unit heater shall be manufactured by Reznor, Modine, Sterling, or approved equal, and shall be AGA approved. C. Unit shall be of capacities as required, separately flued, and individually thermostatically controlled. D. Unit heater must be installed level with 3/8" diameter threaded rod and four (4) point suspension. Two (2) point suspension is not acceptable. E. Unit heater must be installed per NFPA guidelines and a minimum of 7'-6" above floor. Unit heaters installed under the mezzanine or in any area with a ceiling height of less than 12'-0", must be low profile type, Reznor Model "FT" or equal. Location of heater must not restrict Stop & Shop work activities and must be specifically approved by Stop & Shop. Units shall be positioned so as not to be in the path of door swings, and direction of blow shall not be directed at refrigerated chest doors. F. Gas flues that penetrate exterior walls shall be furnished and installed complete with Tjernlund high temperature side wall vents in strict accordance with manufacturer's recommendations and all codes. G. Unit heaters installed in a receiving or storage area with a height to the roof deck of 14'-0" or greater shall be installed at a height to the top of the unit of no more than 14'-0" and shall be equipped with a 250 downturn outlet nozzle. 43. FLUES FOR FORCED EVACUATION OF PRODUCTS OF COMBUSTION A. Furnish and install complete Flue Vent Systems as indicated on drawings. All flues which run inside the building shall be Metalbestos type "G" 304 stainless steel designed for this application. All flues running through walls or roof and outside the building shall be Metalbestos type "PS". The vent system shall be designed and include all components as recommended by Metalbestos. B. When flues are individually flued to atmosphere up through roof, they shall have appropriate flue caps and "tall roof cones" flashed in by the Roofing Contractor, and shall be located as far away from parapets as possible. First floor unit heaters go through wall. Maintain 6" clearance from combustibles. C. The inner pipe joints shall be sealed by use of overlapping type V-Bands (P- OVB) with a Premixed 2000 degree F. sealant (P-2000E). The outer channel bands shall be sealed with a 600 degree F. sealant (P-600) where exposed to weather. D. ALL applications of type "G" and ""PS". flues MUST be installed in STRICT accordance with manufacturer's recommendations, and shall be in STRICT HEATING, VENTILATION AND AIR CONDITIONING - 15500-22 I. Between hood make-up air intake and hood exhaust fan, a MINIMUM of fifteen (15') feet distance shall be maintained. Also other flues, exhaust fans and air intakes should be carefully considered. J. The grease exhaust fan shall be vertical discharge and built and installed in strict accordance with NFPA Bulletin 96. Fan construction shall include spun aluminum shell and dome, aluminum fan wheel and hub, removable grease through with drain tube, insulated heat shield on motor compartment base plate, prelubricated ball bearing drive, Class B insulated motor, vari-pitch drive, and service disconnect switch. Furnish an aluminum curb for the fan of sufficient dimensions to meet requirements of NFPA. Fan shall be manufactured by ACME (no substitution). K. One (1) control panel shall be furnished complete by Halton Company for installation by the HVAC Contractor with the features noted as follows: 1. The Model "E" control panel is for use with hood and fan systems. 2. The control panel shall control respective make-up air fan and exhaust fan shall contain the following: a. Fuse block and fuses. b. Motor starters with thermal overloads. C. Main disconnect switch with door operator (non-fused). d. Start/Stop toggle switch with pilot light for exhaust fans with door operator (non-fused). e. Toggle switch for hood lights. f. All components above shall be installed in a water-tight and dust- tight NEMA rated enclosure designed and approved for indoor "* use. g. The control panel shall carry the "UL" label. 3. The supply fan shall be furnished by Halton Company and shall be complete with utility, vibration isolation, motor, and service disconnect switch. The supply fan will be interlocked with the exhaust fan. L. Hood shall be a minimum of 6-10" A.F.F. to bottom of hood with stainless steel finish skirt of size required. 40. FILTERS AND FILTER SECTIONS A. All systems and/or units shall be furnished and installed complete with filter sections, and throw-away type filters, Farr 30/30, two inch (2") thick. The Contractor shall provide three (3) sets of filters for each unit. B. Upon completion of construction, and prior to air balancing (approximately two (2) weeks prior to store opening), the HVAC Contractor shall furnish and install in all systems clean new throw-away type filters, Farr 30/30 two inch (2") thick or four inch (4") thick filters to match the original equipment filter specification. The third set of filters shall be provided Stop & Shop prior to the store opening. 41. VIBRATION A. All equipment that may cause vibration must be supported on vibration eliminators. HEATING, VENTILATION AND AIR CONDITIONING- 15500-21 39. EXHAUST HOOD A. Furnish and install in the Deli area, complete in all respects, a stainless steel exhaust hood, Model KVE, as manufactured by Halton Company, including ductwork for the exhaust of the hood. Hood shall be provided with Grease Filters. Hood size shall be as required for capture of odor and heat in accordance with good practice, and in conformity with all Codes. Exhaust double wall canopies shall be constructed of 16 gage polished No. 304 stainless steel with No. 4 finish, both the exterior shell and interior liner. Exterior shell shall be liquid tight, continuously welded, with all visible weldments ground smooth and blended conforming to the latest edition of NFPA Bulletin 96. Exhaust canopy shall bear the NSF No. 1113 label, BOCA label per research report 78-46, and UL classification for exhaust hood without damper, for use with a UL listed fire suppression system which shall be provided with the hood. The hood shall include 2" deep UL listed aluminum panel extractors. Filter removal tool shall be included. The exhaust hood shall include UL listed 115V vaporproof incandescent light spaced every 5'-0" (max.) of canopy length. All lights shall be factory mounted and wired in conduit to a power junction box for field connection by the Electrical Contractor to the power supply. Light bulbs will be furnished by Stop & Shop. B. The face area of the hood shall be used for air quantity determination. A minimum of 100 C.F.M. to 125 C.F.M. per sq./ft. of hood face area be applied and/or as required by hood manufacturer. C. The hood shall have grease drain and gutter system and shall be fire proofed and installed in accordance with all State, City, Town and Local NFPA and Fire Department codes. D. The hood's exhaust ductwork shall be welded black iron. Provide cleanout access doors. E. The make-up ductwork shall be galvanized of gauge, as required, shall be insulated with glass fiber blanket insulation (1-1/2") inch thick, 3/4# density, Johns-Manville, Microlight, or approved equal, applied over the insulation. F. The system exhaust fan and make-up air unit shall be interlocked and shall be operated manually by a manual switch and pilot light. The exhaust system shall be arranged so that, when the manual switch is put in the "OFF" position, the exhaust fan shall continue to operate for a maximum of thirty (30) minutes, for POST PURGE evacuation of the system. Under no condition will the exhaust fan start or operate prior to, or without the make-up air unit being in operation. G. The chicken barbecue hood control panel will also include a 120 degree F sensor (shipped loose) and 30 minute time delay relay. See AUTOMATIC TEMPERATURE CONTROL SECTION of the Specifications for the sequence of control. Sensor to be field installed by HVAC Contractor and wired by the Electrical Contractor. H. Exhaust fan shall be furnished and installed complete with factory built roof curb and curb adaptor. A minimum of 26-1/2" high and/or as required to conform with NFPA-96 Code, that fan discharge outlet be a minimum of 40" above roof surface. HEATING, VENTILATION AND AIR CONDITIONING - 15500-20 including rooftop equipment which weighs more than 2,000 pounds and is located more than 15 feet above the floor, all ductwork six (6) square feet in cross sectional area or greater, or piping 2-1/2" in diameter or larger, not located in HVAC spaces, where piping 1-1/4" and greater must be restrained. B. Shop drawings shall be submitted on all seismic curbs and hanger systems. Calculations detailing the seismic abilities of the submitted components along with a letter of compliance from a Registered Structural Engineer confirming that the seismic component submitted meets the State Seismic Requirements for the installation proposed must be provided. 38. IN-STORE BAKERY OVEN EXHAUST A. In the Bakery Area, the gas ovens (two (2) separate dual rack ovens) by Baxter Manufacturing Company, Inc. or units as manufactured by other oven manufacturers, shall be furnished by Stop & Shop Company, Inc. for installation by the General Contractor and set in place by the General Contractor for mechanical installation. B. For each of the two (2) gas ovens, the Contractor shall furnish and install complete a Type II (no grease) exhaust system. The exhaust system shall consist of a 10-inch diameter "B-Vent" connected to a 8-inch diameter collar at the oven and a roof mounted upblast exhaust fan with a backdraft damper. The exhaust fan shall be sized for 600 CFM with a static pressure loss of 0.4 i.w.g. through the oven. The fan motor shall be a maximum of 1/3 horsepower and include internal overload protection. C. Any and all related incidental work as required shall also be furnished and installed by this Contractor. D. ALL stacks and flues shall rise up through roof a minimum of thirty feet (30') IN from THE FRONT of the building. E. ALL WORK FOR OVENS, AS INDICATED ON PLANS AND SPECIFICATIONS, AND AS REQUIRED SHALL BE DONE IN STRICT ACCORDANCE WITH OVEN MANUFACTURER'S REQUIREMENTS AND RECOMMENDATIONS AND AS FIELD DIRECTED REVIEWED AND APPROVED BY AN AUTHORIZED MANUFACTURER'S FIELD ENGINEER. ALL OVEN WORK SHALL BE REVIEWED AND APPROVED PRIOR TO OVEN OPERATION BY: 1. OVEN MANUFACTURER. 2. BUILDING INSPECTOR. 3. FIRE MARSHALL. 4. GAS COMPANY. 5. PLUMBING INSPECTOR. AND SHALL COMPLY WITH ALL APPLICABLE CODES AND ALL GOVERNING AUTHORITIES. F. This Contractor shall be responsible to disconnect and remove the existing exhaust system for the old bakery ovens, complete with all associated fans, controls, etc. to allow for installation of new system and related components. HEATING, VENTILATION AND AIR CONDITIONING - 15500-19 34. VIBRATION ISOLATION A. Provide additional sound isolation as required to limit the noise level in look conditioned space to maximum of NC-40. B. Mount vibrating equipment on appropriate vibration absorption components as manufactured by Peabody Noise Control or Vibration Eliminator Company. C. Isolate piping from structure in a manner to prevent transmission of vibration. 35. MOTORS AND STARTERS A. Provide motors and starters designed for the supply voltages made available for this portion of the work. Coil voltage on starters shall be as required by the EMS Contractor. B. Where motor is used with V belt drive, equipped with a sliding base and belt guard, and motor sheave. C. All motors 35 HP and larger shall be reduced voltage starting type. D. All heating and air conditioning equipment shall be furnished and installed complete with three (3) leg overload protection. All three phase HVAC equipment shall be factory furnished and installed complete with PHASE LOSS PROTECTION SYSTEMS to protect all motors and compressors. This will include, but shall NOT be limited to: 1. Heating and air conditioning rooftop units. 2. Heating and ventilation rooftop units. 3. Air-cooled condensing units. 4. Air-cooled condensers. 5. Heating and air conditioning air handling units evaporator fan motors. 6. Heating and ventilating air handling unit fan motors. 7. Ventilating air handling unit fan motors. 36. GENERAL EXHAUST SYSTEMS A. Provide exhaust systems complete as shown on drawings and specified herein. B. Exhaust fans shall be roof mounted, through wall or in-line type, as scheduled on the drawings. Provide fans, ducts, controls and diffusers as shown and scheduled on the drawings. C. Air exhaust fans shall be provided with backdraft dampers, bird screen, magnetic starters and disconnect switches. D. Sound ratings shall be recommended by ASHRAE. 37. SEISMIC REQUIREMENTS A. This Contractor shall provide all required seismic curbs, hangers, restraints, etc. to insure that all components are installed in accordance with the State Building Code. This shall include, but not be limited to, all individual components, HEATING, VENTILATION AND AIR CONDITIONING- 15500-18 31. FLEXIBLE CONNECTIONS A. All fabric for flexible duct connections to equipment shall be 30 ounces glass fabric double coated with neoprene, fire retardant, waterproof, airtight and acid resistant or Ventfabrics "Ventglass." Flexible connections shall be fabricated from approved flame proofed fabric conforming to 90A of the NFPA. Asbestos cloth will not be acceptable. At ducts to equipment, provide vent-fabric flexible connections with a minimum of 6" full length and approved by the governmental agencies having jurisdiction. 32. ACCESS DOORS A. Provide access doors and frames in all ductwork, as required, to permit access to automatic dampers, fire and smoke dampers and other similar equipment. B. All access doors shall be double construction of not less than No. 20 gauge sheet metal and shall be neoprene gasketed around their entire perimeter. Doors in insulated ducts or insulated casings shall be rigid fiberglass insulation between the metal panels and shall be of same thickness as the duct or panel adjacent to the access doors. C. All access doors in sheetmetal ducts shall be hung on heavy flat hinges and shall be secured in the closed position by means of cast zinc clinching type latches. Where space conditions preclude hinges, four (4) heavy window type latches shall be utilized. 33. DUCT INSULATION A. Provide materials complying with NFPA Bulletin 90-A, as determined by UL method NFPA 225-ASTM E 84, and complying with the governing code, with flame spread rating under 25 and smoke developed rating under 50. Where vapor barriers are used, provide intact and continuous throughout. The acceptable manufacturers are Owens/Corning fiberglass, Johns-Manville and/or Microlite. B. All supply and return ductwork shall be insulated with 3/4 pcf 1-1/2" thick fiberglass duct wrap blanket with factory applied F.S.K., Foil Scrim Draft vapor barrier facing laminate. Plenums, fresh air intakes and pressure reliefs shall also be insulated in the same means. C. Wrap insulation firmly around ductwork covering all surfaces including standing seams, and with all joints lapped at least 2". Take special care to avoid excessive stretching and compressing, and to achieve securing at lapped sections where possible. D. All insulation shall be applied in strict accordance with manufacturer's recommendations. E. All ductwork insulation shall be furnished and installed ONLY by a competent Insulation Contractor totally responsible to the HVAC Contractor. This work shall NOT be acceptable, if installed and/or executed by the HVAC, and/or Heating, Ventilating & Air Conditioning Contractor, Sheetmetal Contractor, or General Contractor. HEATING, VENTILATION AND AIR CONDITIONING - 15500-17 K. This contractor shall provide an alternate price to furnish all new supply, return and exhaust diffusers to replace existing devices. Style, size and blow shall match existing exactly. Face velocity shall not exceed 500 FPM. All diffusers, grilles and registers shall be factory painted white. Provide factory-applied on- site applied black coating on the inside of all air outlets and connecting plenums. Acceptable manufacturers: All manufactured by Agitair or Tuttle & Bailey only. Round diffusers are not acceptable. Return grilles shall be the horizontal face bar type 40 deflection. 30. DAMPERS A. Provide all fire and smoke dampers, smoke and fire sensors as required by the National Board of Fire Underwriters, State, City, Local Ordinances, Fire Department Codes, NFPA and the Owners and Tenants Insurance Carriers. B. Fire dampers shall be interlocking blade type dampers as manufactured by Ruskin Model IBD2 Style A. Dampers shall be supplied with UL approved fusible link rated at one and one-half (1-1/2) hours and 212 degrees F. Dampers shall be constructed of 20 GA galvanized steel and shall suite the size of the ductwork in which installed. Fire dampers shall be installed in locations as required by all applicable Codes. C. Combination fire and smoke dampers shall be a low leakage FSD 60 as manufactured by Ruskin. Damper shall be normally closed and shall be supplied with an MD 2781 type actuator. Damper shall be constructed of 16 GA galvanized steel and sized as shown on the drawings. D. Motor-operated dampers shall be low leakage damper CD-50 as manufactured by Ruskin. Dampers shall be supplied with the following actuators: 1. Normally closed dampers MP 2781 2. Normally open dampers P150 E. Furnish and install fire dampers constructed and tested in accordance with UL safety Standard 555. Fire dampers shall be equipped for vertical or horizontal installation, as required. Fire dampers shall be installed in wall and floor openings utilizing steel sleeves, angles, other materials, and practices required to provide an installation equivalent to that utilized by the manufacturer when dampers were tested. Installation shall be in accordance with the damper manufacturer's instructions. F. Fire dampers shall be as manufactured by Ruskin, Prefco, Air Balance, or approved equal, for use in walls and/or floors to match fire ratings. G. Each sleeve enclosing a fire damper shall be installed per requirements. Sleeves for fire dampers shall be suitable gauge to provide a fire rating equal or greater than the fire rating of the wall penetrated, but shall not be lighter gauge than scheduled below: Maximum Duct Size Sleeve Gauqe 0" thru 24" 16 gauge 24" and larger 14 gauge H. Fire damper blades shall be outside the air stream for all duct sizes. HEATING, VENTILATION AND AIR CONDITIONING - 15500-16 metal surfaces and so as to endure without falling in the presence of moving air. All liner application shall comply with SMACNA "Duct Liner Application Standard". L. Branch takeoffs, tees and vanes, except otherwise specified shall conform to Figures and Plates of the applicable SMACNA Duct Manuals. M. After duct system is competed, test for duct leakage in accordance with SMACNA HVAC Air Duct Leakage Test Manual. Repeat leaks and repeat tests until total leakage is less than 1% of system design air flow. 29. DIFFUSERS, GRILLES AND REGISTERS A. All ceiling diffusers shall be of the surface mount type with a square or rectangular inlet as an integral part of the frame, and shall have a removable inner core. The core shall include built-in diffusing vanes welded to each louver. The diffusing vanes shall be arranged to discharge air from adjacent louvers at an angle of 451 in opposite directions to insure rapid mixing of primary and room air. Diffusers shall include an opposed blade damper for volume control. Diffusers shall be Agitair type RC as manufactured by Tuttle & Bailey, Metal Aire model 5000-4-I, or Titus model TDV-1. B. Ceiling return air grilles for the main Sales Areas air handlers and transfer grilles unit to be '/z" x '/2" grid core, Tuttle & Bailey type CR500C, Metal Aire type CCSTBC, or Titus type 50F-A. All other return air grilles shall be horizontal face bar type, 401 deflection, Tuttle & Bailey type T70D, Metal Aire type RH, or Titus type 4FL. C. Provide diffusers of sizes, capacities, and pattern as scheduled on the drawings. D. All diffusers and grilles shall be white unless otherwise directed by Stop & Shop. Provide factory-applied or site-applied black coating on the inside of all air outlets and connecting plenums. E. Provide louvers with size, and capacities as scheduled on the drawings. Where exterior louvers are specified, provide drainable storm proof type with bird screen. Provide sponge rubber under all flanges. F. Round diffusers or alternate manufacturers are NOT acceptable. G. Face velocity shall not exceed 500 FPM. H. Air diffusers, grilles and registers shall be factory painted white. I. Paint duct black inside return air grilles. J. This Contractor shall be responsible to remove and reinstall all existing diffusers, grilles and registers, noted on the drawings, to allow the replacement of ceiling in all areas of the store with hung ceilings. This Contractor shall be responsible to repair any broken blades and provide all air devices so they can be cleaned and #poll painted by the General Contractor, prior to reinstallation by this contractor. HEATING, VENTILATION AND AIR CONDITIONING - 15500-15 each indicated function. Installation shall be per SMACNA Standards. Suggested SMACNA Duct Manual References shall be considered as a Requirement when used for this project. C. Except as otherwise noted, ductwork shall be hung by using sheetmetal bands of soft steel secured at a minimum of two (2) locations in the vertical and one (1) under the duct. For additional ductwork hanging arrangement and reinforcement requirements, refer to the Duct Manual recommendations. D. Where ductwork width is larger than 36", ductwork shall be hung by using rods of not less than 3/8 inch soft steel secured at points of attachments with threaded nuts. All rods used on ductwork exposed in finished areas shall be plain smooth rods threaded only at the ends. Bent rods will not be allowed. Ductwork shall be reinforced per the Duct Manual. E. Ductwork shall be securely attached to the building construction. The hanger design and spacing shall be governed by the major duct dimension and shall be in accordance with SMACNA Duct Manual except as modified herein. Vertical ductwork shall be supported at each floor level in an approved manner using angles or channels riveted to the ducts. The installation, when complete and under operating conditions, shall be free from chatter or vibration. If necessary to achieve this, additional supports shall be furnished without extra cost to the Owner. Supports and bars and similar items shall be galvanized structural steel. F. All ductwork shall be installed to true alignment, generally parallel or perpendicular to adjacent building walls, floors and ceilings, so as to present a neat and workmanlike appearance. Care shall be paid to the exact locations of all sheetmetal work with respect to equipment, ducts, conduits, piping, slabs, beams, columns, ceiling suspension systems, lighting fixtures, and electrical, plumbing and fire protection systems in the building. Trades in locating the piping -and equipment in the best interests of the Owner. The drawings and specifications covering other work to be done in the building shall be carefully studied and arrangements shall be made to avoid conflict. G. The installation of special items of equipment in the duct systems, including automatic dampers, thermostats, thermometers, duct air flow measuring devices and other related controls shall be done per manufacturer's specifications. H. All elbows, tees and branch takeoffs in round ductwork shall be made of the same materials as the ductwork. I. Duct connections to equipment shall be in no case smaller than the equipment openings. J. All openings for pilot tube traverses shall be fitted with neat removable plugs or caps. As a minimum, such openings shall be provided at every fan inlet, and at such other points as may be required for air flow measuring and balancing. K. All lined duct sections and joints shall be closely inspected by the HVAC Contractor before and after each piece is erected. Loose edges, open joints, damaged areas and other defects shall be sealed securely so as to insulate all HEATING, VENTILATION AND AIR CONDITIONING - 15500-14 PLATE DIMENSION OF LONGEST METAL GAUGES NO. SIDE OF DUCT STEEL 7 19" through 30" 24 8 31" through 42" 22 L. All field provided outside air plenums serving air handling units or other air handling equipment, shall be externally insulated. M. Fiberglass ductwork is not acceptable. N. Provide volume dampers in all branch takeoffs and in all main branches and ducts of all ductwork systems (supply, return and exhaust) for properly regulating and balancing airflow in all air systems. The above requirement is mandatory. Dampers shall conform to applicable requirements of the Duct Manual and each shall be controlled by an approved galvanized locking quadrant indicating the damper position as detailed on the Drawings. O. All square elbows in rectangular supply ducts shall be provided with double thickness turning vanes in accordance with the Duct Manual. P. All galvanized steel sheetmetal shall conform to ASTM A-527, having not less than 1-1/4 ounces total of zinc for both sides on each square. Q. All sealants, adhesives and coatings shall be of approved kinds and qualities for each point of application, complying with for the use and storage. R. All joints, seams, screws and rivets in all ductwork and casings shall be sealed air tight with a coating of sealing compound applied all over and around each potential point of leakage so as to assure air tightness. Glass tape shall be bedded in the sealing compound reinforcing such seals, but this tape shall never be applied with its own adhesive backing to base metal or to dry sealants. Sealing compound shall be neatly applied to exposed ductwork. S. The HVAC Contractor shall provide all connections, and ductwork to serve equipment provided by the General Contractor and/or Owner as shown on the HVAC or Architectural Drawings. Provide shop drawings for approval before installation. T. The HVAC Contractor shall provide baffles and/or diffusion plates as required in the air handling unit intake plenum to assure proper air intake to the unit, coil velocities and air distribution across filters or coils as determined in the field by the Engineer, at not extra cost to the Owner. 28. INSTALLATION OF METAL DUCTWORK A. Examine areas and conditions under which metal ductwork, is to be installed. Do not proceed with work until unsatisfactory conditions have been corrected in a manner acceptable to install. B. Assemble and install ductwork in accordance with recognized industry practices which will achieve airtight and quiet operating systems, capable of performing HEATING, VENTILATION AND AIR CONDITIONING - 15500-13 27. DUCTWORK A. Rooftop HVAC units shall be installed with complete duct distribution systems *OW (supply and return). All existing ducted systems shall be altered as shown on the Drawings to provide complete duct distribution systems (supply and return). B. All ductwork shall be G90 galvanized steel constructed, reinforced and sealed per SMACNA standards for pressure class 2" and seal Class C. Ductwork may be round or rectangular in shape. It shall be the Contractor's responsibility to provide the duct type shown on the Engineer's plans. If an alternate to round or rectangular ductwork is proposed, the Contractor shall submit full shop drawings to the Engineer showing equivalent duct sizes and construction details. The Contractor shall also verify that proper clearances are maintained for sprinklers and lighting fixtures. Acceptance of the alternate is subject to the approval of the Engineer and Stop & Shop. C. Rectangular ductwork shall have "Pittsburgh Lock" or double locked and flattened longitudinal seams. Round ductwork shall have a spiral seam. D. Supply air velocities shall not exceed 2,000 FPM and/or .10" SP loss per one hundred (100) feet of ductwork. Return air velocities shall not exceed 500 FPM and/or .06" SP loss per one hundred (100)feet of ductwork. E. All rectangular duct taps are to be fabricated with a 45-degree flare towards the upstream duct main. The minimum flare dimension per SMACNA standards shall be 1/4 the horizontal duct width with the minimum being 4 inches. F. All round duct taps are to use conical tee fittings. Saddle taps are not allowed. Round duct taps off of rectangular ducts shall be made using a bellmouth fitting. G. Turning vanes shall be located in all rectangular duct elbows. Turning vanes shall be the double thickness type on 2-1/4 inch spacing. H. Round duct elbows shall be the segmented type with continuously welded seams. I. Provide all ducts, flexible connectors, dampers and other items specified and required including air distribution and control devices and other items of sheetmetal work and air distribution work shown on the drawings and herein specified for a complete system. Make connections to louvers and provide plenums as indicated on the drawings. J. Metal gauges shall be U.S. Standard, except as may be otherwise stated. All ductwork shall be fabricated of galvanized sheetmetal, except as otherwise herein specified. K. Low velocity gauges shall be in accordance with the following table: PLATE DIMENSION OF LONGEST METAL GAUGES NO. SIDE OF DUCT STEEL 6 through 12" 26 6 13" through 18" 24 HEATING, VENTILATION AND AIR CONDITIONING - 15500-12 M. Units shall be furnished and installed complete with factory-installed manual reset controls. These controls must be arranged so that the unit must be manually restarted in the event of power failure. Units shall have low ambient (Head Pressure Control) controls for 0°F operation. N. All HVAC systems shall be started and checked in all modes of operation. If winter conditions prevent a proper start-up of air conditioning systems, then the Contractor is required to return before the start of the cooling season to perform a complete air condition start-up. 24. ELECTRIC UNIT HEATERS A. Unit heaters shall be of size, type, manufacturer and capacity as shown and located on plans, equipped with an on/off switch, casing, replaceable heating element, contactor, fan and motor, OSHA approved fan guard, and all incidental items necessary for complete unit. B. The units for the Mens and Ladies Rooms shall be ceiling recessed mounted with integral return air grilles. Each unit shall be individually controlled using 24 volt controls for connection to EMS system. C. Unit heater capacity, as tested and rated in accordance with standard test conditions of Industrial Unit Heater Association, as manufactured by Chromalox, Electromode, Markel or Carolina Production Enterprises. 25. ROOF INTAKE AND EXHAUST HOODS. A. Penn Airette Type: Mill finish aluminum construction in number and sizes shown on Drawings and as manufactured by Penn Ventilator Co., Philadelphia, Pennsylvania, or equal. Ventilators are to be equipped with prefabricated- aluminum self-flashing curbs, 12" high. All ventilators to have 1/2" wire mesh bird screens, storm shields and hinged hoods as per detail on Drawings. All ventilators under 26" square to 44" square to be 16 gage; above 44" square to be 14 gage; and to have aluminum extension collars to raise height of ventilators to 24" above roof. All standing seams shall be secured with corrosion resistant bolts, nuts, and lock washers. Button lock seams are not acceptable. B. Hoods shall be securely fastened to curbs with 1/2" diameter corrosion resistant lag screws not less than two per side, 2'-0" on center, with the space between curb and base provided with filler pieces as required to form a rigid mounting. 26. POWER ROOF VENTILATORS (EXHAUST) A. Roof exhaust fans shall be of low silhouette type and shall be constructed of aluminum housing and shall be complete with centrifugal fans, backdraft damper, variable pitch V-belt drive, vibration isolation, disconnect switch, 1/2" wire mesh bird screen, and shall have weatherproof cover over motor and drives. Furnish a 12" high aluminum curb for each fan. Backdraft dampers to be constructed of felt- tipped, interconnected light weight aluminum blades, spring counterbalanced, with brass pins and nylon bearings. Refer to paragraph above for method of fastening. See motor Control Section of Specifications. B. Fans to have the AMCA seal, and shall be Jenn-Air, Penn, Greenheck, Acme, or Exitair. HEATING, VENTILATION AND AIR CONDITIONING- 15500-11 Carpentry Contractor shall provide pressure treated wood blocking (cut from 2 x stock) on top of the curbs for all small rooftop packaged HVAC units to provide a level base for setting the units on. The wood blocking shall be wedged shaped with the minimum dimension being 2" nominal. The wedge shaped blocking shall be secured to the roof curb with galvanized or alloy screws. The HVAC Contractor shall coordinate this work with the Carpentry Contractor. All units called for in this paragraph shall be located as shown on the Roof plan and structural drawings. 1. Pharmacy Area. 2. Greenhouse B. These areas shall be treated with air-cooled rooftop units with electric air conditioning and gas heating. C. Rooftop units shall be high efficiency models by Carrier, Trane, York or Lennox. Units with a nominal capacity of 2.0 tons or less shall have a minimum SEER of 10.0. Units with a nominal capacity of 2.0 to 5.0 tons shall have a minimum SEER of 12.0. Units with a nominal capacity of greater than 5.0 tons shall have a minimum SEER of 11.0. D. Rooftop units shall be installed with full factory curb as directed by Stop & Shop Construction and Engineering. E. Rooftop units shall have a fresh air intake with factory-installed manually adjustable damper. F. Units shall be factory-furnished and installed complete with all controls required .w., for proper operation. Included will be the following: 1. Three (3) leg overload protection. 2. Internal or external, or both, compressor or compressors, overload protection. 3. Differential pressure air flow switches. G. Units shall have a five (5) year warranty on compressors, with warranty copies sent to the Stop & Shop Company, Inc. H. Units shall be UL and AGA approved. I. Refrigerant R-22 shall be used. J. Units shall be furnished and installed complete with two inch (2") throw-away type filters Farr-Air 30-30 or equal. K. The heat exchangers shall be stainless steel and shall carry a ten (10) year non- prorated warranty. L. Units shall be furnished and installed complete with the following items: 1. Fresh air intake with manual damper. 2. Disconnect switches. 3. Hi-Efficiency motors. 4. Extended grease lines. 5. Hinged access doors. 6. Redundant, dual gas valves (2-stage) HEATING, VENTILATION AND AIR CONDITIONING- 15500-10 E. All work shall be installed in a way to permit removal (without damage to other parts) of all other system components provided under this Contract requiring periodic replacement or maintenance. All ductwork and piping shall be arranged in a manner to clear the openings or swinging overhead access doors as well as ceiling tiles. F. The Contract Drawings are diagrammatic only intending to show general runs and location of piping, ducts and equipment, and not necessarily showing all required offsets, details and accessories and equipment to be connected. All work shall be accurately laid out with other trades to avoid conflicts and to obtain a neat and workmanlike installation which will afford maximum accessibility for operation, maintenance and headroom. G. Where discrepancies exist in the Scope of Work as to what trade provides items such as starters, controls and etc. Such conflicts shall be reported to the Architect prior to signing of the Contract. If such action is not taken, the various trades shall furnish such items as part of their work for complete and operable systems and equipment, as determined by the Architect. H. Where drawing details, plans and/or specification requirements are in conflict and where sizes of the same item run are shown to be different between plans and/or between plans and sections or details, the most stringent requirement will be included in the Contract. Systems and equipment called for in the specification and/or shown on the drawings shall be provided under the Contract of each trade as if it was required by both the drawings and specifications. However, prior to ordering or installation of any portion of work which appears to be in conflict, such work shall be brought to Architect's attention for direction as to what is to be provided. 22. SUBMITTALS A. Within 14 calendar days after the Contractor has received the Owner's Notice to Proceed, submit: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer's specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of adjacent trades. 4. Manufacturer's recommended installation procedures which, when approved by the Architect, will become the basis for accepting or rejecting actual installation procedures used on the Work. 5. Fabrication Drawings showing exact duct routing, size, fittings, etc. as required for a complete coordinated system. Fabrication drawings may be submitted within thirty (30) days if approved by Stop & Shop. B. Upon completion of the work of this Section, and as a condition of its acceptance, deliver to the Architect three (3) copies of operation and maintenance manuals. 23. HEATING, VENTILATING AND AIR CONDITIONING ROOFTOP UNITS A. The HVAC Contractor shall furnish and install complete individual separate heating and air conditioning systems for the areas as outlined below. The HEATING, VENTILATION AND AIR CONDITIONING- 15500-9 L. "HVAC Contractor" shall refer to the Contractor responsible for furnishing and installation of all work indicated on the HVAC Contract Drawings and the HVAC Specifications. M. The HVAC Contractor shall be a "Subcontractor" as designated by the General Conditions. N. Reference to "his" is not intended to mean gender but in fact refers to the Contractor in this Section or specific referenced sections. 20. USE OF PREMISES A. The HVAC Contractor shall confine all apparatus, storage of materials and construction to the limits indicated on the drawings and directed by the Architect and he shall not encumber the premises with his materials. The HVAC Contractor will be held responsible for repairs, patching, or cleaning arising from any unauthorized use of premises by him. B. Not withstanding any approvals or instructions which must be obtained by the HVAC Contractor from the Architect in connection with use of premises, the responsibility for the safe working conditions at the site shall remain that of the Contractor. The Engineer, Architect or Owner shall not be deemed to have any responsibility or liability in connection therewith. C. All building security and directives shall apply as set forth by the Owner. 21. COORDINATION OF WORK , A. The HVAC Contractor shall compare his drawings and specifications with those of other trades and report any discrepancies between them to the Architect and General Contractor and obtain from the Architect written instructions to make the necessary changes in any of the affected work. All work shall be installed in cooperation with other trades installing interrelated work. Before installation, all trades shall make proper provisions to avoid interferences in a manner approved by the Architect. All changes required in the HVAC and/or work of other trades caused by the HVAC Contractor's neglect, shall be made at the expense of the HVAC Contractor, to the Architect's and/or Engineer's Satisfaction. B. Locations of ducts and equipment shall be adjusted to accommodate the work with interferences anticipated and encountered. The HVAC Contractor shall determine the exact routing and location of his systems prior to fabrication or installation. C. Lines which pitch shall have the right of way over those which do not pitch. For example, plumbing drains shall normally have the right of way. Lines whose elevations cannot be changed shall have the right of way over lines whose elevations can be changed. D. Offsets and changes of direction in all HVAC systems shall be made as required to maintain proper headroom and pitch of sloping lines whether or not indicated on the drawings. The HVAC Contractor shall provide fittings, connections, etc., as required for his work to allow offsets and changes to suit job conditions. HEATING, VENTILATION AND AIR CONDITIONING- 15500-8 result in complete and fully operational systems. Coordinate installation diagrams and methods of installation of all equipment from manufacturers. Follow instructions strictly. B. Gas and electrical connections shall be made by the respective trades when applicable. The HVAC Contractor shall verify these connections prior to roughing. 19. DEFINITIONS A. Words in the singular shall also mean and include the plural, wherever the context so indicates, and words in the plural shall mean the singular, wherever the context so indicates. B. Wherever the terms "shown on drawings" are used in the specifications, they shall mean "noted," "indicated," "scheduled," "detailed," or any other diagrammatic or written reference made on the drawings. C. Wherever the term "provide" is used in the specifications, it shall mean "furnish" and "install," "connect," "apply," "erect," "construct" or similar terms, unless otherwise indicated in the specifications. D. Wherever the term "material" is used in the specifications, it will mean any "product," "equipment," "device," "assembly" or "item" required under the Contract, as indicated by trade or brand name, manufacturer's name, standard specification reference or other description. E. The terms "approved" or "approval" shall mean the written approval of the Architect and Engineer. F. The term "specification" shall mean all information contained in the bound or unbound volume, including all "Contract Documents" defined therein. G. The terms "directed," "required," "permitted," "ordered," "designated," "prescribed" and similar words shall mean the direction, requirements, permission, order, designation or prescription of the Engineer; the terms "approved," "acceptable," "satisfactory," and similar words shall mean approved by, acceptable or satisfactory to the Engineer; and, the terms "necessary," "responsible," "proper," "correct," and similar words shall mean necessary, reasonable, proper or correct in the judgment of the Engineer. H. "Ductwork or Piping" includes in addition to ducts and pipes, all fittings, hangers and other accessories relative to such systems. 1. "Concealed" means hidden from sight in chases, furred spaces, shafts, hung ceilings, embedded in construction or in crawl spaces. J. "Exposed" means not installed underground or concealed as defined above. K. "General Contractor" and "The Contractor" shall refer to the Contractor * responsible for all work of this project, as defined under Supplementary Conditions. HEATING, VENTILATION AND AIR CONDITIONING- 15500-7 14. CORRECTION OF WORK A. The HVAC Contractor shall promptly correct all work provided under this Contract and rejected by the Architect or Engineer as defective or as failing to conform to the Contract Documents, whether or not fabricated, installed or completed. 15. EXTRA WORK A. No claim for extra work will be allowed unless it is authorized by the Architect in writing before commencement of said extra work. 16. PAINTING A. The HVAC Contractor shall thoroughly clean all equipment and systems provided under this Contract from rust, splatters and other foreign matter of discoloration, leaving every part of each system in an acceptable prime condition. The HVAC Contractor shall refinish and restore to the original condition all equipment and piping which has sustained damage to the manufacturer's prime and finish coats of paint and/or enamel. 17. MISCELLANEOUS IRON AND STEEL A. Except where specifically indicated for the General Contractor to provide supports, the HVAC Contractor shall provide all steel supports and hangers as shown on the drawings or required to support all equipment or materials provided under this Contract. All secondary and any additional supports required for any equipment to be installed, shall be provided by the HVAC Contractor. B. All work shall be cut, assembled, welded and finished by skilled mechanics. Welds shall be ground smooth. Stands, brackets and framework shall be properly sized and strongly constructed. C. Measurements shall be taken on the job and worked out to suit adjoining and connecting work. All work shall be done by experienced metal-working mechanics. Members shall be straight and true and accurately fitted. D. Welded joints shall be ground smooth where exposed. Drilling, cutting and fittings shall be done as required to properly install the work and accommodate the work of other trades as directed by them. E. Members shall be generally welded except that bolting may be used for field assembly where welding would be impractical. Welders shall be skilled and certified. F. All shop fabricated iron and steel work shall be cleaned and dried and given two (2) coats of weatherproof primer paint of all surfaces and in all openings and crevices. 18. CONNECTIONS TO EQUIPMENT A. The HVAC Contractor shall provide all duct or HVAC piping connections to equipment if piping is provided under other Sections of the Specifications to HEATING, VENTILATION AND AIR CONDITIONING - 15500-6 11. GIVING INFORMATION A. The HVAC Contractor shall keep himself fully informed as to the shape, size and position of all openings required for his apparatus and shall give information to the General Contractor and other Contractors sufficiently in advance of the work so that all openings may be built in advance. B. Manufacturer's field representative shall be present at time of start-up of any and all major Heating and Air Conditioning equipment. This authorized representative shall submit a written report to Stop & Shop Construction Division, and the Engineer, confirming that all requirements and manufacturer's recommendations have been adhered to by the installing Contractor. C. The HVAC Contractor shall notify and give the Stop & Shop Project Manager five (5) days notice, PRIOR to start-up, so that the Stop & Shop Project Manager may be in attendance on the start-up Day. 12. EQUIPMENT AND MATERIALS A. Equipment and materials shall be delivered to the site and stored in original sealed containers, suitably sheltered from the elements but readily accessible for review by the Architect and/or Engineer until installed. All items subject to moisture damage such as controls shall be stored in dry, heated spaces. B. The HVAC Contractor shall have his equipment tightly covered and protected against dirt, water and chemical or HVAC injury and theft. At the completion of the work, equipment and materials shall be cleaned, polished thoroughly and turned over to the Owner in a condition satisfactory to the Architect and/or Engineer. Damage or defects or work developing before acceptance of the work shall be made good at the HVAC Contractor's expense. C. The HVAC Contractor shall make necessary field measurements to ascertain space requirements for equipment and connections to be provided under this Contract and shall furnish such sizes and shapes of equipment to allow for the final installation to conform to the drawings and specifications. D. All heating and air conditioning systems shall be designed and arranged so that the evaporator sections shall be electrically interlocked with compressor sections, so that in the event of failure or outage of the evaporator section and/or loss of air flow, the compressor and compressors automatically are de-energized and become inoperative. E. Any equipment or ductwork to be hung from bar joists shall be hung from the top chord of the bar joists. Under no condition will it be permitted to hang equipment from the bottom chord of bar joists. 13. DAMAGE TO OTHER WORK A. The HVAC Contractor shall be held responsible and shall pay for all damages caused by this work to the building structures, equipment, and all work and fir.,, finishes at the expense of the responsible HVAC Contractor to Architect's satisfaction. HEATING, VENTILATION AND AIR CONDITIONING- 15500-5 D. Holes in Concrete: 1. Provide sleeves, accurately dimensioned and shaped, to permit passage of items of this Section. 2. Deliver all such sleeves and setting information to the trades providing the surfaces through which such items must penetrate in a timely manner to assure inclusion in the Work. E. Flashing 1. Where items of this Section penetrate the roof, outer walls, or waterproofing of any kind, provide under this Section all base flashing and counter flashing required at such penetration. 2. Provide on each pipe passing through the roof a 4 lb. seamless lead flashing and counter flashing assembly. 8. FIREPROOFING A. It shall be the HVAC Contractor's responsibility to fireproof all openings in slabs and or in firewalls provided for the passage of his equipment except as noted on the drawings. B. Fireproofing shall be done by the use of Dow Corning 3-654-8 R.T.V. silicone foam installed in accordance with the manufacturer's recommendations. Obtain a rating equal to the location penetrated. C. Refer to Section regarding fire dampers for additional information. 9. PROTECTION AND CLEANUP A. All materials shall be properly protected and all duct openings shall be temporarily closed by the HVAC Contractor to prevent obstruction and damage. Post notice prohibiting the use of all systems provided under this Contract, prior to completion of work and acceptance of all systems by the Owner's representative. The HVAC Contractor shall take precautions to protect his materials from damage and theft. B. The HVAC Contractor shall furnish, place and maintain proper safety guards for the prevention of accidents that might be caused by the workmanship, materials, equipment or systems provided under this contract. C. Keep the job site free from all debris and rubbish. Remove all debris and rubbish from the site and leave premises in clean condition on a daily basis. 10. TEMPORARY LIGHT AND POWER A. The HVAC Contractor shall furnish his own cords and sockets, as may be required for their work, and shall also pay for the cost of all temporary wiring of construction offices and shanties used by them. B. The Owner will pay for the cost of all energy consumed by all trades. Any temporary wiring of a special nature for light and power required, other than mentioned above, shall be paid for by the contractor using same. 10"k C. All extension cords shall be GFCI protected or shall be fed from GFCI circuit breakers. HEATING, VENTILATION AND AIR CONDITIONING- 15500-4 E. Upon receipt of notice from the Owner of failure of any part of any systems or equipment during the guarantee period, the affected part or parts shall be OW replaced by the HVAC Contractor for his respective work, as applicable, at no additional cost. F. The HVAC Contractor shall furnish, before the final payment is made, a written guarantee covering the above requirements. G. The Contractor shall be responsible for servicing the system for a period of 12 months after acceptance. Warranty shall include servicing of the equipment during this time and answering any necessary trouble calls. This shall mean also the responsibility of any loss of refrigerant charge during the warranty period, regardless of cause, unless due to direct damage caused by store personnel. 5. CONTRACT DOCUMENTS A. Work to be performed under this Section is shown primarily on the HVAC drawings and as specified herein. Attention is directed to other trades affecting work of this Section. 6. APPROVED EQUALS A. Refer to Division 1 for Equality of Materials and Substitutions for additional information. The HVAC Section shall take precedence for interpretations. B. It is the intent of these Specifications to establish quality standards of installed materials and equipment. Hence, specific items are identified by manufacturer, trade name and catalog designation. C. Acceptance or rejections of the proposed substitutions shall be subject to the approval of the Engineer. If requested by the Engineer, the HVAC Contractor shall submit for inspection samples of both the specified and the proposed substitute items. D. The Engineer shall determine the manufacturers which are equal to those specified. When three manufacturers are listed, the Contractor shall utilize one of those manufacturers listed. 7. CUTTING, PATCHING AND PREPARATION A. The HVAC Contractor shall be responsible for all core drilling for holes up to 6" in diameter, as required for work under his Contract, but in no case shall the HVAC Contractor cut into any structural elements without the written approval of the Architect. B. All cutting, rough patching and finish patching shall be provided by the General Contractor. C. All concrete and masonry equipment bases and pads, curbs, chases, pockets and openings (except core drilling) required for the proper installation of the work under this Contract will be provided by the General Contractor using dimensions, templates, bolts, anchors, as shown on the drawings or as required and as furnished by the Contractor installing the equipment. HEATING, VENTILATION AND AIR CONDITIONING - 15500-3 C. The specifications and drawings describe the minimum requirements that must be met by the HVAC Contractor for the installation of all work as shown on the Drawings and as specified herein. D. Give all notices, file all Plans, pay all fees, obtain all permits and approvals from authorities having jurisdiction for this Work. Include all fees in the bid price. 3. CODES, ORDINANCES AND AUTHORITIES A. Perform all work in accordance with all rules, regulations, standards, codes, ordinances or laws of local, state and federal governments having jurisdiction. Such authorities shall include but not be limited to the following: 1. Local and State Building Codes. 2. SMACNA standards. 3. ASHRAE design. 4. Occupational Safety and Health Act (OSHA). 5. Building Officials Code Administrators (BOCA). 6. Environmental Protection Agency (EPA). 7. American Society of Testing and Materials (ASTM). 8. American National Standards Institute (ANSI). B. In case of conflict between the Contract Documents and the requirements of any Code or Authorities having jurisdiction, the most stringent requirements of the aforementioned shall govern. 4. GUARANTEE A. Attention is directed to the provisions of the General Conditions regarding guarantees and warranties for work under this Section. The HVAC Contractor shall submit a one (1) year guarantee for the entire installation upon Architect's final acceptance of the installed work. B. Manufacturers shall provide their standard guarantees of work under the HVAC trade; however, such guarantees shall be in addition to and not in lieu of all other liabilities which the manufacturer and the HVAC Contractor may have by law or by other provisions of Contract Documents. In any case, such guarantees and warranties shall commence when the Owner accepts the HVAC systems, as determined by the Engineer, and shall remain in effect for a period of one year thereafter. The HVAC Contractor shall provide free supervision and adjustment for a period of one year within four (4) hours as per Stop & Shop criteria. C. All materials, items of equipment and workmanship furnished under this Section shall carry the standard warranty against all defects in material and workmanship. Any fault under any Contract, due to defective or improper material, equipment or workmanship which may develop shall be made good forthwith, by and at the expense of the HVAC Contractor for the work under his Contract, including all other damage done to areas, materials and other systems resulting from this failure. D. The HVAC Contractor shall guarantee that all elements of the systems which are to be provided under his Contract, are of sufficient capacity of meet the 6% requirements outlined herein or as indicated. HEATING, VENTILATION AND AIR CONDITIONING- 15500-2 SECTION 15500 HEATING, VENTILATING AND AIR CONDITIONING 1. GENERAL REQUIREMENTS A. Examine all drawings and all other sections of the specifications for requirements affecting this section. Include in and make part of this Section all work related under other Sections and required on all Drawings and Documents. B. Before submitting bid, visit the site and examine conditions under which the work has to be performed. Report to the Owner any conditions which might adversely affect the work to be performed. C. Documents affecting work of this Section include, but are not necessarily limited to, General Conditions, Supplementary Conditions, and Sections in Division 1 of these Specifications. When a conflict occurs between Section 15500 and aforementioned sections, the most stringent requirements shall apply. D. Coordinate work with all other trades affecting work of this Section. Cooperate with such trades to assure the steady progress of all work of this Contract. 2. SCOPE A. The work shall include but not be limited to the following: 1. New rooftop units. 2. Ductwork, including alterations and additions. 3. Insulation. 4. Sound attenuation. 5. Dampers. 6. Hangers, supports and seismic restraints. 7. Control wiring and EMS coordination. 8. Testing. 9. Ventilation Air System. 10. Exhaust Air Systems. 11. All peripheral equipment specified. 12. Unit heaters and flues 13. New Registers, diffusers and grilles and removal and reinstallation of existing to be reused. 14. New Bakery Oven exhaust systems and related components. 15. Securing of existing Exhaust systems not to be reused with all related components. 16. Work shown on plans and specified herein. B. The work under this Contract shall include all labor, materials, tools, equipment, transportation, insurance, temporary protection, supervision and incidental items essential for proper installation and operation, even though not specifically mentioned or indicated but which are usually provided or are essential for proper installation and operation of all HVAC systems as indicated on the Drawings and specified herein. HEATING, VENTILATION AND AIR CONDITIONING- 15500-1 47. PAINTING......................................................................................................................24 48. TESTING AND BALANCING.........................................................................................24 49. PHASING.......................................................................................................................24 50. ALTERNATE..................................................................................................................25 HEATING, VENTILATION AND AIR CONDITIONING - INDEX-2 SECTION 15500 HEATING, VENTILATION AND AIR CONDITIONING INDEX 1. GENERAL REQUIREMENTS..........................................................................................1 2. SCOPE ............................................................................................................................1 3. CODES, ORDINANCES AND AUTHORITIES ................................................................2 4. GUARANTEE...................................................................................................................2 5. CONTRACT DOCUMENTS.............................................................................................3 6. APPROVED EQUALS .....................................................................................................3 7. CUTTING, PATCHING AND PREPARATION.................................................................3 8. FIREPROOFING..............................................................................................................4 9. PROTECTION AND CLEANUP.......................................................................................4 10. TEMPORARY LIGHT AND POWER ...............................................................................4 11. GIVING INFORMATION ..................................................................................................5 12. EQUIPMENT AND MATERIALS......................................................................................5 13. DAMAGE TO OTHER WORK..........................................................................................5 14. CORRECTION OF WORK...............................................................................................6 15. EXTRA WORK.................................................................................................................6 16. PAINTING........................................................................................................................6 17. MISCELLANEOUS IRON AND STEEL ...........................................................................6 18. CONNECTIONS TO EQUIPMENT..................................................................................6 19. DEFINITIONS..................................................................................................................7 20. USE OF PREMISES........................................................................................................8 21. COORDINATION OF WORK...........................................................................................8 22. SUBMITTALS ..................................................................................................................9 23. HEATING, VENTILATING AND AIR CONDITIONING ROOFTOP UNITS......................9 24. ELECTRIC UNIT HEATERS..........................................................................................11 25. ROOF INTAKE AND EXHAUST HOODS......................................................................11 26. POWER ROOF VENTILATORS (EXHAUST)................................................................11 27. DUCTWORK..................................................................................................................12 28. INSTALLATION OF METAL DUCTWORK....................................................................13 29. DIFFUSERS, GRILLES AND REGISTERS...................................................................15 30. DAMPERS.....................................................................................................................16 31. FLEXIBLE CONNECTIONS...........................................................................................17 32. ACCESS DOORS..........................................................................................................17 33. DUCT INSULATION ......................................................................................................17 34. VIBRATION ISOLATION ...............................................................................................18 35. MOTORS AND STARTERS ..........................................................................................18 36. GENERAL EXHAUST SYSTEMS..................................................................................18 37. SEISMIC REQUIREMENTS..........................................................................................18 38. IN-STORE BAKERY OVEN EXHAUST.........................................................................19 39. EXHAUST HOOD..........................................................................................................20 40. FILTERS AND FILTER SECTIONS...............................................................................21 41. VIBRATION....................................................................................................................21 42. GAS-FIRED TYPE UNIT HEATERS..............................................................................22 43. FLUES FOR FORCED EVACUATION OF PRODUCTS OF COMBUSTION................22 44. ARRANGEMENT...........................................................................................................23 45. COMMISSIONING.........................................................................................................23 46. CONTROLS...................................................................................................................23 HEATING, VENTILATION AND AIR CONDITIONING - INDEX-1 52. PHASING OF WORK A. The existing facility will remain in operation during certain times the work of the Contract is being performed. This Contractor shall coordinate all aspects of the installation of all new system so that they are complete and operational before any previously existing system is removed and/or abandoned. Coordinate the extent of work in each phase of the construction with all Stop & Shop Representatives. B. All existing systems which are to be replaced with new systems shall have all above slab piping removed once the new system is in operation. All abandoned piping system below the slab shall be capped and sealed, as directed by the Plumbing Inspector, and left in place unless pipe conflicts with installation of new buried piping in which case it shall be removed and remaining ends capped. END OF SECTION PLUMBING - 15400-52 L. Unless otherwise specified herein, all materials and workmanship shall conform to the latest edition of the following standards and specifications - ADA, AGA, AWS, ANSI, ASHRAE, ASME, ASTM, CISPI, CS, MSS, NEC, NFPA, PDI, PFI, UL, FM and USC. M. PVC or ABS piping construction (other than as specified herein) shall not be permitted for plumbing construction, unless accepted by State Plumbing Code and local regulations only and when specifically approved in writing by Stop & Shop Company. The Plumbing Contractor must submit a materials estimate with cost credits for PVC and/or ABS piping as a substitute to materials specified herein when and if accepted by Stop & Shop. N. All piping left exposed subsequent to backfilling shall be identified with flagged stakes and spray painted with fluorescent paint to guard against mechanical damage. O. Plumbing Contractor shall observe all concrete pours in areas associated with work performed under this Section. P. All plumbing fixtures, trims, accessories, specialties, components, etc. specified herein shall be of the same respective manufacturer unless noted otherwise herein. Q. The Plumbing Contractor shall acquire "Hot Work" permits when operating with open flame equipment for buildings containing combustible materials and/or construction. R. All bottled gas vessels used in pipe fabrication by the Plumbing Contractor shall be secured in the appropriate carriers, stands or carts, etc. so as to be kept stable during storage and use. S. The Plumbing Contractor shall provide the services of one (1) plumbing foreman to be present at the site the day preceding and the day of the store opening (for a continuous period of eight (8) hours each day) to address any potential plumbing issues. 52. CLEANING AND ADJUSTING A. At the completion of the work, all fixtures, equipment, specialties, components, and exposed trim shall be cleaned and, where required, polished ready for use. Faucet washers which have been damaged during construction shall be replaced. All drains, sediment buckets and traps shall be thoroughly cleaned. B. At the completion of work, all floor drain, trench drain, floor sink and floor cleanout grates and frames shall be etched with muriatic acid and buffed with a fire wire brush until bright. C. At the completion of the work, all valves and automatic control devices shall be adjusted for proper and quiet operation of all plumbing systems specified herein ew under this Section. Hot water system shall be adjusted for proper identification. PLUMBING - 15400-51 51. WORKMANSHIP, MATERIALS, DELIVERY, HANDLING AND STORAGE A. The Plumbing Contractor shall see that all his materials including fixtures, pumps, equipment, components, specialties, etc. specified herein are delivered to the building, when required, to allow work to progress in the most efficient manner. B. The Plumbing Contractor shall verify all lead times and delivery dates for all materials specified herein. C. All fixtures and materials must be new, unused, free from defects and/or imperfections. D. All work, fixtures and materials shall be protected at all times. The Plumbing Contractor shall make good all damage caused by his workmen either directly or indirectly. All pipe openings shall be closed with caps and/or plugs during installation. Fixtures and equipment shall be tightly covered and protected against dirt, water, chemical or mechanical injury. E Duct tape shall be applied to the openings and finished surfaces of all floor drains, trench drains, floor sinks, floor cleanouts, floor access covers, case drains and condensate drains to protect against dirt, water, chemical or mechanical injury and shall be removed prior to completion of work. Plywood covers may be secured to floor drain grates with coated wire in lieu of duct tape. F. All work shall be done by skilled workmen in accordance with the best practices of the trade. G. The Plumbing Contractor shall confine his storage and handling of materials and his,construction operations to such limits as directed by the Engineer and/or the General Contractor. H. The Plumbing Contractor shall do all carting, handling and hoisting for his materials and equipment in a safe and satisfactory manner. Any damage resulting there from shall be repaired or paid for by his Contractor to the satisfaction of the parties concerned. I. All respective materials and equipment specified herein shall be of the same manufacturer, identified by makers name, mark, rating and approved standards where applicable. J. Work shall be executed in strict conformity with the latest edition of the prevailing State Plumbing and Building Codes and all local regulations that may apply. In case of conflict between the contract documents and a governing code or ordinance, the more stringent standard shall apply. If any work is performed and subsequent changes are necessary to conform to local ordinances, these changes shall be made at the Plumbing Contractor's expense. K. All plumbing materials and equipment shall be selected and designed so as to conform to applicable State Codes, local ordinances and Energy Codes. Water heaters, boilers, storage tanks, aerators, flow control fittings, insulation, etc. shall be selected with efficiencies and design conditions to meet applicable Energy Codes. PLUMBING - 15400-50 50. TESTS AND STERILIZATION A. The final sanitary, grease waste, vent, storm, indirect waste, water and gas systems shall be tested, flushed and/or sterilized by the Plumbing Contractor in the presence of the General Contractor, local authorities (Plumbing Inspector and Gas Fitting Inspector, if separate from Plumbing Inspector) and, when possible, Stop & Shop Engineering Department representative after completion of "rough in" work before concealing any section from view to the complete satisfaction of the appropriate code officials in accordance with their requirements. Notice shall be given 48 hours in advance of all test dates and times. B. All tests shall be made as prescribed in the applicable Ordinances, Codes, etc., but at least as follows: 1. Tests shall be made by filling the sanitary, grease waste, indirect waste and storm drainage systems with water so that all piping being tested will be subject to a pressure equal to the height of the building, with a minimum of 10'-0" in height. 2. All cold and hot water piping shall be tested before being concealed and before fixtures are installed to hydrostatic pressure of 200 psi, and proved tight at this pressure. The test pressure shall be held for at least one (1) hour with no drop during the time. 3. All gas piping shall be tested upon completion to a pressure required by State and/or Local codes for a period of twenty-four (24) hours. No drop in pressure shall be permitted, except that due to temperature change. All leaks shall be properly repaired and the system re-tested and proven tight. In addition, gas testing must be satisfactory to the company supplying the gas and the local gas inspector. C. Sterilization of all water piping inside and outside the building shall be disinfected as follows: 1. System piping shall be filled with a chlorine solution of 50 parts per million and allowed to stand for twenty-four (24) hours before flushing. 2. System piping shall be filled with a chlorine solution of 200 parts per million and allowed to stand for one (1) hour before flushing. 3. Notice shall be given forty-eight (48) hours in advance of all dates and times for sterilization of all system piping. D. Following the final slab pour within the building, the Plumbing Contractor shall perform additional testing and flushing of each entire underground sanitary, grease waste, storm drainage and indirect waste system once all said underground systems have been totally installed below grade (completely backfilled, compacted and sealed below the building slab) to detect any obstructions and/or damage to pipe, etc. of said systems following backfilling, compacting and final slab pours. E. Upon successful completion of testing, sterilization and flushing of each piping system specified herein, the Plumbing Contractor shall submit a letter stating that all piping systems above and below ground specified herein have been approved by the local Plumbing Inspector to General Contractor with copies to Architect and Stop & Shop Engineering Department. Apok PLUMBING - 15400-49 4. Zurn. 5. Precision Plumbing Products. Y. Shock Absorbers (SA): 1. Josam. 2. Smith. 3. Wade. 4. Zurn. Z. Reduced Pressure Backflow Preveneter (RPB-1 through RPB-5): 1. Watts. 2. Febco. AA. Backflow Preventers (BFP-1 through BFP-16): 1. Watts. BB. Vacuum Breakers (VB-1, VB-2 & VB-3): 1. Watts. 2. Nidel. CC. Hangers and Supports: 1. Carpenter& Paterson. 2. ITT Grinnell. 3. B-Line. 4. Michigan Hanger Company, DD. Insulation: 1. Certain Teed. 2. Owens-Corning. 3. Knauf. 4. Manville. EE. Insulation PVC Covers: 1. Proto. 2. Zeston. 3. Knauf. 4. Speedline. 5. Ceel-Co. FF. Insulation/Protective Coverings/Handicapped Lavatories: 1. Truebro. 2. Skal Gard. 3. McGuire. 4. Brocal. GG. Thermometers (T): 1. Trerice Company. HH. Cartridge Water Filters (F-1 through F-2): 1. AMF-Cuno. PLUMBING - 15400-48 M. Faucets (P-20, P-23 and P-30) (Supplied by Stop & Shop): 1. American Standard. 2. Kohler. N. Faucets (P-22, P-24 through P-29 and P-33) (Supplied by Stop & Shop): 1. T&S Brass. O. Drains (P-19 through P-27 & P-29 through P-32) (Supplied by Stop & Shop): 1. Standard-Kell. 2. Component Handler. P. Drains (P-28, P-33 and P-34) (Supplied by Stop & Shop): 1. Standard-Kell. 2. Component Handler. Q. Floor Drains, Floor Sinks (FD-A through FD-1): 1. Josam. 2. Smith. 3. Wade. 4. Zurn. R. Grease Interceptors (GI-1 & GI-2): 1. Josam. 2. Smith. 3. Wade. 4. Zurn. S. Cleanouts& Floor Access Covers (FCO-1, WCO-1, WCO-2, CCO-1, FAC-1): 1. Josam. 2. Smith. 3. Wade. 4. Zurn. T. Wall Access Panel (WAP-1): 1. Mifab. 2. Milcor. 3. Karp. 4. Elmdor. U. Hose Bibb (HB-1 through HB-7): 1. Woodford. V. Hose Reel (HR-2): 1. Fisher. W. Hose Reel (HR-3): 1. Hannay. X. Trap Seal Primer Valve (TP-1 through TP-3): 1. Josam. 2. Smith. 3. Wade. PLUMBING - 15400-47 49. ACCEPTABLE MANUFACTURERS A. Water Closets, Urinals, lavatories, Service Sinks (P-1 through P-11): 1. American Standard. 2. Kohler. 3. Elijer. B. Seats (P-1 through P-4): 1. Chruch. 2. Bemis. 3. Benek.e 4. Olsonite. C. Flush Valve (P-1 through P-6): 1. Sloan. D. Faucets, Fittings &Accessories (P-7 through P-9): 1. American Standard. 2. Kohler. 3. Elijer. E. Carriers (P-1 through P-9): 1. Josam. 2. Smith. 3. Wade. 4. Zuran. F. Sink (P-14) (Supplied by Stop & Shop): 1. Barnett/Premier. G. Faucets, Fittings &Accessories (P-14) (Supplied by Stop & Shop): 1. Barnett/Premier. H. Handsink (P-15): 1. Aero (supplied by Atlantic Store Fixture Company, Inc., N. Woburn, MA 01888 Tel. (617) 935-4300). I. Faucets, Double Pedal Valve, Fittings &Accessories (P-15): 1. American Standard. 2. Kohler. J. Eye Wash Stations (P-17): 1. Western. 2. Haws. K. Work Sinks (P-19 through P-21, P-23 through P-31) (Supplied by Stop & Shop): 1. Amtecko Industries, Inc., Columbus, OH 43207-1899, Tel. (614) 443- 4677. L. Work Sink (P-33) (Supplied by Stop & Shop): 1. Dunhill Company/Atlantic Store Fixture Company, Inc., N. Woburn, MA 01888, Tel. (617) 935-4300. PLUMBING - 15400-46 4. Show no tool marks or threads on exposed plated, polished, or enameled connections from fixtures. Tape all finished surfaces to prevent damage during construction. 5. Make changes in directions with fittings; make changes in main sizes with eccentric reducing fittings. Unless otherwise noted, install water supply and return piping with straight side of eccentric fittings at top of the pipe. 6. Run horizontal sanitary drainage piping at a uniform grade of 1/8" per foot, unless otherwise noted. Run horizontal water piping with an adequate pitch upwards in direction of flow to allow complete drainage. 7. Provide sufficient swing joint, ball joints, expansion loops, and devices necessary for a flexible piping system, whether or not shown on the Drawings. 8. Support piping independently at pumps, coils, tanks, and similar locations, so that weight of pipe will not be supported by the equipment. 9. Pipe drains from drip pans, relief valves, air vents, and similar locations, to spill over and open sight drain, floor drain, or other acceptable discharge point, and terminate with a plain end unthreaded pipe 6" above the drain. 10. Securely bolt all equipment, isolators, hangers, and similar items in place. 11. Support each item independently from other pipes. Do not use wire for hanging or strapping pipes. 12. Provide complete dielectric isolation between ferrous and non-ferrous metals. 13. Provide union and shut off valves suitably located to facilitate maintenance and removal of equipment and apparatus. B. Equipment Access: 1. Install piping, equipment, and accessories to permit access for maintenance. Relocate items as necessary to provide such access, and without additional cost to the Owner. 2. Provide access doors where valves, motors, or equipment requiring access for maintenance are located in walls or chases or above ceilings. Coordinate location of access doors with other trades as required. 48. DISINFECTION OF WATER SYSTEMS A. Disinfect hot and cold water systems. Perform disinfection under the Architect's observation. Notify the Architect at least 48 hours prior to start of the disinfection process. Upon completion of disinfecting, secure and submit the Certificate of Performance required as specified herein, stating system capacity, disinfectant used, time and rate of disinfectant applied, and resultant residuals in ppm at completion. Use disinfectant method approved by the Architect. B. When disinfection operation is completed, and after final flushing, secure an analysis by a laboratory using water samples from the system, showing test negative for coli-aerogene organisms. Provide a total plate count of less then 100 bacteria per cc, or equal to the control sample. Submit laboratory analysis to Architect for Approval. C. If analysis results are not satisfactory, repeat the disinfection procedures and retest until specified standards are achieved. PLUMBING - 15400-45 d. Valves: 1) Gate Valves (2" or smaller) Bronzed body, solid wedge, rising steam, 125 psi working pressure. " a) Threaded ends - Nibco Model T-134 or approved equal. 2) Gate Valves (2-1/2" and larger) Cast iron body, solid wedge, outside stem and yoke, 125 psi working pressure. a) Flanged Ends - Nibco Model F-617-0 or approved equal. 3) Ball Valves (2-1/2" and larger) Bronze body, bronze chrome plated ball, reinforced teflon seats and seals, steel lever handle with vinyl grip, 400 psi working pressure. a) Threaded Ends - Apollo 70-100 Series or approved equal. 4) Check Valves (2" or smaller) Bronze body, swing type, renewable disc, 125 psi working pressure. a) Threaded Ends - Nibco Model T-433 or approved equal. 5) Check Valves (2-1/2" and larger) Cast iron body, switching type, renewable disc, 125 psi working pressure. a) Threaded Ends - Nibco Model F-918 or approved equal. 46. TRENCHING AND BACKFILLING A. Perform trenching and backfilling associated with the work of this Section in strict accordance with other sections of these Specifications. B. On cold water lines, the lines should be buried a minimum of 6" below finished grade and shall be insulated. C. Bedding and backfilling: 1. Install piping promptly after trenching. Keep trenches open as short a time as practical. 2. Under the building, install pipes on a 6" bed of approved material. Refer to the design on drawings. 3. Outside the building, install underground piping on a 6" bed of damp sand. Backfill to within 12" of finish grade with damp sand. Backfill remainder with native soil. 4. Do not backfill until installation has been approved, until Project Record Documents have been properly annotated and until properly inspected and successfully tested. 47. INSTALLATION OF PIPING AND EQUIPMENT, GENERAL A. General: 1. Proceed as rapidly as the building construction will permit. 2. Thoroughly clean items before installation. Cap pipe openings to exclude dirt until fixtures are installed and final connections have been made. 3. Cut pipe accurately, and work into place without springing or forcing, properly clearing windows, doors, and other openings. Excessive cutting or other weakening of the building will not be permitted. PLUMBING - 15400-44 6. The Plumbing Contractor shall furnish and install an air tight 48" diameter, fiberglass basin with cement flange. "Weil" Series 8804 and 53" round steel basin cover, complete with hinged access door, switch plate and all necessary vent pipe and pump discharge openings, minimum basin depth to be 6-0" deep. 7. Water tight connections shall be provided for all pipes entering or exiting basin. 8. Purchasing of duplex sewage ejector pumps, basin cover, controls and accessories shall be coordinated with Weil Pump representative, Thomas Farrell of T.J. Farrell Sales Corporation, telephone number (781) 344- 1988. 9. The Plumbing Contractor shall allow for a minimum of eight (8) weeks lead time when ordering the duplex sewerage ejector pumps, controls and accessories specified herein. 10. The Plumbing Contractor shall allow for a minimum of two (2) weeks lead time when ordering the ejector basin and for a minimum of eight (8) weeks lead time when ordering the basin cover plate specified herein. 11. The sewage ejector shall be designed and installed so as to have basin cover installed flush with the finished floor. 12. Special consideration shall be given to the specification, location, size, number, type and invert elevation of basin inlets required to suit building conditions. All piping penetrations shall be coordinated with Weil Pump representative, Thomas Farrell. 13. The Plumbing Contractor shall provide full sized unions, check valves and gate valves mounted 451 from normal on discharge piping from each ejector pump upstream of a double wye fitting prior to connecting to the Sanitary system. 14. The Plumbing Contractor shall mount the control cabinet on the exterior masonry wall 4'-0" above finished floor, adjacent to the ejector pit. 15. The Plumbing Contractor shall notify the Stop & Shop Project Manager and Engineering Department upon final installation of all electrical and piping connections to the duplex sewage ejector and in turn notify Weil Pump Representative, Thomas Farrell, T.J. Farrell Sales Corporation, P.O. Box 459, 11 Dale Street, Stoughton, Massachusetts 02072, telephone number (781) 344-1988 (5 days lead time) for start up procedure, mounting mercury float switches inside ejector basin, verifying float elevations, checking pump rotation, pump test runs, etc. 16. The Plumbing Contractor shall provide a full sized 4" pumped discharged from each sewage ejector pump connecting to a 4" gravity line. a. Materials: (All materials shall be selected in accordance with State Plumbing Code and Local Regulations) Pump Discharge - Sanitary &Waste (copper tubing) 1) Pipe: (Above Slab) Type "K" copper tubing, annealed. 2) Fittings: (Above Slab) Wrought copper and cast brass, fittings, brazed. b. Joints: Pump Discharge - Sanitary &Waste (steel piping) 1) Pipe: (Above Slab) Galvanized steel, standard weight. 2) Fittings: (Above Slab) Galvanized steel, screwed or flanged. C. Joints: (Above Slab) Threaded or flanged. PLUMBING - 15400-43 45. SEWAGE EJECTOR AND PIT A. General 1. Where shown on the drawings, the Plumbing Contractor shall furnish and install the following : one (1) "Weil" Series 2523, Submersible Type, Duplex Sewage Ejector system capable of passing 2-1/2" solids with 4" discharge, yoke/wedge type coupling to mate with "Weil" Series 2613 removable system. Each pump shall be rated to suit estimated system design capacity requirements of flow rate (125 GPM), total dynamic head (40. ft.). a. Pump Construction: Heavy duty, one-piece, cast iron pump casing and impeller housing, non-corrosive, open type, statically and dynamically balanced impellers, Series 3000 stainless steel shafts, ball type, upper and lower permanently lubricated, single row, double sealed bearings, carbon ceramic faced mechanical seals with stainless steel and buna-n components. b. Motors: Dry running, hermetically sealed submersible motors, NEMA 6 rating, class "F" insulation, capacitor start with built-in thermal/overload protection and 30-foot power cables. 1.5 hp, 208 volt, three-phase, 60 cycle, AC, 1750 RPM. 2. Accessories shall include two (2) "Weil" series 2613 "Quick Removal Systems" to allow each pump to be raised or lowered without disturbing the discharge piping or entering the basin. Each system shall consist of the following: (1) 4" cast iron floor discharge elbow with wedge type mount, plain inlet and flanged outlet to support pump, discharge piping and guide pipes. (1) Non-corrosive stainless steel lift cable. (1) Upper guide pipe support bracket. (2) 2" diameter, schedule 40, galvanized guide pipes (furnished, cut to length and installed by the Plumbing Contractor). 3. Controls shall consist of the following: (4) "Weil' Series 8230 mercury float switches with 30 ft. of cable secured with polypropylene/steel cable clamps to a 1" diameter galvanized steel vertical support pole attached to a steel switch plate cover with compression type cable grips "Weil" Fig. 823D, from which suspended into the ejector basin. 4. Alarm system consisting of the following: (1) NEMA 4 duplex control cabinet with hinged and bolted door, Model 8131, containing: (2) Circuit breakers. (2) Contactors. (1) Alternating relay. (1) Control circuit transformer(required for three phase motors only). (2) Test/Off/Auto selector switches. (1) Alarm light, horn and silencer switch, mounted on door to indicate "High Water Alarm" in pump basin. (2) Set of isolated contacts to signal (digital input to Stop & Shop Energy Management System). 5. Pump motors less than 1/2 hp shall be specified for 115-volt single phase operation. Pump motors 1/2 hp or greater shall be specified for 208-volt, three phase operation. PLUMBING - 15400-42 41. JOINTING COMPOUNDS A. The Plumbing Contractor shall provide approved pipe dope, Teflon tamp with wax rings, neoprene gaskets and other jointing compounds as required by best standard practice and only on service as recommended by manufacturer. 42. JOINTS AND CONNECTIONS A. All joints and connections shall be permanent and shall be gas and water tight. B. Jointing shall be type specified for service indicated. C. Joints and connections shall meet requirements of manufacturers best recommended practice. D. All transitions between different piping materials shall be made using approved adapters. E. Adapters for transitions between two types of piping materials shall be selected as manufactured for that purpose intended. F. The Plumbing Contractor shall utilize only lead free solder and flux when sweating copper water piping specified herein. G. Heat bending copper piping shall not be permitted in lieu of sweat and/or threaded pipe fittings. 43. OTHER MATERIALS A- Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. 44. UNIONS, FLANGES & DIELECTRIC FITTINGS A. Plumbing Contractor shall provide union connections to fixtures and equipment such as water filters, misters, backflow preventers, etc., specified herein. Union connections shall include, but shall not be limited to, unions, flanges, compression fittings, grooved couplings, compression couplings and flared fittings. Union connections on domestic water piping shall be bronze with minimum cold working pressure of 200 psi. Union connections on iron and steel shall be ferrous with working pressure matching service pressure. B. Contractor shall provide flanges in accordance with ANSI standards for construction and working pressure. Flange material shall be ferrous for ferrous piping systems and bronze for non-ferrous systems. C. Plumbing Contractor shall furnish and install approved Dielectric couplings wherever domestic water piping system comes in contact with ferrous pipe, fittings, valves, equipment, etc., which makes up the domestic water system. PLUMBING - 15400-41 23. The Plumbing Contractor shall furnish and install reducing elbows off each full sized branch supply prior to connecting to each roof top gas fired unit and/or equipment. 24. The Plumbing Contractor shall furnish and install reducing tees off each full sized branch supply prior to connecting to each gas-fired unit or equipment located inside the building. 25. All gas valves specified herein shall be provided with full port openings or equivalent areas with respect to corresponding pipe size. 26. Minimum gas pipe size through the roof shall be 1" unless sized larger on the Plumbing construction drawings. 27. The Plumbing Contractor shall give special attention to providing gas piping to gas-fired equipment serving emergency corridors, exterior stairwells, exterior Sprinkler Rooms and Enclosed Dock Receiving areas. 28. The Plumbing Contractor shall install a mechanical gas valve (supplied by the Hood Fire Suppression Contractor) on each gas supply drop serving the Deli/Prepared Foods rotisserie, pizza oven and the bakery fryer specified herein. Each gas valve shall be installed approximately 9" below the finished ceiling with a separate gas shut-off valve (provided by the Plumbing Contractor) located V-0" upstream of each mechanical gas valve. 29. The Gas line serving the Bakery ovens shall be run and dropped exposed approximately 2'-0" below the Bakery ceiling situated to the side of the last oven and manifolded with three (3) separate gas shut off valves, tee's and drip leg before rising up against the wall through the ceiling to feed each oven separately. 30. Drip legs for gas-fired HVAC rooftop units shall be located inside the building below the roof, where not subject to freezing for all stores with interior low pressure gas systems, as specified herein and noted on Plumbing drawings. B. Materials (All materials shall be selected in accordance with State Plumbing Code and Local Regulations). 1. Pipe - (above Slab): Black Steel, Schedule 40, standard weight (all pipe sizes) - (below slab): wrapped black steel, schedule 40, standard weight, AGA approved (all pipe sizes). 2. Fittings - above slab): (2" and smaller) black malleable iron fittings, screwed, 150 psi (2-1/2" and larger) black steel, Schedule 40 standard weight fittings welded. 3. Joints - (above slab): (2" and smaller) screwed with locally approved pipe joint material - (above slab): (2-1/2" and larger) welded - (below slab): all sizes welded. 4. Plug Valves - (2" and larger): All iron, full port, lubricated plug, flanged ends, 125 psi working pressure. (2" and smaller): all iron full port lubricated plug, screwed ends, 125 psi working pressure, (2" and Smaller) all bronze flat tee head, top check, 125 psi working pressure. 5. Ball Valves - (2" and smaller): Bronze body, full port bronze chrome plated steel tee handle, reinforced Teflon seats and seals, 600 psi working pressure (Threaded ends -Apollo 70-100-32 Series). PLUMBING - 15400-40 10. No horizontal or vertical runs of gas piping shall be allowed to pass through Electric, Telephone, Energy Management, and/or Compressor Room Areas and, where possible, shall be routed around these areas as shown on the Plumbing Construction Drawings. 11. All pipe penetrations shall be water tight. 12. Plumbing Contractor shall install mechanical gas valves associated with hood fire suppression systems (Furnished by Hood Fire Suppression Contractor) in addition to standard gas shut off and solenoid valves on gas supplies to the Bakery fryer and Deli/Prepared Foods rotisserie, fryers and pizza oven. 13. Location of indicating mechanical gas solenoid valves and gas shut-off valves in Bakery, Deli Areas shall be exposed below the finished ceiling and meet with the approval of Local Authorities. 14. Plumbing Contractor shall furnish and install a flexible gas supply to movable Deli/Prepared Foods rotisserie, fryers and pizza oven, as specified herein and/or where required by State Code, Local Regulations and/or Gas Supplier permit. 15. Gas supply piping serving the Prepared Foods rotisserie and fryers shall be run offset and run exposed with the mechanical gas valve (Furnished by the Hood Fire Suppression Contractor) and shutoff valve situated in the Deli Back Room area approximately 9" below the finished ceiling located against the partition wall and before dropping down exposed with a drip leg and tee directly behind the Prep Foods rotisserie before penetrating the wall, 30" above finished floor, to feed the rotisserie and fryers with a gas pipe manifold exposed on the wall directly behind the rotisserie and fryers. 16. All mobile gas fired equipment, specified herein, shall be provided with a 1" diameter flexible gas connectors, Dormont Model #SSC-16000-BP Series or approved equal, with stainless steel corrugated tubing, reinforcing braid, permanent PVC plastic coating, flared (non-welded) tubing fittings with male and female ends and restraining cable of size and length as specified herein, installed so as to avoid sharp bends, twisting, fatigue, and be self-draining, including a restraining device permitting safe cleanup around equipment. 17. The Plumbing Contractor shall provide a 1" diameter 5'-0" L, flexible gas connector, Dormont Model SSC-16100-BP Series or approved equal, with 5'-0" L, restraining cable for the Deli/Prepared Foods rotisserie unless specified otherwise herein. Flexible gas connectors and cables shall not exceed 3'-0" in length for Massachusetts stores. 18. Ball valves may be provided in lieu of plug valves for sizes specified herein where approved by State Codes, Local Codes and/or Local Authorities. 19. Gas piping shall not penetrate flues, ductwork and/or exhaust hoods. 20. All gas piping branches shall be taken from top or sides of horizontal mains. 21. Individual branch piping sizes shall not be reduced upon final rise or drop to individual gas fired equipment, etc. 22. The Plumbing Contractor shall offset all gas supply piping downstream of full sized branch riser and/or drop with reducing elbow and/or reducing tee fittings prior to connecting to each individual fired unit and/or equipment specified herein. PLUMBING - 15400-39 D. Finish and escutcheons: 1. Smooth up rough edges around sleeves with plaster or spackling compound. 2. Provide 1" wide chrome or nickel plated escutcheons on all pipes exposed to view where passing through walls, floors, partitions, ceilings, and similar locations. a. Size the escutcheons to fit pipe and a covering. b. Hold escutcheons in place with set screw. 40. GAS PIPING SYSTEM A. General 1. Natural Gas System a. The Plumbing Contractor shall provide complete alterations and additions to the gas distribution system running within the building to all gas fired rooftop equipment and all gas-fired equipment located within. 2. Plumbing Contractor shall furnish and install all work to make a complete gas system from building side of gas regulator to all gas-fired bakery equipment (ovens and donut fryers), deli equipment (Rotisserie, fryers and pizza oven), HVAC equipment (unit heaters, rooftop units, duct heaters, furnaces, etc.), and hot water heater in accordance with the Plumbing Construction Drawings and as specified herein. 3. Plumbing Contractor shall verify the exact orientation and location of gas connections and on each piece of gas fired equipment with HVAC Contractor (for HVAC equipment), and Stop & Shop Engineering Department (for Bakery and Prepared Foods equipment) before running any pipe. 4. Exact location of all gas fired HVAC equipment shall be field coordinated with the General Contractor and the HVAC Contractor and shall not be scaled off the plumbing construction drawings, as they are diagrammatic. 5. A gas valve and union coupling shall be installed in each gas fired unit and/or equipment specified herein. The gas valve shall be the full size of the branch line indicated on the drawings and not the final unit or equipment connection size, unless specified otherwise herein. 6. All gas connections to equipment and piping within and on the building shall be installed by a licensed gasfitter so as to prevent gas seepage into building. 7. All gas piping shall pitch towards drip pockets located at system low points. Sediment traps shall be provided at all equipment locations as required by State Gas Code and Local Regulations. All drip pockets and sediment traps shall be at least 6" long with removable caps. All drip pockets and traps shall be located inside the building. 8. All materials and methods used in fabrication of gas system shall be approved by State Plumbing Code, Local Codes, Gas Supplier and/or authorities having jurisdiction. 9. Piping shall be installed by a licensed gas fitter in a neat manner with lines straight and parallel or at right angles to walls or column lines and with risers plumb, run piping so as to avoid passing through duct work or directly under electric light outlets, and/or interfering with other lines. All work shall be accomplished using the best methods and procedures of recognized pipe fabrication in a good and workmanlike manner in accordance with the State Plumbing Code and Local Regulations. PLUMBING - 15400-38 19. All polyethylene tubing shall be cut smooth to the desired length with hand shears. Tubing cut with any type of saw blade shall not be permitted. B. Materials: (All materials shall be selected in accordance with State Plumbing Code and local regulations). 1. Nutrient Feed/Non-Potable Water Piping: (Cross-linked polyethylene tubing "Aquapex" Engle method chemically cross-linked polyethylene without oxygen barrier) a. Pipe (above slab): Cross linked polyethylene tubing ASTM F876 & F877 b. Fittings (above slab): Brass propex barb by M.P.T. fitting and propex ring collar with memory (above slab): Polybutylene fittings, fusion with brass stiffener inserts, fusion weld chemically. 2. Joints: (Tubing shall be joined by the following methods and materials in accordance with the State Plumbing Code and local regulations). a. Plain end pipe (above slab): Brass propex barb by MPT fitting and propex ring collar with memory. b. All joints shall be fabricated with a manufacturers approved expansion tool. 3. Nutrient Feed/Non-Potable Water Piping: (Polyvinyl Chloride Pipe) a. Pipe (above slab): PVC pipe, Schedule 80. b. Fittings (above slab): PVC pipe, Schedule 80, fittings, socket, screwed. C. Pipe (above slab): Polyethylene tubing. 4. Valves: , +. a. Ball valves: True union PVC body, PVC ball, tee handle, EDPM seat and seals, 150 psi working pressure. 5. Nutrient Feed/Non-Potable Water Piping Conduit: (Electrical Metallic Tubing - EMT) a. Pipe (above slab): Electrical Metallic Tubing (EMT), zinc coated tubing, ANSI C80.3. b. Fittings (above slab): Steel set screw type fittings, ANSI/NEMA FB1. 39. SLEEVES A. Where pipe pass through concrete, masonry, or stud walls, or pass through ceiling, provide "Sperzel" rust-proof"Crete-Sleeve" of the size required. B. Provide sleeves for each pipe passing through walls, partitions, floors, roofs, and ceilings. 1. Set pipe sleeves in place before concrete is placed. 2. For uninsulated pipe, provide sleeves two pipe sizes larger than the pipe passing through, or provide a minimum 1/2" clearance between inside and outside of the pipe. 3. For insulated pipe, provide sleeves of adequate size to accommodate the full thickness of pipe covering, with clearance for packing and caulking. C. Caulk the space between sleeve and pipe or pipe covering, using a noncombustible, permanently plastic, waterproof, non-staining compound which leaves a smooth finished appearance, or pack with noncombustible rope, or fiberglass to within 1/2" of both wall faces, and provide the waterproof compound described above. PLUMBING - 15400-37 shall be accomplished using the best methods and procedures of recognized pipe fabrication in a good and workmanlike manner in accordance with the State Plumbing Code and local requirements. 9. Pitch all piping sufficient so that it will drain to low points at the ends of each system. 10. All changes in direction for shielded nutrient feed and non-potable supplies under this Section shall be made with long sweep EMT bends. 11. All EMT conduit shall be cut square using a saw or pipe cutter with ends deburred before joining. 12. EMT conduit shall be joined to the shoulder of each fitting and securely fastened with set screws. 13. Piping runs for each designated nutrient feed and non-potable water supplies shielded with 1-1/2" EMT conduit shall be each made of unbroken lengths of 3/4" cross-linked polyethylene tubing as indicated on the plumbing construction drawings and details. 14. All piping shall run concealed above ceilings or in walls of finished areas where possible. 15. 3/4" cross-linked polyethylene tubing runs serving nutrient feed and non- potable water supplies shall terminate with manufacturers approved 3/4" brass barb by 1/2" MPT fittings immediately upstream of ball valve shutoffs serving florist refrigerated cases and hose connection fitting in the Florist Department and ball valve shutoffs on nutrient feed and non- potable water supplies immediately downstream of the reduced pressure backflow preventer and the "Dosatron" floral preservative dispensing unit as indicated on the plumbing construction drawings and details. 16. All nutrient feed and non-potable water piping in the Florist Department located immediately downstream of 3/4" brass barb x 1/2" MPT fittings including ball valve shutoff to corresponding florist refrigerated cases shall be fabricated with 1/2" diameter Schedule 80 PVC piping and ball valves with final transitions and connections to refrigerated cases made in flexible 3/8" polyethylene piping with 1/2" I.P.S. x 3/8" compression fittings to each corresponding solenoid valve with 3/8" MPT connection atop each refrigerated case as indicated on the plumbing construction drawings and details. The cross-linked polyethylene tubing serving the nutrient feed supply piping to the 3/4" hose connection located directly below the Florist work sink shall terminate with a 3/4" brass barb x 1/2" MPT fitting in the ceiling directly above the Florist work sink and shall be fabricated with 3/4" diameter Schedule 80 PVC pipe and ball valve to the hose connection. The 3/4" PVC ball valve shall be mounted 4" above finished floor directly below the Florist work sink immediately upstream of hose connection. 17. All nutrient feed and non-potable water piping immediately downstream of the reduced pressure backflow preventer and immediately upstream of the 3/4" brass barb x 1/2" MPT fittings including ball valve shutoffs on nutrient feed and non-potable water supplies shall be fabricated with 3/4" diameter Schedule 80 PVC pipe, ball valve shutoffs and check valves as indicated on the plumbing construction drawings and details. 18. The Plumbing Contractor shall provide one (1) hose bibb (non-potable water) with vacuum breaker located immediately downstream of the 3/4" reduced pressure backflow preventer on the non-potable water supply as indicated on plumbing construction drawings and details. •fts. PLUMBING - 15400-36 38. NUTRIENT FEED/NON-POTABLE WATER SYSTEM A. General 1. The Plumbing Contractor shall furnish and install a complete Nutrient Feed/Non-Potable Water System including all roughing and final connections to all Florist Department accessories, specialties, components and equipment in accordance with Plumbing Construction Drawings, Details and as specified herein. 2. The Plumbing Contractor shall furnish and install a Nutrient Feed/Non- Potable Water System from and including a 3/4" common reduced pressure backflow preventer connecting to a potable water supply. 3. The Nutrient Feed/Non-Potable Water System shall be comprised of the following two (2) separate systems: a. A designated Nutrient Feed System (containing floral preservative) running uninterrupted from the reduced pressure backflow preventer location specified herein to the Florist Department connecting to a designated nutrient feed connection at each refrigerated florist case and to a 1/2" brass quick disconnect fitting serving a 12'-0" long, 1/2" I.D. rubber hose with spray nozzle (supplied by Stop & Shop) located directly below florist work sink. b. A designated Non-Potable Water System running uninterrupted from the reduced pressure backflow preventer location as specified herein to the Florist Department connecting to a designated non-potable water (flushing) connection at each refrigerated florist case. 4. The 3/4" reduced pressure backflow preventer shall be installed upstream of the floral preservative dispensing panel (supplied by Stop & Shop). 5. The Plumbing Contractor shall mount a floral preservative dispensing panel (supplied by Stop & Shop) comprised of a ball valve, pressure reducing valve, pressure gauge and "Dosatron"/floral dispensing unit "Floralife" Model #D1150, (prefabricated in series) on the finished wall (4'- 6" above the finished floor) located directly above and downstream of the reduced pressure backflow preventer mounted 3'-0" above the finished floor as indicated on the Plumbing drawings, details and as specified herein. 6. The reduced pressure backflow preventer shall be provided with an air gap fitting and drain pitched to a floor drain nearby. 7. The Plumbing Contractor shall furnish and install a designated nutrient feed and non-potable water supply each running separately downstream of the backflowpreventer and "Dosatron" (floral preservative dispensing unit) to their respective refrigerated florist case connections and hose connection locations in the Florist Department. Each supply shall be fabricated with a 3/4" cross-linked polyethylene tubing running shielded within a continuous 1-1/2" diameter EMT (electrical metallic tubing) conduit over the entire length of each supply as indicated on the plumbing construction drawings and details. 8. Install all piping specified under this Section in a neat manner with lines straight and parallel or at right angles to walls or column lines with risers plumb, run piping so as to avoid passing through ductwork or directly under electrical light outlets and/or interfering with other piping. All work PLUMBING - 15400-35 covers. An alternate vapor proof canvas, glass cloth jacket with a vapor mastic (insulating cement) and/or fiberglass duct wrap shall not be used in lieu thereof. 5. Condensate Drainage (Above Ceiling): a. Condensate piping above Meat and Produce Pre-Pak Room ceilings from room cooling units shall be insulated as specified for Cold Water Piping (Above Slab). 6. Condensate Drains (From HVAC Units): a. Condensate drains from Sanyo unit, condensate pumps in the Cash Room, Computer Room, Computer Work Room, Security Room, Bottle Return and Sales area shall be insulated as specified for Cold Water Piping (Above Slab). 7. Condensate Drains (Fish, Juice and Salad Bar Cases): a. Condensate drains shall be insulated as specified for Cold Water Piping (Above Slab). 8. Handicapped Lavatories (Exposed Piping): a. Handicapped lavatory supplies and waste (exposed) shall be insulated with Truebro "Nandi Lav-Guard" insulation kits Model #102W, a white, fully molded, flexible, vinyl insulation system complete with nylon fasteners for "P" trap and angle valve assemblies and accessory#105 for 5" offset strainer assembly. C. Insulation Thickness 1. All minimum pipe insulation thickness shall be selected in accordance with ASHRAE Standard 90A-1980 (as specified below) and/or State and Local Ordinances governing such work, of which the more stringent standard shall apply. SERVICE NORMAL PIPE SIZE THICKNESS 1. Hot Water piping (Supply& Recirculation): a. None Circulating Runouts up to 1" 1" b. Circulating Main & Runouts up to 1-1/4" 1" C. Circulating Main & Runouts 1-1/2" to 2" 1" 2. Cold Water Piping (Above Slab): a. Main & Runouts all sizes 1/2" 3. Hot and Cold Water Piping (Below Slab): a. Mains & Runouts all sizes 1/2" 4. Filtered Cold Water(Above Slab): a. Mains & Runouts all sizes 1/2" 5. Filtered Cold Water(Above Slab): a. Horizontal & Vertical Runs all sizes 1/2" 6. Storm Drainage Piping (Above Slab): a. Horizontal & Vertical Runs all sizes 1" 7. Condensate Drainage (Above Ceiling): a. Horizontal & Vertical Runs all sizes 1/2" 8. Condensate Drains (Above Slabs): a. Horizontal & Vertical Runs all sizes 1/2" 9. Central Water Filtration System: a. Water Filtration Tank 1-1/2" 10. Handicapped Lavatories (Exposed Piping): a. Supplies and Waste as specified herein PLUMBING - 15400-34 3. All insulated pipe with temperatures below ambient temperature shall have a continuous vapor barrier. All joints, seams, and fittings must be sealed to prevent condensation. 4. Before pipe covering is applied, all pressure tests shall have been performed and been approved, with all piping surfaces to be covered having been cleaned. 5. Valves, fittings, flanges and piping accessories shall have the same thickness of pipe insulation as adjacent pipe. 6. All valves shall be insulated up to packing gland. 7. All water piping running above and below refrigerated cases shall have insulation as specified herein. 8. All pipe insulation jackets specified herein shall have a continuous pressure sealing adhesive cap along its entire length. Staples, tacks and/or bands shall not be acceptable methods of sealing or fastening insulation jackets and/or PVC covers specified herein. 9. Insulate all handicapped lavatory supplies and waste piping with flexible molded vinyl coverings as specified herein. Elastomeric, fiberglass and/or foam pipe insulations or coverings shall not be permitted in lieu thereof. B. Materials: 1. Hot Water Piping (Supply & Circulation): a. Hot Water piping shall be insulated with molded, rigid, sectional fiberglass, 3-1/2 lbs. pr cubic feet density, (K valve of .23 at 75 degrees mean temperature) composed of Kraft bonded to aluminum foil, reinforced self-sealing lap. W b. Fittings and Valves shall be covered with insulating material equal in thickness to that of the adjoining pipe insulation and jacket with approved white, preformed PVC covers. An alternate vapor proof canvas or glass cloth jacket with a vapor proof mastic (insulating cement shall not be used on fittings and valves in lieu thereof). 2. Cold Water, filtered cold water and condensate (Above Slab): a. Cold water piping, valves, and fittings shall be insulated with materials as specified for Hot Water Piping (Supply & Circulating). In addition, all joints shall be sealed with a white or colorless vapor adhesive. 3. Hot and Cold Water and filtered cold water (below slab): a. Cold Water piping, fittings, and valves shall be insulated with a flexible, elastomeric, tubular pipe insulation (K valve of .27 and 75 degrees F. mean temperature and water vapor permeability of .17 perm-in). All joints shall be glued with an approved adhesive recommended by the insulation manufacturer. b. All fittings and valves shall be covered with tubular pipe material equal in thickness to that of the adjoining pipe insulation, mitered or size to suit. 4. Storm Drainage (Above Slab): a. All horizontal runs of storm drainage and fittings including all horizontal and vertical piping and fittings above finished ceilings shall be as specified herein for Hot Water Piping (Supply & Circulating). Roof drain bodies and fittings shall be covered with insulating material equal in thickness to that of the adjoining pipe insulation and jacketed with approved white preformed PVC PLUMBING - 15400-33 36. BACKFLOW PREVENTERS A. The Plumbing Contractor shall furnish and install backflow devices as specified herein and/or denoted on the plumbing drawings, and where required by and in accordance with applicable State Codes, Local Codes and/or authorities having jurisdiction. B. All backflow devices and associated trim (valves) shall be FM and USC approved. C. All backflow devices installed in domestic water service shall be furnished and installed with two (2) OS&Y valves, test cocks, and associated spare parts kit. D. The Plumbing Contractor shall file all required applications, forms, diagrams, plans, details, etc. with the State and/or Local Authorities having jurisdiction prior to the installation of all backflow devices and shall secure and pay for all necessary permits, inspections, tests and costs associated with all backflow devices. E. The backflow preventers shall be located so as to permit easy access and provide adequate and convenient space for maintenance, valves shall be installed horizontally between 3 and 4 feet from the floor and a minimum of 6 inches from any wall. F. All reduced backflow preventers specified herein shall be furnished and installed with left or right hand relief ports to allow for ease of maintenance and air gap fitting as supplied by the Manufacturer. G. The spare parts kit associated with each backflow device shall be securely fastened to the body of said devices with nylon tie straps. H. Plumbing Contractor shall provide a drain line full size from all backflow preventers with relief ports and/or vents to nearest floor drain, increaser drain, case drain, condensate drain or waste receptacle. I. Vacuum breakers specified herein shall be furnished and installed on single faucets located above service sinks/drip sinks in indirect waste pit. J. Plumbing Contractor shall provide a pressure type vacuum breaker on cold water supply to Sales Area mister system and hose reels as specified. 37. INSULATION A. General: 1. All insulation coverings specified herein for piping systems and equipment shall be continuous and with side joints staggered and end joints tightly butted, installed per manufacturers recommendations, in a workmanlike manner, by a pipe covering contractor employing skilled workmen regularly engaged in this type of work. 2. All pipe insulation covering, PVC covers, tape and accessories shall have a composite smoke and fire rating not exceeding that of NFPA 90a (flame ^00%k spread - 25, smoke developed - 50). PLUMBING - 15400-32 3. Cable provided for seismic systems shall be color coded and prestressed. 4. All beam clamps shall be secured with retaining straps for all piping systems requiring seismic restraints. 33. CLEANOUTS A. Provide floor and wall cleanouts as scheduled and shown on the plumbing drawings and as required to satisfy the State Plumbing Code. B. All floor cleanouts shall have cast iron bodies with flush, heavy duty, scoriated, polished nickel bronze tops. C. Accessible cleanouts shall be provided for all sanitary, waste, indirect waste, storm and condensate drainage piping, at the base of all stacks (above slab), all changes in direction, the ends of lines, where leaving the building, and not more than 50 ft. apart in runs of horizontal and vertical pipe. D. Wherever concealed cleanouts for horizontal or vertical soil, waste, and storm drainage piping occur behind finished wall, they shall be extended to the back of the finished wall and be provided with a threaded bronze plug, round stainless steel access cover and screw. The access cover and screw. The access cover shall be sized to permit removal of cleanout plug. E. Where possible, dandy cleanouts or test tee fittings shall be provided at the base of all roof conductors (above finished floor). Wye branch cleanouts fitting shall not be used in lieu thereof. 34. ACCESS AND ACCESS PANELS A. All work by Plumbing Contractor shall be performed so as to provide proper access to equipment and materials, which may need inspection, replacement, repair or service. If proper access cannot be provided confer with Architect as to best method of approach and effect of reduced access which may result. B. Furnish access panels where any traps, valves, specialties, and/or other items specified herein which require access are concealed in floors, walls, furred spaces or above ceilings. C. Ceilings consisting of lay-in or removal spline tiles do not require access panels. Valves above ceiling shall have locations marked with red thumb tacks on finished ceiling. D. Access panel finish shall be coordinated with Architect. 35. TRAPS A. All handsink "P" traps shall be Sanitary-Dash Model #R827-6BD, 1-1/2" x 1-1/4," 17 gauge, polished chrome, tubular brass, swivel sink trap with cleanout, captive swivel brass nut, 6" sweat extension, cast brass nuts, and deep escutcheon or Sanitary-Dash Model #810-613D, 1-1/2" x 1-1/4" polished chrome, cast brass, "New York Regulation" trap with cleanout, 6" sweat extension, cast brass nuts, and deep escutcheon or approved equal. PLUMBING - 15400-31 "Holdrite" or approved equal. Hole sizes drilled through metal studs shall accommodate the proper insulator insert and pipe size. 24. All metal or galvanized steel brackets used for rough-in of water piping shall be copper plated or provided with standard polybutylene insulator inserts manufactured by "Holdrite" or approved equal. 25. Piping at equipment locations shall be supported so as to allow for the removal of the equipment, valves, components and specialties with a minimum of dismantling and without requiring additional support after these items are removed. 26. All suspended horizontal piping shall be suspended from the building structure by approved, continuously threaded, mild steel rods connecting the pipe hangers to beam clamps, angle brackets, lag screws and/or inserts. Rods shall be sized in accordance with the following: Pipe Size Rod Size (dia.) (dia.) 3/4" - 2" 3/8" 2-1/2" - 3-1/2" 1/2" 4" - 5" 5/8" 6" 3/4" 27. Beam clamp retaining straps shall be provided when required by State Code, local codes, Seismic Codes and/or local authorities. 28. The Refrigeration Contractor shall provide corrosion resistant hanger assemblies when supporting 6" PVC refrigeration conduit below grade for site subject to poor soil conditions. 29. The Plumbing Contractor shall remove all wooden supports, concrete blocks, bricks, etc. from beneath all piping joints where allowed by Code prior to backfilling and compacting of soils around piping. 30. The Plumbing Contractor shall provide wood blocking (oak wedges) for support of clevis hangers located below grade prior to backfill of underground piping for sites with poor soil conditions requiring pipe support from slab above. 31. The Plumbing Contractor shall provide supply pipe support assemblies with each water closet and urinal carrier used for securing water supply piping serving each flush valve in lieu of wood blocking. 32. The Plumbing Contractor shall utilize expansion bolts for the securing of all fixture carriers specified herein; powder actuated fasteners, expansion shields and/or inserts shall not be used in lieu thereof. 33. The Plumbing Contractor shall provide hangers, supports and supplemental steel for all piping systems, fixtures, equipment, drains, accessories and components suspended over basement areas. B. Seismic Restraints 1. All pipe hangers and equipment support to be constructed and installed with Zone requirements as outlined in the State Building Code. 2. The Plumbing Contractor shall submit one (1) copy of the shop drawings and calculations detailing seismic hanger restraints to the local building authority, Engineer and Stop & Shop Engineering Department along with a letter of compliance stamped and signed by a registered structural engineer confirming that the piping hangers meet the State seismic Code requirements. PLUMBING - 15400-30 supports (firmly attached to the building structure and to the pipe) or steel riser clamps (install above slab and resting on the floor sleeve). The foot "' of each stack and/or leader shall be firmly supported. 11. Horizontal pipe runs (sanitary, indirect waste, vent, storm, gas) shall be supported from the structure above by steel bank and clevis hangers which provide a vertical adjustment of approximately 1-1/2" after the pipe is in place by means of a suspended steel hood and two (2) locking hex nuts. They shall be attached to the structure by suitable expansion bolts to concrete wall. At steel joist, for pipes over 2," support from two (2)joist by adding supplementary steel between the joist at panel points, along top cord. 12. Where pipes are supported from the side wall, hangers shall be clevis type '(as specified above) with steel angle-iron brackets, bolts and expansion shields. 13. Horizontal runs of water piping (hot, cold and hot water (circulating) shall be supported from the structure above by clevis hangers, split ring hangers, one piece band hangers or by adjustable gang hangers fitted with individual supporting clips. 14. Ceevis hangers, split ring hangers, band hangers and gang hanger supporting clips in contact with copper pipe shall be isolated or finished in copper to match the piping and/or of brass construction. 15. All hangers and supports provide for all piping materials specified herein, shall be in accordance with State Plumbing Code and Local Regulations. 16. Plumbing Contractor shall provide hangers at a maximum distance of 2 ft. from all changes in direction horizontal and vertically on both sides of concentrated loads independent of piping. 17. All hangers and supports shall be spaced at intervals in accordance with State Plumbing Code and Local Regulations. 18. Exposed condensate drainage in refrigerated chest, freezers and rooms shall be supported along walls and ceiling with copper plated, stamped steel, split ring hangers "Carpenter & Paterson" Fig. #66CT and along ceilings with copper plated, malleable iron, split ring or band hangers "Carpenter & Paterson" Fig. #81CT, or Fit #1ACT with galvanized steel rods, washers and nuts. 19. Shop drawings detailing supplementary steel between joist for pipes over 2" and support for exterior gas riser shall be submitted to the Engineer and Stop & Shop Engineering Dept. for approval prior to fabrication. 20. Horizontal runs of filtered water piping to refrigerator case quick disconnectors shall be supported below refrigerated cases with copper plated, malleable iron, split ring or band hangers "Carpenter & Paterson" Fig #1ACT and copper plated hanger plates "Carpenter & Paterson" Fig. #81 CT with galvanized steel rods, washers and nuts and supported inside refrigerated cases with stamped split ring hangers "Carpenter& Paterson" Fig. #66CT. 21. Horizontal runs of hot water piping to hose bibbs atop Frozen Food cases and filtered water piping to misters atop single deck refrigerated Produce cases in Sales Area shall be supported with copper plated, stamped, split ring hangers "Carpenter& Paterson" Fig. #66CT. 22. All pipe hanger rods, locking nuts and screws installed in refrigerator chests, freezer, cases and rooms shall be galvanized steel. .., 23. All copper water piping penetrating through metal studs shall be fitted with a standard polybutylene metal stud insulator inserts manufactured by PLUMBING - 15400-29 2. Storm Drainage (Copper tube) a. Pipe - (Above slab): Type "L" copper tubing (maximum pipe size - 3" b. Fittings - (Above slab): Wrought copper and cast brass drainage fittings, sweat. C. Joints - (Above and below slab) 1. Cast iron soil pipe shall be joined by the following methods and materials in accordance with State Plumbing Codes and Local Regulations. a. Hub and Spigot Pipe - (Above and below slab): Resilient compression gasket or new block lead poured over oakum gasket. 2. Soldered Joints - (Above slab): Approved lead free solder and flux. D. Valves 1. Backwater Valves - (4") Cast Iron Body, bronze swing type check threaded bronze cover. a. Hub and Spigot Ends - Josam #67524 32. HANGERS AND SUPPORT A. General 1. Plumbing Contractor shall support all new piping from building structure by means of approved hangers and supports. Piping shall be supported to maintain required grading and pitching of lines, to prevent vibration and to secure piping in place, and shall be so arranged as to provide for expansion and contraction. 2. No work shall be installed using hangers or supports of other trades. 3. Hangers and supports shall be designed and installed so that no load will be transmitted to equipment connections. 4. Chain, strap, perforated bar or wire hangers will not be acceptable, no hangers or supports shall be attached to steel deck, wood deck or duct work. 5. Drilling of building structural steel for attachment of hangers of supports is not permitted under any circumstances. Welding to building structural steel is permitted only where specified or specifically indicated on the drawings. When special conditions arise, shop drawings and/or other descriptive information detailing proposed methods of written approval by Engineer prior to welding. 6. Supports shall originate or transmit the load to/or near panel points along top cord of trusses, girders or roof joist when hung from such members. 7. Where overhead construction does not permit fastening of hanger rod in required location, provide additional steel required to properly transmit the load to the building structural frame of floor and to meet spacing requirements. Supplementary (support) steel shall be in accordance with AISC specification for Building For Design Fabrication and Erection of Structural Steel For Buildings. 8. Floor stands may be used on piping running close to floor. Threaded rod alone will not be acceptable for support of said piping. 9. Piping buried in ground shall have a firm bearing along its entire length on undisturbed or compacted earth or supported from slab above. 10. All vertical piping throughout the building shall be securely fastened and A"k supported at each floor, ceiling and roof by means of approved steel PLUMBING - 15400-28 total roof areas of 10,000 sq. ft or less. For larger roof areas, a minimum of one (1) roof drain shall be provided for each 10,000 sq. ft of roof area, except the roof area per drain may be increased to 15,000 sq. ft. with a minimum drain diameter of 6". 31. Roof drains serving the main roof directed to a site storm drainage system located to the rear of the building typically are located at the low points of the main roof, approximately 5'-0" away from the rear wall of the facility. Please verify and coordinate all storm drainage system design requirements specified herein for any deviations in site specific architectural, structural or site design with the Architect, the Site Engineer and the Stop & Shop Plumbing Engineer prior to finalizing the design. 32. All storm drainage systems specified herein as extending 10'-0" outside the building shall refer to the outer most point of the building and its appendages (i.e. outer edge of canopies, outer edge of exterior chests, outer edge of enclosed loading docks, outer edge of platforms, ramps, stairs, etc.) 33. Floor drains shall be provided for sidewalk areas below front and/or side canopies with carriage areas and/or grades subject to the accumulation of surface water and/or curbing restricting runoff as specified herein. 34. Floor drains serving front and/or side canopy areas shall be connected to a closed storm drainage system and shall be provided with back water valves as specified herein. 35. Floor access covers shall be provided for the back water valves serving the floor drains situated below front and side canopies as specified herein. 36. Floor cleanouts shall be provided for all storm drains at exterior walls prior to exiting the building. 37. All metal roof drain pans shall be provided by the Plumbing Contractor and installed by the steel erector. All drain pan locations shall be coordinated with the General Contractor, Steel Erector and the Architectural Drawings. 38. Storm drainage from gutters and downspouts from the greenhouse shall not be allowed to discharge onto finished grade in lieu of connecting to a closed storm drainage system 10'-0" outside of building. 39. The Plumbing Contractor shall provide a cast iron receiver (boot) Smith Fig. No. 1785 as a transition piece for connecting an aluminum downspout from the greenhouse. B. Materials: (All materials shall be selected in accordance with State Plumbing Code and Local Regulations). Plastic pipe and fittings shall be provided in lieu of all other piping specified herein under this section when permitted by State Plumbing Codes and Local Regulations. 1. Storm Drainage— (Cast iron soil pipe). a. Pipe - (Above slab): Cast iron soil pipe, service weight (minimum pipe size — 3"). b. Pipe - (Below slab): Cast iron soil pipe, service weight hub and spigot (minimum pipe size—4"). C. Fittings: - (Above slab): Cast iron, service weight, hubless and/or hub and spigot. (Below slab): Cast iron service weight, hub and spigot. d. Coating -(Above and below slab): Pipe and fittings shall have two (2) coats of tar or asphaltum. PLUMBING - 15400-27 drains by Plumbing Contractor. Roofing Contractor shall connect roof membrane to roof drain body with clamping ring (Supplied by Plumbing Contractor) and seal with an approved water proof caulking and trim the membrane back to within 1" of the roof and drain body. 18. Plumbing Contractor shall furnish and install an increaser drain (4" "P" trap with 4" x 8" plain increaser fitting) in sprinkler room located adjacent to sprinkler risers connecting to storm drain system with backwater valve to accommodate test drains from sprinkler alarm valves. Where not practical to connect to storm drainage system, the Plumbing Contractor shall terminate pipe out through side of loading dock or sprinkler room wall draining to grade. 19. Storm drainage conducted from main roof shall be served by a minimum of two (2) rain water leaders. 20. Horizontal runs of storm drainage piping shall be kept as high as possible to roof steel. 21. Overflow drains shall be installed at roof elevations above those set for conventional roof drains, so as to become active and relieve water storage on main roof within safe roof design load limits in the event conventional roof drains become inoperable, in accordance with Factory Mutual Data Sheet 1-54. 22. Storm drainage from canopies and greenhouse shall not be allowed to discharge onto finished grade in lieu of connecting to a closed storm drainage system 10'-0" outside the building. 23. Storm drainage systems serving front canopies shall be collected and run concealed above each canopy ceiling to separate rain water leaders in boxed-out chases situated at the front exterior wall of the building. 24. Rainwater leaders serving front canopies concealed in boxed-out chases •• shall drop vertically to a depth of 4'-6" below grade before running horizontal to prevent freezing of piping located below grade. Footings shall be slotted or notched to accommodate storm drain drops below grade and extending 10'-0" outside the building connecting to a closed storm drainage system. 25. Canopy rainwater leaders concealed in boxed-out chases within the building shall be provided with threaded bronze cleanout plug and stainless steel round access covers and screws situated so as to be accessible from within the building. 26. Storm drainage from aluminum gutters and downspouts (by others) from exterior refrigerated chests located in docking areas shall not be allowed to discharge onto finished grade in lieu of connecting to a closed storm drainage system 10'-0" outside of building. 27. The Plumbing Contractor shall provide cast iron receivers (boots) Smith Fig. 1785 as a transition piece for connecting aluminum downspout from exterior chests to a closed storm drainage system. 28. Each exterior refrigerated chest located in dock areas shall be provided with a minimum of one (1) storm drain connection. 29. Storm drains serving exterior refrigerated chests shall drop vertically to a depth of 4'-6" below grade before running horizontally to prevent freezing of piping below grade. 30. Building storm drainage systems (maximum roof drains area) shall be designed in accordance with Factory Mutual Data Sheet 1-54-Roof Loads for New Construction. At least two (2) roof drains shall be provided for A00,, PLUMBING - 15400-26 31. STORM DRAINAGE SYSTEM A. General 1. Plumbing Contractor shall furnish and install complete storm drainage system alterations and additions in accordance with the Plumbing Construction Drawings and as specified herein. 2. Storm Drainage serving the main roof shall be directed to the site storm drainage systems as indicated on the drawings. 3. Storm drainage serving front canopies and the greenhouse shall be directed to the site storm systems located in the front of the building, where possible. 4. All storm drainage serving the main roofs, front canopies and the greenhouse shall be run concealed in ceilings, soffits, walls, chases, box- outs and/or exterior columns. 5. Main roof, canopy and enclosed dock roof drains shall be located at low points on roof only. 6. A separate storm drainage system with overflow drains shall be provided for main roofs (without scuppers) subject to potential water storage depths exceeding roof design load limits. Overflow drainage system shall be designed in accordance with State Building Code, Plumbing Code, local regulations and/or Factory Mutual Data Sheet 1-54-Roof Loads for New Construction. 7. All storm drainage serving main roof shall be collected and run tight to the joists in rear of the building before dropping down. (Roof conductors shall not occur in any part of the Sales Area). 8. Dandy cleanouts or tee fittings shall be provided at the base of all look rainwater leaders (above finished floor). "Y" branch cleanouts fittings shall not be used in lieu of tee fittings for pipe sizes over 10" to suit building conditions 9. Storm drainage piping shall be run in a neat manner with lines straight and parallel or at right angles to walls or column lines with roof conductors plumb. 10. Where possible, all piping 4 inches and larger, unless otherwise noted, shall pitch 1/8 of an inch per foot within the building. 11. No horizontal or vertical runs of storm drainage piping shall be allowed to pass through and/or over Electrical, Telephone, or Compressor Areas, and shall be routed around these areas as shown on Plumbing Construction Drawings. 12. All roof and canopy drains shall be installed with rough bronze domes (plastic domes shall not be used in lieu thereof). 13. Plumbing Contractor shall furnish and install all roof and canopy drains with drain receivers and deck clamp assemblies. 14. Each canopy shall be provided with a minimum of two (2) canopy drains. 15. Where possible, storm drainage serving over flow drains on the main roof shall be separately directed to the rear of the building and shall discharge 1'-0" above grade through wall and/or connected to a closed site storm drainage system, in accordance with State Codes, Local Regulations or authorities having jurisdiction. 16. Rain water leaders serving main roof shall be located where shown on Stop & Shop Fixture Plan (F-1). Verify exact location of all building rainwater leaders with the Stop & Shop Plumbing Engineer. 17. General Contractor shall provide all materials and work necessary to prepare roofing systems to allow for installation and proper setting of roof PLUMBING - 15400-25 34. The Plumbing Contractor shall provide a 3/4" drain (plastic tubing) form the lobster tank in the Fish Department to the 3" indirect waste drain located below the unit. B. Materials (All materials shall be selected in accordance with State Plumbing Code and Local Regulations) 1. Indirect Waste and Vent (Cast Iron Soil Pipe) a. Pipe (Above Slab): Cast iron soil pipe, service weight (minimum pipe size - 2") (Below Slab): Cast iron soil pipe, service weight (minimum pipe size 3") sanitary and waste, 2" vent). b. Fittings - (Above Slab): Cast iron, service weight, hub and spigot or hubless. (Below Slab): Cast iron, service weight, hub and spigot. C. Coating - (Above & Below Slab): Pipe and fittings shall have two (2) coats of tar or asphaltum. 2. Indirect Waste & Vent (copper tube) a. Pipe - (Above Slab): Type "L" copper tubing (maximum pipe size - 2") b. Fittings - (Above Slab): Wrought copper and cast brass drainage fittings, sweat. 3. Indirect Waste & Vent (Steel Pipe) a. Pipe - (Above Slab): Galvanized steel, standard weight, screwed (minimum pipe Size - 1-1/2") b. Fittings - (Above Slab): Galvanized steel, screwed 4. Indirect Waste (Brass Pipe) . , a. Pipe - (Above Slab): I.P.S. Brass, screwed (minimum pipe size 1- 1/4") b. Fittings - (Above Slab): Recessed pattern brass, screwed. C. Joints 1. (Cast iron soil pipe shall be joined by the following methods and materials in accordance with State Plumbing Code and Local Regulations) a. Hub & Spigot Pipe - (Below Slab): New block lead poured over oakum gasket. b. Hub & Spigot Pipe - (Above & Below Slab): Resilient compression gasket. C. Hubless Pipe - (Above Slab): Approved elastomeric sealing sleeve and stainless steel clamp, clamp screw and housing. d. Screwed joints - (Above Slab): Approved joint compound applied to male threads only. e. Soldered Joints - (Above Slab): shall be made with 95/5 solder (95% tin, 5% antimony) D. Valves 1. Backwater Valves - (6" max pipe size): Cast iron body, bronze swing type check, bolted cover. a. Hub and Spigot Ends -Josam #67400 PLUMBING - 15400-24 Regulations should there be any discrepancies the more stringent AOW requirements shall govern. 20. All vents shall pitch toward the drain they serve. 21. Plumbing Contractor shall not sweat drainage fitting connection to outlet on cooling unit evaporator drain pans located in all refrigerated chests and freezers. 22. Plumbing Contractor shall provide PVC "P" traps and drains for all HVAC rooftop units with drain pans and/or evaporators. All drains shall be terminated 6" above roof. "P" traps shall be omitted where required by manufacturer of HVAC unit and 90-degree elbows shall be used in lieu thereof. 23. Plumbing Contractor shall provide full sized plastic deep seal "P" trap with cleanout plugs for all HVAC rooftop units, unless specified otherwise by the manufacturer and/or so noted on the unit. 24. The Plumbing Contractor shall vent all individual branches or branch mains 15 feet or greater in length serving the indirect waste system. 25. The Plumbing Contractor shall rough the 2" "P" trap with 2" x 3" increaser located within the beverage counter, 1'-6" above the finished floor, 1'-0" in from the edge of the partition wall from the Bakery Work Room side. The Plumbing Contractor shall give special attention to the installation of a continuous waste and vent with wall cleanout serving the 2" "P" trap located within the Beverage Counter and being careful not to double trap below grade. 26. All exposed condensate drains serving refrigerated chests and freezers specified herein terminating directly above each 3" condensate drain shall be mitered at a 45-degree angle. 27. The Plumbing Contractor shall provide chrome plated 3/8" Type "K" annealed copper tubing for exposed sections of discharge piping from condensate pumps serving cooling units in cooled rooms and/or air conditioning units as specified herein. Plastic tubing and barbed fittings shall not be permitted in lieu thereof. 28. The indirect waste main serving the refrigerated island produce cases shall be located so as to run (below slab) directly on center below each island produce case. 29. The Plumbing Contractor shall provide a 3/4" condensate drain from each refrigerated island/counter unit in the Cheese, Juice, Deli and Prep Foods Departments to each 3" cast iron indirect waste drain located in the floor below the unit or adjacent refrigerated case. 30. The Plumbing Contractor shall provide a 3/4" condensate drain from the Dunkin Donuts ice machine bin to the floor sink located directly below the unit. 31. The Plumbing Contractor shall provide a 1/2" condensate drain from the refrigerated counter unit located in Dunkin Donuts to the floor sink directly below the unit. 32. The Plumbing Contractor shall provide 1/2" drain from the produce case mister discharging to and including an 1-1/2" stand pipe terminated at the top of the refrigerated case and connecting to the case condensate drainage below. 33. The Plumbing Contractor shall run 3/4" condensate drain from the Bakery ovens, Proof Box, Beverage Dispenser and ice case maker to a 3" indirect waste drain and/or floor sink, as specified herein. PLUMBING - 15400-23 2. The Plumbing Contractor shall be responsible for providing condensate drainage from cooling units (evaporator drain pans) in all refrigerated cases, chests, freezers, rooms and equipment to all drain receivers specified herein. 3. Indirect waste system shall be installed in a neat manner with lines straight and parallel or at right angles to walls or column lines, with risers plumb, run piping so as not to interfere with other lines. 4. All drainage connections to case and condensate drains (hub drains) shall be made (open or closed) in accordance with State Plumbing Code and Local Regulations. 5. Special attention shall be given to the pitch and invert elevations of indirect waste piping to drip sinks (located in the indirect waste pit) and from drip sinks to the building drain. 6. Plumbing Contractor shall seal all chest penetrations with an approved white silicon caulking filling the entire void surrounding pipes and finished flush with chest construction. 7. Plastic pipe shall not be used, except inside Refrigerated Sales and Display Cases supplied by Stop & Shop with plastic "P" traps or galvanized steel running traps and where approved by State Codes, Local Codes, Regulations and Local Authorities. 8. For standard details of drainage piping for equipment and drains specified herein see Stop & shop "Standard Refrigeration and Plumbing Details Drawing for Chests & Cases" (R-1). 9. Indirect floor drains shall be provided in all refrigerated chests and food processing areas as required by State Codes, Local Codes, Regulations and Local Authorities. 10. All exposed condensate drainage traps shall be provided with cleanout plugs. 11. Under no circumstances are pipes of any type to be run inside chests and/or chest partitions unless specified otherwise herein. 12. Plumbing Contractor shall substitute short sweep fittings in place of 1/4 bends where utilized in indirect waste drainage system (below slab). 13. Plumbing Contractor shall furnish and install wye fittings with 45 degree elbows when making piping transitions from horizontal to vertical (in lieu of tee's crosses and 90 degree elbows for all condensate drainage inside chests, freezers and above finished ceilings. 14. Plumbing Contractor shall furnish and install cleanouts with plugs at all changes in directions for all condensate drainage inside refrigerated chests, freezers and above finished ceilings. 15. Plumbing Contractor shall refer to the Stop & Shop "Refrigeration Sleeve Plan" (R-1) for exact location of condensate and case drains. Each drain shall be installed to within a tolerance of 1" of dimensions noted on Refrigeration Sleeve Plan (R-1). 16. All 3" cast iron case drains located below refrigerated cases in Sales Area shall be cut or snapped level 1" above finished floor. 17. All 3" cast iron condensate drains located inside refrigerated chests shall be cut or snapped level 1" above finished floor. 18. Furnish and install unions on condensate drainage piping to cooling units inside all refrigerated chests and freezers as specified herein, in accordance with Stop & Shop "Standard Refrigeration and Plumbing Details Drawing for Chests & cases" (R-4). 19. Indirect waste system shall be drained and vented so as to be in agreement with State Codes, Local Codes, Authorities, Rules and PLUMBING - 15400-22 61. The Plumbing Contractor shall adjust all mixing valves associated with automatic flush valves and faucets. 62. All hand sinks provided with automatic gooseneck faucets shall be Brasscraft model # SCS 400A, brass construction with polished chrome finish, copper sweat inlet, 5" extension tube, loose key angle valve with 3/8" O.C. riser and bell escutcheon. 63. The Plumbing Contractor shall furnish and install flow control valves and flow balancing valves, as specified herein and/or shown on plumbing drawings. B. Materials (All materials shall be selected in accordance with State Plumbing Code and Local Regulations) 1. Water Piping (Copper Tube) a. Pipe - (Above Slab): Type "L" copper tubing, hard drawn hard temper: (Below Slab) Type "K" copper tubing, annealed. b. Fitting - (Above Slab & Below Slab): Wrought Copper and Cast Brass fittings, sweat. C. Joints - (Above Slab): Sweat Joint 95/5 solder (lead-free) - (Below slab): No joints allowed. 2. Valves a. Gate Valves - 12" and smaller: Bronze body, solid wedge, inside screw, non rising stem, 125 psi working pressure. b. Soldered Ends - Jenkins fig. 1210 or approved equal. C. Threaded Ends - Jenkins Fig. 370 or approved equal. 3. Globe Valves - (2-1/2" and smaller): bronze body, renewable composition disc, 150 psi working pressure. 4. Ball Valves - (2-1/2" and Smaller): bronze chrome plated ball, steel lever handle with vinyl grip and hole penetration for valve tag, reinforced teflon seats and seals, 400 psi working pressure. a. Soldered ends-Apollo 70-200 series or approved equal. b. Threaded ends -Apollo 70-100 series or approved equal. 5. Check Valves - 2-1/2" and smaller): Bronze body, bronze disc, swing type, 150 psi working pressure. a. Soldered ends - Jenkins Fig. 1222 or approved equal. b. Threaded ends - Jenkins Fig. 92-a or approved equal. 6. Balancing Valves - (2" and smaller): Bronze body, bronze chrome plated ball, steel tee handle reinforced teflon seats and seals, 2-1/2" extended stem (for insulated pipe only), balanced stops, 400 psi working pressure. a. Soldered ends -Apollo 70-200 series or approved equal. b. Threaded ends -Apollo 70-100 series or approved equal. 30. INDIRECT WASTE SYSTEM A. General 1. The Plumbing Contractor shall furnish and install complete alterations and additions to the existing indirect waste drainage system (indirect waste and vent piping) from the following equipment connections and drains as specified herein, back to drip sinks located in indirect waste pit, in accordance with Stop & shop "Refrigeration Sleeve Plan" (R-1), Stop & k Shop Refrigeration and Systems Plan" (R-3), Stop & Shop "Standard Refrigeration and Plumbing Detail Drawings for Chest and Cases" (R-1) and Plumbing Construction Drawings. PLUMBING - 15400-21 44. Plumbing Contractor shall furnish and install a cold water supply out to mister system panel atop refrigerated single deck produce case including ball valve shut off with pressure reducing valve and pressure type vacuum breaker. 45. All water piping below slab to all fixtures, refrigerated cases and equipment specified herein shall be insulated and run with unbroken lengths. 46. The Plumbing Contractor shall mount all faucets securely to the work sink backsplashes with 90 degree flanged sink ells. 47. The Plumbing Contractor shall provide spring loaded check valves in lieu of swing type check valves when installed in-line on vertical piping, as specified herein. 48. The Plumbing Contractor shall provide a 1/2" cold water supply to each eye wash station located in Receiving Docks, Grocery Storage and Janitor's Rooms areas. 49. The Plumbing Contractor shall provide a ball valve with a latch lock type handle on the cold water supply serving each eye wash station specified herein. 50. The Plumbing Contractor shall provide 3/8" flexible chrome supplies for all handsinks extending from each double pedal foot valve to each goose neck spout. No copper pipe or tubing sprayed chrome or silver shall be used in lieu thereof. 51. The Plumbing Contractor shall utilize only lead free solder and flux when sweating copper water piping specified herein. 52. The Plumbing Contractor shall rough a 1/2" cold water supply located within the beverage counter 1'-6" above the finished floor, 1'-9" in from the edge of the partition wall from the Bakery Workroom side with three , (3) 1/2" ball valves spaced 6" apart, rolled up vertically against the partition side of the cabinet, terminated with 1/2" copper x 3/8" female adapters to accept beverage counter equipment connections. 53. Flush valves for all water closets and urinals specified herein shall be roughed with the cold water supply situated to the right-hand side of said fixture (with flush valve lever to the left) in accordance with proper mounting heights, unless specified otherwise herein. 54. The Plumbing Contractor shall give special attention to see that flush valves serving handicapped water closets specified herein are installed with the flush valve lever extending toward the wide side of the stall. 55. The Plumbing Contractor shall provide a 1/2" cold water supply and ball valve with final connections to the vacuum bottle return system. 56. The Plumbing Contractor shall provide a cold water supply to the Dunkin Donuts ice machine and Beverage counter. 57. The Plumbing Contractor shall furnish and install all electronic control modules associated with automatic flush valves and faucets serving plumbing fixtures specified herein. 58. The Plumbing Contractor shall adjust all electronic infrared sensors associated with automatic flush valves and faucets serving plumbing fixtures specified herein. 59. The Plumbing Contractor shall furnish and install batteries for all automatic/electronic flush valves and faucets serving plumbing fixtures specified herein. 60. The Plumbing Contractor shall furnish and install mixing valves for all plumbing fixtures with automatic/electronic faucets specified herein. PLUMBING - 15400-20 26. All lavatories, handsinks, and worksinks shall be furnished and installed with aerator flow rates as required by State Building Code, Plumbing Code, Local Regulations and/or Authorities. 27. Plumbing Contractor shall furnish and install hot (120 degrees F) water supply to hose reels (supplied by Stop & Shop) located at ceiling in the Bakery, Dairy Chest and Meat Cutting Room with ball valves and backflow preventers. 28. The Plumbing Contractor shall install a ceiling mounted hose reel (supplied by Stop & Shop) in the Meat Room adjacent to the door (on the hinged side) leading directly into the Sales Area. 29. The Plumbing Contractor shall install a ceiling mounted hose reel (supplied by Stop & Shop) located immediately inside the Dairy chest adjacent to the door toward the chest wall on the Sales Area side. 30. The Plumbing Contractor shall install a hose reel (supplied by Stop & Shop) concealed above the Bakery ceiling with the roller guides mounted flush with the ceiling tile directly above the Bakery managers desk located so as the hose, when retracted, cannot be seen from the Sales Area. 31. All hot water hose bibbs specified herein shall be supplied with 120 degrees F water only. 32. The Plumbing Contractor shall furnish and install a hot water supply (120 degrees F)with ball valve to dishwasher in Bakery area. 33. All pipe joints shall be made above slab, only unbroken lengths of water piping shall be run below slab. 34. Water mains running parallel with rear mezzanine shall be run through perpendicular roof joists and near rear mezzanine above Sales Area ceiling. 35. The Plumbing Contractor shall give special attention to the roughing of all hose bibbs allowing for a hose bibb cast with a female connection resulting in the bibb flange mounting tight to the finished wall. 36. Provide shock absorbers on hot water supply (120 degrees F) to Bakery dishwasher. Shock absorber shall be located V-0" above finish ceiling directly above dishwasher. 37. The Plumbing Contractor shall provide pressure type vacuum breakers on all hose reels specified herein as required by State Codes, Local Codes and Authorities. 38. Plumbing Contractor shall refer to Stop & Shop "Self Service Beverage Counter" plan for details of cold water piping layout and drains required for beverage counter equipment specified herein. Equipment vendor shall make all hole penetrations through counter top and final connections (water, drains, process piping) to and from all beverage counter equipment specified herein. 39. Pressure reducing valves shall be installed and/or furnished (as specified herein) on hot water supplies to Bakery dishwasher. 40. All lavatory supplies shall be Brass Craft, Model #SCS-400A, brass construction with polished chrome finish, copper sweat inlet 5" extension tube, loose key angle valve with 3/8" o.d. x 12" riser and bell escutcheon. 41. Flow controls shall be provided where required by State Codes, Local Codes, and Local Authorities. 42. All lavatories shall be provided with aerators with flow rates in accordance with State Codes, Local Codes and Local Authorities. 43, Plumbing Contractor shall provide pressure gauges down stream of all pressure reducing valves. PLUMBING - 15400-19 11. The Plumbing Contractor shall provide one (1) pair hose bibbs (hot and cold water) with vacuum breakers roughed in wall below the drain board of each work sink in the following areas: Bakery and Deli. All hose bibbs shall be mounted 7" apart, on center below drainboard and 16" above finished floor. 12. Plumbing Contractor shall install cold water hose bibb on wall in Florist Area as shown on Stop & Shop "Fixture Plan" (F-1) and Plumbing Construction Drawings, (1'-0") above finished floor, Stop & Shop shall provide Plumbing Contractor with a quick disconnect fitting in place of a hose bibb connection. 13. Plumbing Contractor shall furnish and install pressure reducing valves for all equipment specified herein, requiring operation pressures below building pressure. 14. Water supply piping serving the Deli, Bazaar, Florist Areas, etc., shall be racked on the wall above Deli Chest, Cheese Chest, and Florist chest running approximately 13'-0" above finished floor. 15. All piping shall be concealed in chases, partitions and above ceiling where possible. 16. Horizontal or vertical runs of piping shall not be allowed to pass over and/or through Electric, telephone, Elevator, Machinery or Equipment rooms. 17. Ball valves shall be substituted in lieu of gate and globe valves where State Plumbing Code and Local Regulations allow unless specified otherwise herein. 18. Where possible water mains shall be routed around Compressor and Electrical Room Areas. 19. No water piping shall be run in outside walls where subject to freezing •., conditions. Plumbing Contractor shall refer to Plumbing Construction Drawings, Architect Drawings and Stop & Shop "Fixture Plan" (F-1) and notify Engineer should and additional chase or pipe space be required. 20. Plumbing Contractor shall furnish and install one (1) set of bronze angle stop valves (Nibco Fig. No. 777) on hot and cold water supplies roughed in wall, centered below compartments, for all work sinks specified herein. 21. Plumbing Contractor shall furnish and install a wall-mounted hose reel with exposed ball valve shutoff and cold water supply at each compactor location approximately 7'-0" above finished floor (bottom of hose reel mounting plate equal in elevation to top of compactor door frames and, where possible, mounted to opposite side of door swing. 22. All plumbing fixtures along exterior walls shall be provided with pipe chases to protect water supplies from freezing. 23. Plumbing Contractor shall furnish and install backflow preventers and vacuum breakers where required by State Plumbing Code and Local Regulations at his own expense, unless specified otherwise herein. 24. Plumbing Contractor shall provide a hot water supply out to and running atop the refrigerated frozen food case line in Sales Area with three (3) sets of hot water hose bibbs and vacuum breakers located opposite each other at the mid point and each end of the frozen food case line. 25. Hot water hose bibbs located atop the refrigerated frozen foods and produce case lines shall be recessed 18"-20" back from the front edge of the refrigerated case and rotated 90 degrees about its axis so as to maintain a low profile and be inconspicuous from the aisle below. ,.. PLUMBING - 15400-18 29. DOMESTIC WATER SYSTEM A. General 1. The Plumbing Contractor shall furnish and install complete alterations and additions to the existing hot and cold water system (supply and recirculating), including all roughing and final connections to all new plumbing fixtures, accessories, specialties, components and equipment in accordance with Plumbing Construction Drawings and as specified herein. 2. Provide a stop valve on each water supply directly under and/or in the same room as each plumbing fixture, specialty and/or accessory unless specified otherwise herein. 3. All hot and cold water branch supplies shall have ball valves installed on each branch line off main where possible. Ball valves shall be located 1'- 0" above fixture or fixture group, specialties, components and/or equipment unless specified otherwise herein. 4. Install piping in a neat manner with lines straight and parallel or at right angles to walls or column lines and with risers plumb, run piping so as to avoid passing through ductwork or directly under electric light outlets, and/or interfering with other lines. All work shall be accomplished using the best methods and procedures of recognized pipe fabrication in a good and workmanlike manner in accordance with the State Plumbing Code and Local Regulations. 5. All water piping located in the building shall be pitched sufficiently so that it will drain and shall have drain cocks at low points for complete drainage of system. 6. Allowances shall be made for expansion and contraction of pipe branch connections taken from mains. Risers shall be made with swing joints and offsets to avoid undue strain on fittings or short pipe lengths. Straight horizontal runs of pipe over 50 ft. in length shall be provided with expansion loops. Expansion fittings shall not be provided in lieu thereof. 7. Provide shock absorbers on all hot and cold water branch lines serving any individual fixture, fixture group and miscellaneous equipment specified herein sized and installed in accordance with Plumbing and Drainage Institute Standard "PDI-WH201" and manufacturers recommendations. Where possible shock absorbers shall be located 1'- 0" above finished ceiling directly above fixture, fixture group, specialties, components and/or equipment unless specified otherwise herein. 8. The Plumbing Contractor shall provide one (1) cold water hose bibb with vacuum breaker below the lavatory fixture located in the Pharmacy Toilet mounted 12" above finished floor for wash down purposes. 9. The Plumbing Contractor shall provide one (1) pair of hose bibbs (hot and cold water) with vacuum breakers, located directly below the hand sink compartment of the Bazaar Hand Sink/Refrigerated Island Cheese case. The hose bibbs shall be mounted 7" apart and 1'-4" above the finished floor and positioned so as to be accessible and not obstructed by the waste and water supply piping below the sink compartments. 10. All wall mounted hose bibbs specified herein shall be roughed in walls with 90-degree drop elbows, C x F, Nibco #707-3-5 fitting and secured to a 2" x 6" wood blocking so as to accommodate a threaded pipe nipple necessary for joining to the hose bibb with female threads and flanged body tightly against the wall. PLUMBING - 15400-17 55. All grease traps specified herein shall be vented immediately downstream of each trap, no vents shall be permitted upstream located between the grease trap and the fixture(s) served. , 56. All work sinks shall be provided with air gaps on waste piping with 2" x 4" increaser fittings directly below each twist lever outlet of each work sink compartment where required by State Codes, local codes and/or authorities having jurisdiction in lieu of direct connections to the grease waste system as specified herein. B. Materials (All materials shall be selected in accordance with State Plumbing Code and Local Regulations). 1. Sanitary, Waste and Vent (Cast Iron Soil Pipe) a. Pipe (Above Slab): Cast iron soil pipe, service weight (Minimum Pipe size-2"); (Below Slab): Cast iron soil pipe, service weight; minimum pipe size 3" for sanitary and waste, and 2 forwent. b. Fittings - (Above Slab): Cast iron, service weight, hub and spigot or hubless. (Below Slab): Cast iron, service weight, hub and spigot. C. Coating - (Above & Below Slab): Pipe and fittings shall have two (2) coats of tar or asphaltum. 2. Sanitary, Waste & Vent (copper tube) a. Pipe - (Above Slab): Type "L" copper tubing (maximum pipe size 2"). b. Fittings - (Above Slab): Wrought Copper and Cast Brass drainage fittings, sweat. 3. Sanitary, Waste &Vent (Steel Pipe) " a. Pipe - (Above Slab): Galvanized steel, standard weight, screwed (minimum pipe size 1-1/2") b. Fittings - (Above Slab): Galvanized steel, screwed 4. Sanitary & Waste (Brass Pipe) a. Pipe - (Above Slab): I.P.S. Brass, screwed (minimum pipe size 1- 1/4"). b. Fittings - (Above Slab): Recessed pattern brass, screwed. C. Joints 1. (Cast Iron soil pipe shall be joined by the following methods and materials in accordance with State Plumbing Code and Local Regulations) a. Hub & Spigot Pipe - (Below Slab): New block lead poured over oakum gasket. b. Hub & Spigot Pipe - (Above & Below Slab): Resilient compression gasket. C. Hubless Pipe - (above Slab): Approved elastomeric sealing sleeve and stainless steel clamp, clamp screw and housing. d. Screwed Joints - (Above Slab): Approved joint compound applied to male threads only. e. Soldered Joints - (Above Slab): Shall be made with 95/5 solder (95% tin, 5% antimony) D. Valves 1. Backwater Valves - (6" max pipe size) - Cast iron body, bronze swing type check, bolted cover. a. Hub and Spigot Ends - Josam #67400 PLUMBING - 15400-16 38. Floor cleanouts shall be provided on inlet side of all grease interceptors. 39. All plumbing fixtures, drains, equipment, etc. shall be drained and vented so as to be in agreement with State Codes, Local Codes, Regulations and authorities. Should there be any discrepancies, the more stringent requirements shall govern. 40. All lavatory and hand sink "P" traps shall be Sanitary-Dash model #R827-6BD, 1-1/2" x 1-1/4," 17 gauge, polished chrome, tubular brass, swivel sink trap with cleanout, captive swivel brass nut, 6" sweat extension, cast brass nuts, and deep escutcheon of Sanitary- Dash Model #810-613D, 1-1/2" x 1-1/4" polished chrome, cast brass, "New York Regulation" trap with cleanout, 6" sweat extension, cast brass nuts, and deep escutcheon or approved equal. 41. Plumbing contractor shall not provide floor access covers in lieu of floor cleanouts specified herein. 42. Plumbing Contractor shall provide push in stainless steel hole covers in lieu of center adapter plate regularly supplied with stainless steel hand sinks specified herein. 43. Plumbing Contractors shall provide concrete pads below all grease interceptors specified herein. 44. Plumbing Contractor shall provide clear silicone sealant bead around all plumbing fixtures specified herein, in contact with finished wall and/or floor surfaces. 45. All floor drains, trench drains and floor sinks shall be provided with sediment baskets. 46. All floor drains and floor sinks shall be provided with polished bronze frames and grates unless specified otherwise herein. 47. Plumbing Contractor shall seal all penetrations through mezzanines and raised floors in association with work under this Section. 48. Plumbing Contractor shall fasten all stainless steel work sink and hand sink back splashes and/or arms securely to finished wall with 1" stainless steel phillips head screws. 49. The Plumbing Contractor shall adjust all grease traps with integral cleanouts flush with the finished floor elevation prior to slab pour. 50. Floor outlet water closets specified herein shall be sealed to the floor with a white silicone caulking above the base of the fixture. 51. The Plumbing Contractor shall provide air gaps on waste piping with 2" x 4" increaser fittings directly below each twist lever drain outlet of the three-compartment produce work sink compartment. 52. The Plumbing Contractor shall give special attention to the installation of all Bakery floor drains, trench drains, floor sinks, floor cleanouts and grease traps (including their integral cleanouts) to insure they are set flush with the finished floor within the Bakery Area. 53. The Plumbing Contractor shall open, inspect and clean out all grease interceptors removing all packing slips, shipping slips, instructions and/or flow controls, etc. prior to installation. Upon final installation, the Plumbing Contractor shall then reopen and inspect each grease interceptor and reset all interior baffles and/or components, etc. dislodged during installation as required. 54. All floor drains, trench drains, floor sinks, etc. shall be provided with resilient gaskets and/or caulked with lead and oakum prior to slab pours. No drains shall be installed ungasketed and/or uncaulked during slab pours. PLUMBING - 15400-15 14. All exposed copper waste and supply piping below work sinks shall be cleaned and spray painted with a metallic sliver paint finish. 15. All fixture mounting heights shall be in conformance with State Codes, Local Regulations and Authorities governing such work. 16. Plumbing Contractor shall furnish and install fixture carriers to suit building conditions and/or as specified herein. 17. Furnish and install floors drains (Sanitary, Grease and Indirect Waste) as located per Stop & Shop "Fixture Plan" (F-1), Architectural and Plumbing Construction Drawings, and as specified herein. 18. All floor drains shall be set at elevations designated on Stop & Shop "Fixture Plan" (F-1). 19. All floor drains shall be furnished with a cast iron body 3" pipe size outlet, nickel bronze (Nikoloy) top, and sediment bucket unless otherwise specified herein. 20. Floor drain located in Floral Preservative Dispensing Panel Location shall be provided with a 1/2" tapping in body for use with trap seal primer seal. 21. All exposed "P"traps shall be provided with a clean out plug. 22. Furnish and install grease interceptor with 2" flow control for work sink in Bakery and Deli Areas, as specified herein. 23. All grease interceptors shall be installed flush with finished floor, located in front of work sink drainboard to allow for greater accessibility and maintenance. 24. All Grease traps shall be furnished with extended rims. 25. Cover plates shall be provided for grease interceptors with handles. 26. All work sink waste and "P" traps shall be collected directly below sink compartments (not under or behind sink drain board). , 27. All exposed waste from work sink outlets shall be 2" copper pipe as specified herein. 28. Roughing cuts for all work sinks shall be supplied to Plumbing Contractor by Stop & Shop prior to underground work performed under this section. 29. All lavatories and hand sinks shall have waste and traps installed perpendicular to back of fixture and on center with fixture outlet. 30. All vents shall be concealed in walls, partitions, chases, above ceilings, etc. throughout entire store including storage areas (both finished and unfinished areas). 31. All floor drains shall be set to proper elevation, caulked and secured in place with concrete around drain body prior to pour. 32. All floor cleanouts shall be installed as specified herein for floor drains although floor cleanouts with adjustable housing may be sleeved prior to pour thus adjusted and grouted thereafter. 33. Plumbing Contractor shall note work sink compartment number and drain board side indicated on Stop & Shop "Fixture plan" (F-1) and modify roughing cuts supplied to Stop & Shop and Plumbing Construction Drawings to suit. 34. All floor drains with adjustable strainer may be sleeved prior to pour thus adjusted and grouted thereafter. 35. All rectangular floor drains shall be orientated opposite that of the total area for which they serve, with hinged side located typically throughout building. 36. Sanitary System shall be vented as required by Local Plumbing Inspector. 37. All vents shall pitch toward the drain they serve. PLUMBING - 15400-14 of the systems specified herein and all apparatus pertaining thereto including furnishing maintenance manuals on all associated equipment. 28. SANITARY AND GREASE WASTE SYSTEMS A. General 1. The Plumbing Contractor shall furnish and install complete alterations and additions to the existing sanitary drainage system (Sanitary waste, Grease waste and vent piping) from and including all new plumbing fixtures, drains, equipment and accessories in accordance with Plumbing Construction Drawings and as specified herein. 2. The building sanitary and grease waste systems shall be installed in a neat manner with lines straight and parallel or at right angles to walls or column lines, with risers plumb and run piping so as not to interfere with other lines. 3. All piping shall be run concealed where possible. 4. All cast iron pipe and fittings shall be factory coated, standard weight, American manufactured and free from defects. 5. All piping within building, sized 4" and larger, shall pitch 1/8 of an inch per foot minimum unless otherwise noted. 6. Plumbing Contractor shall furnish and install all plumbing fixtures, floor drains, accessories, specialties and components as located per Stop & Shop "Fixture Plan" (F-1), Architectural and Plumbing Construction Drawings, and as specified herein. 7. All exposed piping and trim to plumbing fixtures in finished areas shall be polished chrome plated over brass construction (faucets drains, supplies, fittings, valves, traps, escutcheons and any other metal parts) unless specified otherwise herein. 8. Exact location of all plumbing fixtures, floor drains and trench drains shall be scaled off the Stop & Shop Fixture Plan (F-1), unless otherwise noted on the Stop & Shop Refrigeration Sleeve Plan (R-1), the architectural drawings, and/or specified herein. The Plumbing Contractor shall not scale said fixtures and drains off the plumbing construction drawings as they are diagrammatic. 9. All connections to plumbing fixtures, floor drains, trench drains, floor sinks, grease interceptors, etc. shall be sized as specified herein and indicated on drawing schedules. 10. All stainless steel compartment work sink and hand sinks (supplied by Stop & Shop) as specified herein shall be uncrated, assembled, and set into place by the Plumbing Contractor. 11. All stainless steel compartment work sinks specified herein shall be secured by the Plumbing Contractor to the finished wall along the top edge of the work sink backsplash with #10 or #12, 1-1/2" Phillips flathead stainless steel wood screws and #10 or #12 stainless steel finish washers spaced 12" apart. 12. The Plumbing Contractor shall coordinate the exact heights, lengths and location of 2" x 6" wood blocking to be furnished and installed by the Carpentry Contractor necessary to properly fasten all worksinks, handsinks, electric water coolers and eye wash stations specified herein securely to the wall. AOW 13. Fixture carriers shall be provided for all vitreous china water closet, urinals, lavatories, and hand sinks specified herein. PLUMBING - 15400-13 prior to signing of the Contract. If such action is not taken, the various Trades shall furnish such items as part of their work for complete and operable systems and equipment, as determined by the Architect. H. Where contract documents are in conflict and where sizes of the same item run are shown to be different between plans, specifications and sections or details, the most stringent requirement will be included in the Contract. Systems and equipment called for in the specification and/or shown on the drawings shall be provided under the Contract of each trade as if it was required by both the drawings and specifications. However, prior to ordering or installation of any portion of work which appears to be in conflict, such work shall be brought to the Architect's attention for direction as to what is to be provided. 26. SHOP DRAWINGS AND EQUIPMENT SUBMITTALS A. The Plumbing Contractor shall submit to Stop & Shop for approval, before placing orders for material, six (6) complete bound sets of equipment submittals listing corresponding mark and pertinent data, highlighted and checked for the following fixtures and equipment included under this Section denoting name of manufacturer, Model #, composition, finish, grade, size, capacity, etc: 1. Plumbing Fixtures, Carriers and Trim. 2. Floor Drains, Floor Sinks and Roof Drains. 3. Grease Interceptors and Flow Controls. 4. Floor and Wall Cleanouts. 5. Hose Bibbs and Hose Reels. 6. Shock Absorbers and Trap Primer Valves. 7. Backflow Preventers, Vacuum Breakers and Air Gap Fittings. 8. Water Filters (as required). 9. All Ball Valves, Gas Valves, Check Valves, etc. specified herein. 10. All pipe and fittings specified herein (sanitary, grease waste, indirect waste, hot and cold water, filtered water, nutrient feed/non-potable water and gas. 11. All hangers, rods, clamps and/or pipe insulation shields specified herein (sanitary, grease waste, indirect waste, hot and cold water, filtered water, nutrient feed/non-potable water and gas. 12. Seismic restraints (as required). 13. All pipe insulation, PVC covers, tape, metal and/or rewettable cloth coverings, mastic coatings (hot water, cold water, filtered water (above and below slab). 14. Pressure reducing valves. 15. Escutcheons. 16. Flexible gas connections and restraining cables. B. Upon completion of the work of this Section, and as a condition of its acceptance, deliver to the Architect three copies of operation and maintenance manuals. C. Upon completion of water line sterilization, deliver to the Architect two copies of an acceptable "Certificate of Performance" for that activity. 27. OPERATING INSTRUCTIONS A. At the completion of the work, the Plumbing Contractor shall instruct such person or persons as the Owner may designate regarding the care and use PLUMBING - 15400-12 and he shall not encumber the premises with his materials. The Plumbing Contractor will be held responsible for repairs, patching, or cleaning arising from any unauthorized use of the premises by him. B. Not withstanding any approvals or instructions which must be obtained by the Plumbing Contractor from the Architect in connection with use of premises, the responsibility for the safe working conditions at the site shall remain that of the Contractor. The Engineer, Architect or Owner shall not be deemed to have any responsibility or liability in connection therewith. C. All building security and directives shall apply as set forth by the Owner. 25. COORDINATION OF WORK A. The Plumbing Contractor shall compare his drawings and specifications with those of other trades and report any discrepancies between them to the Architect and General Contractor and obtain from the Architect written instructions to make the necessary changes in any of the affected work. All work shall be installed in cooperation with other Trades installing interrelated work. Before installation, all Trades shall make proper provisions to avoid interference in a manner approved by the Architect. All changes required in the Plumbing and/or work of other Trades caused by the Plumbing Contractor's neglect, shall be made at his expense, to the Architect's and/or Engineer's satisfaction. B. Locations of piping and equipment shall be adjusted to accommodate the work with interference anticipated and encountered. The Plumbing Contractor shall determine the exact routing and location of his systems prior to fabrication or installation. C. Lines which pitch shall have the right of way over those which do not pitch. For - example, plumbing drains shall normally have the right of way. Lines whose elevations cannot be changed shall have the right of way over lines whose elevations can be changed. D. Offsets and changes of direction in all piping systems shall be made as required to maintain proper headroom and pitch of sloping lines whether or not indicated on the drawings. The Plumbing Contractor shall provide elbows, boxes, etc., as required for his work to allow offsets and changes to suit job conditions. E. All work shall be installed in a way to permit removal (without damage to other parts) of all other system components provided under this Contract requiring periodic replacement or maintenance. All piping shall be arranged in a manner to clear the openings of swinging overhead access doors as well as ceiling tiles. F. The Contract Drawings are diagrammatic only intending to show general runs and locations of piping and equipment, and not necessarily showing all required offsets, details and accessories and equipment to be connected. All work shall be accurately laid out with other Trades to avoid conflicts and to obtain a neat and workmanlike installation which will afford maximum accessibility for operation, maintenance and headroom. G. Where discrepancies exist in the Scope of Work as to what Trade provides items such as starters, controls, etc., such conflicts shall be reported to the Architect PLUMBING - 15400-11 B. Wherever the terms "shown on drawings" are used in the specifications, they shall mean "noted," "indicated," "scheduled," "detailed" or any other diagrammatic or written reference made on the drawings. C. Wherever the term "provide" is used in the specifications it shall mean "furnish" and "install," "connect," "apply," "erect," "construct" or similar terms, unless otherwise indicated in the specifications. D. Wherever the term "material" is used in the specifications it will mean any "product," "equipment," "device," "assembly" or "item" required under the Contract, as indicated by trade or brand name, manufacturer's name, standard specification reference or other description. E. The terms "approved" or "approval" shall mean the written approval of the Architect and Engineer. F. The terms "specification" shall mean all information contained in the bound or unbound volume, including all "Contract Documents" defined therein. G. The terms "directed," "required," "permitted," "ordered," "designated," "prescribed" and similar words shall mean the direction, requirement, permission, order, designation, or prescription of the Engineer; the terms "approved," "acceptable," "satisfactory" and similar words shall mean approved by, acceptable or satisfactory to the Engineer; and, the terms "necessary," of responsible, "proper," correct, and similar words shall mean necessary, reasonable, proper or correct in the judgment of the Engineer. H. "Piping" includes, in addition to pipes, all fittings, hangers and other accessories relative to such piping. I. "Concealed" means hidden from sight in chases, furred spaces, shafts, hung ceilings, embedded in construction or in crawl spaces. J. "Exposed" means not installed underground or concealed as defined above. K. "General Contractor" and "The Contractor" shall refer to the Contractor responsible for all work of this project, as defined under Supplementary Conditions. L. "Plumbing Contractor" shall refer to the Contractor responsible for furnishing and installation of all work indicated on the Plumbing Contract Drawings and the Plumbing Specifications. M. The Plumbing Contractor shall be a "Subcontractor" as designated by the General Conditions. N. Reference to "his" is not intended to mean gender but in fact refers to the contractor in this section or specific referenced sections. 24. USE OF PREMISES A. The Plumbing Contractor shall confine all apparatus, storage of materials and construction to the limits indicated on the drawings and directed by the Architect PLUMBING - 15400-10 Each section shall be clearly divided from the other sections. A sub index for each section shall also be provided. D. The instructions shall contain information deemed necessary by the Architect and include but not limited to the following: 1. Introduction: a. Explanation of Manual and its use. b. Summary description of Plumbing Systems. C. Purpose of systems. 2. System: a. Detailed description of all systems. b. Illustrations, schematics, block diagrams, catalog cuts and other exhibits. 3. Operations: a. Complete detailed, step by step, sequential description of all phases of operation for all portions of the systems, including start up, shutdown and balancing. Include all posted instruction charts. 4. Maintenance: a. Parts list and part numbers. b. Maintenance and replacement charts and the Manufacturer's recommendations for preventive maintenance. C. Trouble shooting charts for systems and components. d. Instructions for testing each type of part. e. Recommended list of on-hand spare parts. f. Complete calibration instructions for all parts and entire systems. g. General and miscellaneous maintenance notes. 5. Manufacturer's Literature: a. Complete listing for all parts. b. Names, addresses and telephone numbers. C. Care and operation. d. All pertinent brochures, illustrations, drawings, cuts, bulletins, technical data, certified performance charts and other literature with the model actually furnished to be clearly and conspicuously identified. e. Internal wiring diagrams and engineering data sheets for all items and/or equipment furnished under each Contract. f. Guarantee and warranty data. 22. CONNECTIONS TO EQUIPMENT A. The Plumbing Contractor shall provide all piping connections to equipment provided under other sections of the Specifications including final connections to equipment to result in complete, fully operational systems. Coordinate installation diagrams and methods of installation of all equipment, from manufacturers. Follow instructions strictly. If additional information is required, obtain same from the appropriate Authorities. 23. DEFINITIONS A. Words in the singular shall also mean and include the plural, wherever the context so indicates, and words in the plural shall mean the singular, wherever the context so indicates. PLUMBING - 15400-9 H. The following color-coding shall be used with names in black letters on background as specified herein: Service Legend Background Color Cold Water Cold Water Green Hot Water Hot Water Yellow Hot Water Return Hot Water Return Yellow Gas Gas Yellow Sanitary Sanitary Drain Green Vent Vent Yellow Storm Storm Drain Green I. Upon completion of work, attach stamped, brass, black filled tags to all valves. Tags shall be 19 gauge, 1-1/2" diameter with numerals at least 1/2" high and attached by "S" hooks or chains. J. A framed "Valve Chart" shall accompany such work and be mounted in Boiler or Mechanical Room. 20. NAMEPLATES A. Nameplates, catalog numbers and rating identification shall be securely attached to all new plumbing equipment with screws or rivets. Adhesives, stick on labels or cements will not be permitted. The Plumbing Contractor shall not attach their name and address labels on any equipment or structure at this project. B. The Plumbing Contractor shall provide for his work all charts, including Contractor's name and telephone numbers; date of chart; name and telephone number of Architectural firm. 21. PARTS LIST AND INSTRUCTIONS FOR OPERATION AND MAINTENANCE A. The Plumbing Contractor, for the work under his Contract, shall thoroughly instruct the Representative of the Owner, to the complete satisfaction of the Architect and Engineer, in the proper operation of all systems and equipment provided by him. The Plumbing Contractor shall make all arrangements, via the Architect, as to whom the instructions are to be given in the operation of the basic and auxiliary systems and the period of time in which they are to be given. The Architect shall be completely satisfied that the Representative of the Owner has been thoroughly and completely instructed in the proper operation of all systems and equipment before final payment is made. B. The Plumbing Contractor shall submit to the Architect for approval three typed sets, bound neatly in loose-leaf binders, of all instructions for the installation, operation, care and maintenance of all equipment and systems, including instructions for the ordering and stocking of spare parts for all equipment installed under this contract. The list shall include part number and suggested suppliers. Each set shall also include an itemized list of component parts that should be kept on hand and where such parts can be purchased. C. Information shall indicate possible problems with equipment and suggested corrective action. The manuals shall be indexed for each type of equipment. PLUMBING - 15400-8 18. MISCELLANEOUS IRON AND STEEL POW A. Except where specifically indicated for the General Contractor to provide supports, The Plumbing Contractor shall provide all steel supports and hangers as shown on the drawings or required to support all equipment or materials provided under his contract. All secondary and any additional supports required for any equipment to be installed, shall be provided by the Plumbing Contractor. B. All work shall be cut, assembled, welded and finished by skilled mechanics. Welds shall be ground smooth. Stands, brackets and framework shall be properly sized and strongly constructed. C. Measurements shall be taken on the job and worked out to suit adjoining and connecting work. All work shall be done by experienced metal-working mechanics. Members shall be straight and true and accurately fitted. D. Welded joints shall be ground smooth where exposed. Drilling, cutting and fittings shall be done as required to properly install the work and accommodate the work of other trades as directed by them. E. Members shall be generally welded except that bolting may be used for field assembly where welding would be impractical. Welders shall be skilled certified and licensed. F. All shop fabricated iron and steel work shall be cleaned and dried and given two (2) coats of weatherproof primer paint on all surfaces and in all openings and crevices. 19. IDENTIFICATION OF MATERIALS A. All new equipment used in the Plumbing System shall have a permanently attached nameplate identifying the manufacturer, service, size, serial number or model number, etc. The nameplates shall be kept clean and readable at all times. B. Provide color-coded pipe identification markers on all new piping, furnish and install as specified herein. Pipe markers shall be snap-on and laminated plastic protected by clear acrylic coating. Pipe markers shall be applied to face of pipe insulation after architectural painting, where such is required. C. Provide arrow marker with each pipe content marker to indicate direction of flow. D. Mains shall be labeled at points of entrance and exit from Boiler and Mechanical Rooms, adjacent to each valve, on each riser, at each tee fitting, at points of entrance an exit from building, at least once in each room, and at intervals no longer than 20 feet both above finished ceilings and below where exposed. E. In general 2" high legend shall be used for pipe lines 4" diameter and larger and 3/4" high legend shall be used for pipe lines 3" diameter and smaller. F. Markers shall be "Setmark" by Seton Name Plate Corp. or approved equal. G. Color banding shall meet ANSI A13.1-1981 and OSHA. PLUMBING - 15400-7 information to allow for the final installation to conform to the drawings and specifications. 13. EQUIPMENT AND MATERIALS A. Equipment and materials shall be new and shall be delivered to the site and stored in original sealed containers, where directed by the General Contractor, suitably sheltered from the elements but readily accessible for review by the Architect and/or Engineer until installed. All items subject to moisture damage such as controls shall be stored in dry, heated spaces. B. The Plumbing Contractor shall have his equipment tightly covered and protected against dirt, water, and chemical or mechanical injury and theft. At the completion of the work, equipment and materials shall be cleaned, polished thoroughly and turned over to the Owner in a condition satisfactory to the Architect and/or Engineer. Damage or defects of work developing before acceptance of the work shall be made good at the Plumbing Contractor's expense. C. Provide plywood covers on top of the drain grates secured with wire, in a safe manner, to protect the finish of the floor drain. 14. DAMAGE OF OTHER WORK A. The Plumbing Contractor shall be held responsible and shall pay for all damages caused by his work to the building structures, equipment, all work and finishes at the expense of the responsible Plumbing Contractor to the Architect's ' satisfaction. 15. CORRECTION OF WORK A. The Plumbing Contractor shall promptly correct all work provided under this Contract and rejected by the Architect or Engineer as defective or as failing to conform to the Contract Documents whether or not fabricated, installed or completed. 16. EXTRA WORK A. No claim for extra work will be allowed unless it is authorized by the Architect in writing before commencement of said extra work. 17. TOUCH-UP PAINTING A. The Plumbing Contractor shall thoroughly clean all equipment and systems provided under this Contract from rust, splatters and other foreign matter of discoloration, leaving every part of each system in an acceptable prime condition. The Plumbing Contractor shall refinish and restore to the original condition all equipment and piping which has sustained damage to the manufacturer's prime and finish coats of paint and/or enamel. B. All exposed copper piping below work sinks shall be cleaned, primed and spray olow., painted with a metallic silver finish. PLUMBING - 15400-6 will be provided by the General Contractor using dimensions, templates, bolts, anchors, as shown on the drawings or as required and as furnished by the OOW Contractor installing the equipment. 9. FIREPROOFING A. It shall be the General Contractor's responsibility to fire proof all openings in slabs and or in firewalls provided for the passage of this equipment except as noted on the drawings. B. Fireproofing shall be done by the use of Dow Corning 3-654-8 R.T.V. silicone foam installed in accordance with the manufacturer's recommendations. Obtain a rating equal to that of the component penetrated. 10. PROTECTION AND CLEANUP A. All materials shall be properly protected and all piping openings shall be temporarily closed by the Plumbing Contractor to prevent obstruction and damage. Post notice prohibiting the use of all systems provided under this Contract, prior to completion of work and acceptance of all systems by the Owner's representative. The Plumbing Contractor shall take precautions to protect his materials from damage and theft. B. The Plumbing Contractor shall furnish, place and maintain proper safety guards for the prevention of accidents that might be caused by the workmanship, materials, equipment or systems provided under his Contract. C. Keep the job site free from all debris and rubbish. Remove all debris and rubbish from the site and leave premises in clean condition on a daily basis. 11. TEMPORARY LIGHT AND POWER A. The Plumbing Contractor shall furnish his own cords and sockets, as may be required for the work, and shall also pay for the cost of all temporary wiring of construction offices and shanties used by them. B. The Owner shall pay for the cost of all energy consumed by all trades. Any temporary wiring of a special nature for light and power required other than mentioned above shall be paid for by the Contractor using same. C. All extension cords shall be GFCI protected or shall be fed from GFCI circuit breakers. 12. GIVING INFORMATION A. The Plumbing Contractor shall keep himself fully informed as to the shape, size and position of all openings required for his apparatus and shall give information to all other Contractors sufficiently in advance of the work so that all openings may be built in advance. B. The Plumbing Contractor shall make all necessary field measurements to ascertain space requirements, for equipment and connections to be provided under this Contract and shall furnish such sizes and shapes of equipment and PLUMBING - 15400-5 6. RECORD DRAWINGS A. The General Contractor will provide two (2) sets of black or blue line on white drawings to maintain and submit record as-built drawings, one set of which shall be maintained at the site and which shall, at all times shall be accurate, clear, and complete, showing the actual location of all equipment and piping as installed. The Record Drawings shall show actual locations of all the plumbing lines. Systems marked in colored pencil "As Installed". The "As-Built" drawings shall show all the Plumbing work installed complete to the present stage of progress. These drawings shall be available to the Arch itect/Engineer's field representative at all times. B. At the completion of the Contract, transfer onto the Second set and a sepia drawing all changes marked in colored pencil and submit to the Architect. These drawings shall be field verified by the Engineer. The "As-Built" drawings and the original Contract Documents shall be used to make the final punch list of the work completed under the Contract. C. Upon Contractor's completion of the Engineer's final punch list, transfer all "As- Built" conditions and all requirements by the Engineer to a reproducible mylar set of drawings and submit for approval. 7. APPROVED EQUALS A. Refer to Division 1 for Equality of Materials and Substitutions for additional information. The Plumbing Section shall take precedence for interpretations. B. It is the intent of these specifications to establish quality standards of installed materials and equipment. Hence, specific items are identified by manufacturer, trade name and catalog designation. C. Acceptance or rejection of the proposed substitutions shall be subject to approval by the Stop & Shop Engineer. If requested by the Engineer, the Plumbing Contractor shall submit for inspection samples of both the specified and the proposed substitute items. D. The Engineer shall determine the manufacturers which are equal to those specified. When three manufacturers are listed the Contractor shall utilize one of those manufacturers listed. Stop & Shop reserves the right to request submittal on any materials or equipment under this Section. 8. CUTTING AND PATCHING A. The General Contractor shall be responsible for all core drilling for holes up to 6" in diameter, as required for work under his Contract, but in no case shall the Plumbing Contractor cut into any structural elements without the written approval of the Architect. B. All cutting, rough patching and finish patching shall be provided by the General Contractor. C. All concrete and masonry equipment bases and pads, curbs, chases, pockets and openings (except core drilling) required for the proper installation of the work under this Contract PLUMBING - 15400-4 E. Upon receipt of notice from the Owner of failure of any part of any systems or equipment during the guarantee period, the affected part or parts shall be replaced by the Plumbing Contractor for his respective work, as applicable, at no additional cost. F. The Plumbing Contractor shall furnish, before the final payment is made, a written guarantee covering the above requirements. 5. CONTRACT DOCUMENTS A. The Plumbing Contractor shall refer to the Plumbing Construction Drawings and Architectural, Structural, Mechanical and Electrical plans for a full comprehension of the extent of the detail of the work to be performed. B. Work installed by the Plumbing Contractor which interferes with or modifies the architectural design as shown on the contract drawing, shall be changed as directed by the Engineer and all costs incidental to such changes shall be paid by the Plumbing Contractor. C. In any and all cases of discrepancy in figures, plans or specifications, the matter shall be immediately submitted to the Plumbing Engineer for a decision. D. The drawings are diagrammatic and do not allow for all offsets, fittings, valves, etc., which may be required to complete the work. This Contractor shall study the drawings denoting structural and finish design of the building to allow for the proper installation of all fittings, valves, fixtures, trim, traps, carriers, etc., necessary to fully complete the plumbing work to give a fully operational, trouble- free system. E. Provide and install, as approved by the Engineer, all subparts for all main equipment, such as: tempering valves, check valves, backflow preventers, vacuum breakers, shock absorbers, trap primers, etc. A careful study of all plans shall be made in order to determine all of the plumbing items required to make a complete system. Not all items are shown or called for herein, but this will not relieve this Contractor from supplying a complete system approved by the proper authorities at no additional cost to the Owner. F. Where valves cannot be placed in an accessible area, approved covers and frames shall be provided and built into the work. These are not indicated on the drawing, but are required. G. Stop & Shop will prepare a dimensioned "Refrigeration Sleeve Plan" (R-1) denoting exact locations of condensate drains and other lines to equipment they supply, which are to be installed and/or connected by the Plumbing Contractor. H. Stop & Shop will prepare an Underground Refrigeration Plan" (R-2) denoting the layout of refrigeration conduit (PVC Pipe, SDR 35) to be furnished by Plumbing Contractor and installed by Refrigeration Contractor (see also Refrigeration section). I. Stop & Shop will prepare a "Standard Refrigeration and Plumbing Detail Drawing for Chests and Cases" (R-4) denoting standard condensate drainage piping schematics. PLUMBING - 15400-3 D. Give all notices, file all plans, pay all fees, obtain all permits and approvals from authorities having jurisdiction for this Work. Include all fees in the Bid Price. 3. CODES, ORDINANCES AND AUTHORITIES A. Perform all work in accordance with all rules, regulations, standards, codes, ordinances or laws of local, state and federal governments having jurisdiction. Such authorities shall include but not limited to the Following: 1. Local and State Building Codes. 2. Massachusetts Plumbing Code. 3. Massachusetts State Fuel Gas Code. 4. American Water Works Association (AWA) 5. Environmental Protection Agency (EPA) 6. National Electrical Manufacturers Association (NEMA) 7. Commercial Standards, Department of Commerce (CS). 8. American Society of Testing and Materials (ASTM) 9. American National Standards Institute (ANSI) 10. NFPA, AGA, ASHRAE, ASME, CISPI, MSS, NEC, PDI, PFC, UL, FM, USC B. In case of conflict between the Contract Documents and the Requirements of any code or Authorities having jurisdiction, the most stringent requirements of the aforementioned shall govern. C. All work shall also conform to the latest editions of applicable Factory Mutual Data Sheets. 4. GUARANTEE A. Attention is directed to the provisions of the General Conditions regarding guarantees and warranties for work under this Section. B. Manufacturers shall provide their standard guarantees for work under the plumbing trade; however, such guarantees shall be in addition to and not in lieu of all other liabilities which the manufacturer and the Plumbing Contractor may have by law or by other provisions of the Contract Documents. In any case, such guarantees and warranties shall commence when the Owner accepts the plumbing systems, as determined by the Engineer, and shall remain in effect for a period of one year thereafter. The Plumbing Contractor shall provide free supervision and adjustment for a period of one year, within four (4) hours after notice, as per Stop & Shop criteria. C. All materials, items of equipment and workmanship furnished under this Section shall carry the standard warranty against all defects in material and workmanship. Any fault under the Contract, due to defective or improper material, equipment or workmanship which may develop shall be made good forthwith, by and at the expense of the Plumbing Contractor for the work under his Contract, including all other damage done to areas, materials and other systems resulting from this failure. D. The Plumbing Contractor shall guarantee that all elements of the systems which " are to be provided under his Contract, are of sufficient capacity to meet all requirements specified herein or as indicated. PLUMBING - 15400-2 SECTION 15400 PLUMBING 1. GENERAL REQUIREMENTS A. Examine all drawings and all other Sections of the Specifications for requirements affecting this Section. Include in and make part of this Section all work related under other Sections and required on all Drawings and Documents. B. Before submitting bid, visit the site and examine conditions under which the work has to be performed. Report to the Owner any conditions which might adversely affect the work to be performed. C. Documents affecting work of this Section include, but are not necessarily limited to, General Conditions, Supplementary Conditions, and Sections in Division I of this Specifications. When a conflict occurs between Section 15400 and the aforementioned sections, the most stringent requirements shall apply. D. Coordinate work with all other trades affecting work of this Section. Cooperate with such trades to assure the steady progress of all work of this Contract. 2. SCOPE A. The work shall include, but not be limited to, the furnishing and installation of the following; 1. Alterations and additions to domestic hot water, hot water return and cold water piping systems. 2. Alterations and additions to drain, grease waste and sanitary waste and vent systems. 3. Alterations and additions to storm drainage system. 4. Plumbing fixtures and trim. 5. Shut off and stop valves. 6. Insulation. 7. Testing, flushing and disinfection of piping. 8. Hangers, supports, supplementary steel and seismic restraints. 9. Alterations and additions to condensate drain system. 10. Alterations and additions to indirect waste system. 11. Nutrient Feed System 12. Alterations and additions to gas distribution system. B. The work under this Contract shall include all labor, materials, tools, equipment, transportation, insurance, temporary protection, supervision and incidental items essential for proper installation and operation, even though not specifically mentioned or indicated but which are usually provided or are essential for proper installation and operation of all Plumbing Systems as indicated on the Drawings and specified herein. C. The Specifications and Drawings describe the minimum requirements that must be met by the Plumbing Contractor for the installation of all work as shown on the Drawings and as specified herein. PLUMBING - 15400-1 48. DISINFECTION OF WATER SYSTEMS .......................................................................45 49. ACCEPTABLE MANUFACTURERS..............................................................................46 50. TESTS AND STERILIZATION.......................................................................................49 51. WORKMANSHIP, MATERIALS, DELIVERY, HANDLING AND STORAGE .................50 52. CLEANING AND ADJUSTING.......................................................................................51 52. PHASING OF WORK.....................................................................................................52 PLUMBING - INDEX-2 SECTION 15400 PLUMBING INDEX 1. GENERAL REQUIREMENTS..........................................................................................1 2. SCOPE............................................................................................................................1 3. CODES, ORDINANCES AND AUTHORITIES ................................................................2 4. GUARANTEE ..................................................................................................................2 5. CONTRACT DOCUMENTS.............................................................................................3 6. RECORD DRAWINGS ....................................................................................................4 7. APPROVED EQUALS .....................................................................................................4 8. CUTTING AND PATCHING.............................................................................................4 9. FIREPROOFING .............................................................................................................5 10. PROTECTION AND CLEANUP.......................................................................................5 11. TEMPORARY LIGHT AND POWER ...............................................................................5 12. GIVING INFORMATION ..................................................................................................5 13. EQUIPMENT AND MATERIALS......................................................................................6 14. DAMAGE OF OTHER WORK..........................................................................................6 15. CORRECTION OF WORK...............................................................................................6 16. EXTRA WORK.................................................................................................................6 17. TOUCH-UP PAINTING....................................................................................................6 18. MISCELLANEOUS IRON AND STEEL ...........................................................................7 19. IDENTIFICATION OF MATERIALS.................................................................................7 20. NAMEPLATES.................................................................................................................8 21. PARTS LIST AND INSTRUCTIONS FOR OPERATION AND MAINTENANCE .............8 22. CONNECTIONS TO EQUIPMENT..................................................................................9 23. DEFINITIONS..................................................................................................................9 24. USE OF PREMISES......................................................................................................10 25. COORDINATION OF WORK.........................................................................................11 26. SHOP DRAWINGS AND EQUIPMENT SUBMITTALS .................................................12 27. OPERATING INSTRUCTIONS......................................................................................12 28. SANITARY AND GREASE WASTE SYSTEMS ............................................................13 29. DOMESTIC WATER SYSTEM ......................................................................................17 30. INDIRECT WASTE SYSTEM ........................................................................................21 31. STORM DRAINAGE SYSTEM ......................................................................................25 32. HANGERS AND SUPPORT..........................................................................................28 33. CLEANOUTS.................................................................................................................31 34. ACCESS AND ACCESS PANELS.................................................................................31 35. TRAPS...........................................................................................................................31 36. BACKFLOW PREVENTERS .........................................................................................32 37. INSULATION .................................................................................................................32 38. NUTRIENT FEED/NON-POTABLE WATER SYSTEM..................................................35 39. SLEEVES.......................................................................................................................37 40. GAS PIPING SYSTEM ..................................................................................................38 41. JOINTING COMPOUNDS .............................................................................................41 42. JOINTS AND CONNECTIONS......................................................................................41 43. OTHER MATERIALS.....................................................................................................41 44. UNIONS, FLANGES & DIELECTRIC FITTINGS...........................................................41 45. SEWAGE EJECTOR AND PIT......................................................................................42 46. TRENCHING AND BACKFILLING.................................................................................44 47. INSTALLATION OF PIPING AND EQUIPMENT, GENERAL........................................44 PLUMBING - INDEX-1 mom a E. Flow Test Date shall be plotted on N-1.85 graph paper and submitted with shop drawings and hydraulic calculation for approval, review and/or comment. F. The Sprinkler Contractor shall provide a site plan (8-18/2" x 11") depicting flowed and read hydrants including sized underground mains in addition to flow test data specified herein. G. The Sprinkler Contractor shall pay for al fees and/or permits, etc. required by the Water Supplier associated with the water flow test. 32. SYSTEM DIAGRAMS AND OPERATING INSTRUCTIONS A. At the completion of the Work, the Contractor shall provide a small scale plan of the building indicating zones, with locations of all control valves, low point drains, and Inspector's test drains. Plans shall be neatly drawn and color coded to indicate the portion of the building protected by each system, framed under glass and permanently mounted on the wall adjacent to the header. 33. FIRE EXTINGUISHERS A. Factory Mutual approved fire extinguishers shall be furnished and installed by Stop & Shop Company in such a way as not to exceed limits of travel in accordance with NFPA 10. Type "A," "B," or "C" extinguishers should be provided as deemed necessary by the hazards introduced in accordance with NFPA 10 and Stop & Shop Fire Extinguisher Plan (FE-1). 34. CLEANING AND ADJUSTING A. Upon completion of the Fire Protection System the Contractor shall clean and remove all oil and debris resulting from the Work, clean, polish and leave bright all equipment and metal work intended to be exposed, clean out all piping systems and equipment; and insure that all work is in perfect operating condition. B. The Contractor shall adjust all equipment associated with the Work under this section for proper operation at the completion of the Work. 35. PHASING A. The existing facility will remain in operation while the majority of the work of this contract is being performed. This Contractor shall coordinate all aspects of the installations of all new systems so that they are complete and operational before any previously existing system is removed and/or abandoned. Coordinate the extent of work in each phase of the construction with all Stop & Shop Representatives. END OF SECTION FIRE PROTECTION SECTION - 15300-29 30. FLUSHING AND TESTING PIPE A. Above Ground Piping: 1. All above ground piping shall be tested for a period of 2 hours, at a hydrostatic pressure of 200psi in accordance with NFPA 13. All piping, valves, sprinklers, etc. shall be watertight. B. No sodium silicate or water additives shall be used during hydrostatic testing. C. All above ground piping shall be flushed and tested prior to concealing any section of pipe from view. D. Flushing and testing of above ground piping shall be witnessed by the GC, Local Authorities and Stop & Shop's Engineering Department Representative. Notice shall be given at least 48 hours in advance of all tests. E. Upon successful completion of flushing and testing of piping, the Contractor shall complete and submit the corresponding Contractor's Material and Test Certificates to FM with copies to the GC and Stop & Shop's Engineering Department. F. The Contractor shall write the GC, the Architect and Stop & Shop's Engineering Department as soon as the sprinkler system is connected and operational. 31. FLOW TEST A. The Contractor shall obtain new flow test data required for hydraulic design of the sprinkler system for the LWS for the hydrant locations, closest to Stop & Shop, found to be acceptable to both FM and LWS, having had water test conducted within one (1) year prior to date of award of the Contract for the sprinkler work. The Contractor shall include the cost of the test in his bid. B. The Contractor shall record the following data: 1. Time and date of the test. 2. Persons performing the test. 3. Persons witnessing the test. 4. Amount of water flowed. 5. Static and residual pressures. 6. Pilot pressure. 7. Discharge coefficient. 8. Number of nozzles flowed. 9. Location of hydrant flowed and hydrant gauged. 10. Elevation pressure differential (hydrant/finish floor). C. The Sprinkler Contractor shall coordinate all flow tests with the LWS, FM, Stop & Shop and Local Authorities, notifying each a minimum of two (2) weeks in advance to allow for their representatives to witness the test. FM Middletown District Office Telephone No. (781) 255-4231 and FM N.J. District Office (210) 822-2010. D. All flow tests shall be based upon a maximum discharge coefficient of 0.8 when ""Ok, calculating flows from open nozzleless hydrant butts in accordance with Factory Mutual standards. FIRE PROTECTION SECTION - 15300-28 C. The Contractor shall provide chrome sprinkler guards on all heads located in all refrigerated chests and freezers. 28. ESCUTCHEONS A. Brass, chrome plated securing type escutcheons shall be provided at all exposed interior finished surfaces pierced by sleeves or pipes. They shall fit around pipe snugly and shall extend against the finished wall, floor or ceiling surface and be of sufficient outside diameter so that the sleeve is completely concealed. B. Heavy duty galvanized steel securing type escutcheons shall be provided at all exterior surfaces pierced by sleeves or pipes in lieu of chrome plated brass. 29. SIGNS A. New identification signs shall be furnished and permanently installed at the base of all risers indicating the following to account for the alterations and additions to each risers and shall be specified to include the following information: 1. Zone 2. Location 3. Number of sprinklers 4. Basis of design 5. Density 6. Areas of coverage 7. System demand at base of riser (flow and pressure required for design density). B. All inspector's test locations shall be clearly marked with identification signs permanently installed on the wall directly below the ceiling tile. C. All main and auxiliary drains shall be clearly marked with identification signs permanently installed at all drain valves. D. All antifreeze system loop locations shall be clearly marked with identification signs permanently installed on wall directly below ceiling the where applicable. In addition, each sign shall stipulate with no exceptions, "Refill Antifreeze System with Non-Toxic Antifreeze Solutions Only" as specified herein. E. Identification signs shall be composed of a non-corrosive material. F. Sprinkler Contractor shall furnish and permanently install an 8-1/2" x 11" schematic drawing depicting building zones mounted and framed in plexiglass on the sprinkler room wall adjacent to risers. G. All control valves and zones valves shall be clearly marked with identification signs permanently installed at all valves. H. "Stick-on" labels or signs will not be acceptable in lieu of signs as specified herein. FIRE PROTECTION SECTION - 15300-27 Split ring escutcheons shall not be acceptable in lieu thereof. E. All exterior refrigerated chests and freezers shall be provided with chrome plated sidewall heads less escutcheon plates. F. All dry pendant heads furnished and installed as specified herein for all chests and freezers shall be provided with a dry stem section a minimum of 18" long. G. The following sprinkler heads are approved by FM for"Ordinary Hazard Group 2" buildings: Central Grinnell/Gem Reliable Star Recessed Heads Chrome (1/2"/165°F or Model H F916 G LD-2 212°F Pendant Heads Chrome 1/2"/212°F Model A F916 G LD-2 Upright Heads Brass (1/2"/212°F) F916 17/32"/286EF Model A Issue C G LD-2 Sidewall Heads Chrome 1/2"/286°F Model H F916 G/HSW-1 H-LD-2 Dry Pendant Heads Chrome S170(DSI) S170(DSI) F3 FS170(SD1) (1/2"/212-F) 26. SPARE SPRINKLER HEADS A. Provide one (1) reserve sprinkler head cabinet per riser complete with special wrench and spare heads inside sprinkler room on wall adjacent to risers. The number and assortment of heads shall be in accordance with the requirements of NFPA 13. The number and type of spare sprinkler heads furnished with each cabinet shall be indicated on the shop drawings and equipment submittals. B. The Contractor shall provide two (2) spare dry pendant heads complete with cabinet in addition to the number of heads and assortment required by NFPA 13. 27. SPRINKLER GUARDS A. Provide guards on sprinkler heads located within 7'-0" of the finished floor and wherever sprinkler may be subject to mechanical damage and where specified. B. Sprinkler guards with a red finish shall be provided on sprinkler heads in all 1,.,0*1 Compressor and Mechanical areas, including trash compactor walkways and chutes. FIRE PROTECTION SECTION - 15300-26 C. Check Valves: 1. 2" and smaller: Bronze body, check, renewable disc, threaded ends, 200 psi working pressure, "Nibco model #KT-403-W". 2. 2-1/2" and larger: Iron body, swing check, renewable seat and disc, flanged ends, 175 psi working pressure, "Nibco model #F-908-W". D. All valves used in the Sprinkler System shall be provided in accordance with NFPA 13, section 2-7 and shall be listed in the latest edition of the FM "Approved Guide". E. Butterfly valves shall not be allowed in the construction of the sprinkler systems unless specified otherwise herein. F. Ball valves, globe valves and butterfly valves shall not be permitted in lieu of OS&Y valves on antifreeze loops and/or elevator shafts and machine rooms specified herein. 23. FLUSHING CONNECTIONS A. All sprinkler systems shall be arranged to allow for flushing as specified in NFPA 13. B. All crossmains shall be provided with flushing connections consisting of removable fittings as specified in NFPA 13. C. All branch lines on grided systems shall be detachable at one end of each branch "* line to facilitate flushing. 24. DRAINS A. Provide auxiliary drains where necessary and extend to safe locations. Plugs used for auxiliary drains shall be brass. B. Pipe all drains and auxiliary drains so as not to discharge onto loading areas, stairways, ramps, sidewalks where water drained could cause damage to planted areas, stock, vehicles, equipment, etc. or inflict personal injury. 25. SPRINKLER HEADS A. All sprinkler heads provided by the Contractor shall be automatic pendant, upright or sidewall type with temperature rating as specified herein and approved by FM. All sprinkler heads provided shall be fusible type. No bulb type shall be allowed. B. All areas with finished ceilings and/or soffits shall be provided with chrome plated recessed type sprinkler heads with recessed, two piece, polished chrome escutcheon plates. C. All areas with exposed construction shall be provided with brass upright heads. D. All interior refrigerated chests and freezers shall be provided with chrome plated dry pendant heads with flush, one piece polished chrome escutcheon plates. FIRE PROTECTION SECTION - 15300-25 FF. Branch outlets from grooved couplings or grooved fittings which extend any direction except vertically downward shall be securely supported. 21. SLEEVES A. The Contractor shall furnish and install separate sleeves for penetrations through all floors and partitions. B. Pipe sleeves shall be schedule 10 steel pipe. C. Size sleeves two (2) sizes larger than the nominal diameter of the pipe. D. Sleeves for concealed pipes in cases, passing through basement or depressed floors and/or in equipment spaces shall project 2" above the finished floor. Sleeves for pipes exposed to view shall project 1" above the finished floor. Sleeves passing through walls shall terminate flush with the wall surface. E. Fire service riser entering the building with slab on grade construction shall be cast in place without a sleeve. F. Pack and seal the space between the pipe and sleeve or insulation and sleeve with an approved, non-shrinking, non-combustible packing material maintaining an air-tight seal. G. Sleeves through floors and foundation walls below grade shall be schedule 40 black steel pipe with 150-pound black steel slip-on welding flanges, welded at center of the sleeve, painted with one (1) coat of bitumastic paint inside and out. Space between sleeve and pipe shall be packed with oakum to within two (2) inches of wall face. Remaining space shall be packed and made watertight with a waterproof mastic. H. Every precaution shall be taken to place sleeves for all pipes before concrete is poured and masonry is finished. Any subsequent cutting and repair of finished construction due to neglect or oversight by the Contractor in carrying out these instructions will be done at the Contractor's expense. I. The Contractor shall coordinate the location of all sleeves with the GC. 22. VALVES A. Gate Valves: 1. 2" and smaller: Bronze body, solid wedge, outside screw and yoke, threaded ends, 175psi working pressure, "Nibco model #T-104-0." 2. 2 1/2" and larger: Iron body, solid wedge, outside screw and yoke, flanged ends, 175psi working pressure, "Nibco model #F-609-RW." B. Globe Valves: 1. 1" and smaller: Bronze body, rubber disc, rising stem, threaded ends, 175 psi working pressure, "Nibco model #KT-65". 2. 1-1/4" and larger: Bronze body, renewable disc, rising stem, threaded ends, 200 psi working pressure, "Nibco model #KT-211-W". FIRE PROTECTION SECTION - 15300-24 S. The Sprinkler Contractor shall provide not less than one (1) hanger on each section of pipe with exceptions as noted per NFPA 13 Section 4-14.2. T. The distance between a hanger and the centerline of an upright sprinkler head shall be not less than 3". U. The unsupported length between the end sprinkler and the last hanger on the line shall not be greater than 3'-0" for 1" pipe or 4'-0" for 1-1/4" pipe or 5'-0" for 1- 1/2" pipe or larger. When any of these limits are exceeded, the pipe shall be extended beyond the end sprinkler and shall be supported by an additional hanger with exceptions as noted per NFPA 13 Section 4-14.2. V. Cross mains shall have at least one (1) hanger between each two branch lines with exceptions noted per NFPA 13 Section 4-14.2. W. The length of an unsupported armover to a sprinkler head shall not exceed 2'-0" for steel pipe with exceptions noted per NFPA 13 Section 4-14.2. X. Wall mounted sidewall sprinkler heads shall be restrained to prevent movement. Y. No piping shall be installed using hangers, supports or supplementary steel of other trades. Z. Chain, strap, perforated bar or wire hangers shall not be acceptable. No hangers or supports shall be attached to steel floor or roof decks, ductwork, piping, conduit and/or equipment of other trades. AA. Drilling of building structural steel for attachment of hangers or supports is not permitted under any circumstances. Welding to building structural steel is permitted only where specified or specifically indicated on the drawings. When special conditions arise, shop drawings and/or other descriptive information detailing proposed methods of welding hangers, supports or anchors shall be submitted for written approval by the Project Structural Engineer prior to welding. BB. Hangers, supports and/or pipe requiring bridging shall originate at or transmit the load to/or near panel points along the top chord of trusses, girders and/or roof joists when hung from such members. Do not hang from bottom chord of such members. CC. Where overhead construction does not permit fastening of hangers rods in required locations, provide additional steel required to properly transmit the load to the building structural frame or floor and to meet spacing requirements. Supplementary (support) steel shall be in strict accordance with the AISC specifications for Design, Fabrication and Erection of Structural Steel for Buildings. DD. Floor stands may be used on piping running close to the floor. Approved saddle type supports shall be provided, threaded rod along and/or flanges with steel pipe and couplings will not be acceptable for support of said piping." #04, EE. In addition to complying with hanger spacing requirements of NFPA 13, each pipe section joined by grooved couplings shall have a minimum of two (2) hangers per pipe section. FIRE PROTECTION SECTION - 15300-23 H. Sprinkler lines under ducts shall not be supported from ductwork but shall be supported from building structure with trapeze hangers where necessary or from steel angles supporting ductwork as specified in NFPA 13 Section 2-6. I. Floor stands may be used on piping running close to floor. J. All vertical piping throughout the building shall be securely fastened and supported at each floor by means of approved supports firmly attached to the building structure and to the pipe or riser. Clamps installed above slab shall be welded to floor sleeves and firmly attached to pipe. K. Clamp and block all underground piping where required and in accordance with the requirements of NFPA 24. L. All hangers and supports shall be spaced at intervals in accordance with NFPA 13, Section 14-2. M. Exposed Schedule 40, galvanized steel piping inside refrigerated exterior chests and freezers shall be supported with galvanized hangers, plates, rods, washers and nuts or coach screw rods with white plastic ceiling plates fitting tight to finished ceiling. N. All pipe hangers and equipment support shall be constructed and installed in accordance with Seismic Zone requirements as outlined in the State Building Code. O. The Sprinkler Contractor shall submit one (1) copy of shop drawings and calculations detailing seismic hanger restraints to the local Building Authority, Engineer and Stop & Shop Engineering Department along with a letter of compliance signed by a registered structural engineer confirming that the piping hangers meet state seismic code requirements. P. Cable provided for seismic systems shall be color coded and pre-stressed. Q. It shall not be acceptable to raise and/or lower hangers supporting sprinkler piping mains or branches from elevations indicated on the shop drawings to allow for final adjustment of sprinkler heads with respect to ceiling construction, such adjustment shall be achieved through proper installation (length and assembly) of each drop which shall include an adjustable drop nipple for each head herein specified. R. Maximum distance between hangers shall not exceed the following: Nominal Pipe Size (in) 3/4 1 1- 1-1/2 2 2-1/2 3 3-1/2 4 5 6 1/4 Steel pipe exc. threaded lightwall N/A 12-0 12-0 15-0 15-0 15-0 15-0 15-0 15-0 15-0 15-0 FIRE PROTECTION SECTION - 15300-22 Drawings. The approval of the Structural Engineer must be obtained before any such cutting. G. Penetrations through the mezzanine decks shall be allowed only at designated locations. 18. PIPING A. Overhead Piping: 1. All overhead piping used in the sprinkler system fabrication shall conform with NFPA 13, section 2-3, table 2-3.1 ANSI and ASTM standards as modified by FM with exceptions as specified herein. 2. All piping 2" and smaller shall be Schedule 40 pipe with screwed joints. All piping 2-1/2" and larger shall be Schedule 10 pipe (min.) with rolled grooved and/or flanged joints. 3. Use of plain end pipe shall not be permitted for construction of sprinkler systems specified herein. 19. FITTINGS A. Joining of pipe and changes in direction shall be accomplished in the use of fittings suitable for installation in sprinkler systems in accordance with NFPA 13, section 2-4 and shall be listed in the latest edition of the FM "Approval Guide" with exceptions as specified herein. B. All mechanically bolted pipe couplings approved for use with grooved pipe and fittings shall be installed with bolts aligned plumb for horizontal pipe and fittings and installed with bolts aligned perpendicular to vertical pipe and exterior walls. 20. HANGERS A. Sprinkler Contractor shall support piping from building structure by means of UL listed and FM approved hangers, components and supports in accordance with NFPA 13, Section 2-6. Piping shall be supported to maintain required grading and pitching of lines, to prevent vibration and to secure piping in place. B. No work shall be installed using hangers or supports of other trades or roof deck. C. Pipes running parallel with a beam may be hung from the bottom flange of the beam. D. Pipes 4 and larger when running parallel with joists are to be supported from trapeze hangers suspended from top chord of two bar joists. E. All piping running at right angles to open web steel joists shall be supported from the top chords of the joists with hangers spaced a maximum of 10'-0" on center. F. Sprinkler Contractor shall provide beam clamps and hang from top chord of joists only. G. Sprinkler Contractor shall not hang piping anywhere along bottom chord of joists including panel points, but hang from top chord of joists at panel points only. FIRE PROTECTION SECTION - 15300-21 in accordance with state codes, local codes and/or local authorities, where more stringent than NFPA and/or FM standards. EEEE. All Schedule 10 pipe shall be rolled grooved construction only (not threaded). FFFF. All Schedule 40 piping shall be threaded, rolled grooved and/or cut grooved construction. GGGG.Pipe sizes less than or equal to 2" shall be Schedule 40. Pipe sizes greater than or equal to 2-1/2" shall be Schedule 10. HHHH.The Sprinkler Contractor shall provide a minimum clearance of 5'-0" for mains and branches running parallel with the Rear Mezzanine/Sales Area wall to allow for the installation of gas-fired unit heaters in the Mezzanine Storage Area. IIII. Sprinkler heads below open non-combustible metal roof deck and joist construction shall be within 1" to 12" of the deck or 1" to 4" below the joist, when obstructed a maximum of 1'-4" below the roof deck, with exceptions noted per NFPA 13, Section 4-4.1. JJJJ. Sprinkler heads below open non-combustible metal deck and beam construction shall be within 1" to 16" of the deck or 1" to 4" below the beam when obstructed for a maximum of V-10" below the deck, with exceptions noted per NFPA 13, Section 4. KKKK. Sprinkler coverage shall be provided below all soffits 2'-0" wide and/or greater with a maximum head spacing of 14'-0" on line, located throughout the Sales Area. 17. CUTTING AND WELDING A. No field welding of sprinkler piping shall be permitted. B. Join all inside piping by means of screwed, flanged or flexible gasketed joints or acceptable fittings. C. Cross mains and branch lines may be shop welded using acceptable welding fittings with screwed branch outlets. Welding and brazing shall conform to ANSI B31.10-1967, with Addenda ANSI B31.10a-1971 and ANSI B31.10b-1971. Welding and torch cutting shall not be permitted as a means of installing or repairing sprinkler systems. D. Provide a blind flange at each end of welded headers. E. Certify welders and braziers as being qualified for welding and/or brazing in accordance with the requirements of ASME Boiler and Pressure Vessel Code, section IX, Qualification Standard for Welding and Brazing Procedures, Welders, Braziers and Welding and Brazing Operators 1968 Edition. F. Where field cutting of holes in the webs of beams is necessary, all such holes shall be coordinated with the Structural Engineer and shown on the Shop .. FIRE PROTECTION SECTION - 15300-20 RRR. ELO (extra large orifice) design coverage of storage areas shall be proven insufficient prior to the consideration of fire pump system design specified herein. SSS. All branch piping above the rear mezzanine shall be run through and perpendicular to roof joists where possible. Where roof joist construction is interrupted by shallow beam construction, framing at HVAC rooftop units, rooftop condensing units and elevator shaft locations, every effort shall be made to run sprinkler piping at a continuous elevation through and perpendicular to roof joist construction above the rear mezzanine. Where roof foist construction is interrupted by deeper beam construction and framing the sprinkler branch piping shall not be allowed to offset below the beams creating pockets of low points in the branch piping system(s) spanning across the rear mezzanine and shall be designed to suit the structural conditions Low point drains will not be accepted as an alternate design for offset branch piping. TTT. The Sprinkler Contractor shall provide upright heads above and/or below rear mezzanine in storage, compressor and mechanical room areas of obstructed and/or unobstructed open construction. Pendant heads in said areas shall not be allowed in lieu thereof. UUU. Sprinkler piping below rear mezzanine in storage areas of obstructed open construction shall be run tight to the bottom of the steel. VW. All upright sprinkler heads located below roof decks and/or mezzanine decks with exposed and/or open construction shall extend to within the proper distance of said construction as required by NFPA 13 and Factory Mutual. XXX. All upright sprinkler heads located above chests (coolers and freezers) specified herein shall extend to within the proper distance below roof deck and/or mezzanine as required by NFPA 13 and Factory Mutual. YYY. All upright sprinkler heads located above acrylic ceiling tiles shall extend to within the proper distance below roof deck as required by NFPA 13 and Factory Mutual. ZZZ. Sprinkler branch piping shall not originate from the bottom of mains. AAAA. In sprinkler systems requiring multiple zones, in accordance with state codes, local codes and/or local authorities, each such zone shall be provided with individual control valves (indicating butterfly type), tamper switches and inspector's test connections as specified herein. BBBB. Saddle type clamp fittings mechanically fastened with U bolts and/or wire type clamps for use with perforated pipe shall not be permitted in lieu of threaded and/or grooved fittings unless specified otherwise herein. CCCC.The Sprinkler Contractor shall provide separate zones for the sprinkler system as required by state codes, local codes and/or local authorities, where more stringent than NFPA and/or FM standards. DDDD.The Sprinkler Contractor shall provide individual inspector's test connections for each zone for sprinkler systems requiring multiple zones FIRE PROTECTION SECTION - 15300-19 Refrigerated Chest Nominal Outside Nominal Inside Nominal Roof Chest or Freezer Height Height Thickness Fish Chest 8'-8" 8'-2" 6" Meat Chest (interior) 9'-6" 9'-2" 4" Meat Chest (exterior) 10'-0" 9'-0" 1'-0" Frozen Foods Freezer 9'-6" 9'-0" 6" Ice Cream Freezer 9'-6" 91.019 611 Dairy Chest 9'-6" 9'-0" 4" Bakery Retarder 9'-6" 8'-10" 8" Bakery Freezer 9'-6" 8'-10" 8" Beer Chest 9'-6" 9'-2" 41. NOTE: All dimensions specified herein are nominal dimensions. MMM. The Sprinkler Contractor shall give special attention to the coordination of all cooled room dimensions with respect to the design and construction of all sprinkler systems specified herein. NOTE: The following list of cooled rooms is subject to change and is to be used as a guide only. See the latest architectural drawings for specific dimensions and locations of cooled rooms: Nominal Outside Nominal Inside Nominal Roof Cooled Room Height Height Thickness Meat Cutting Room 9'-6" 9'-4" 4" (Front) Meat Cutting Room 8'-6" 8'-4" 4" (Rear) NOTE: All dimensions specified herein are nominal dimensions. NNN. The Sprinkler Contractor shall provide upright sprinkler heads in all areas with open construction, unless specified otherwise herein. Pendant heads shall not be allowed in lieu thereof. 000. The Sprinkler Contractor shall give special attention to the coordination of sprinkler piping with all other trades so as to maintain a nominal ceiling height of 10'-0" above the finished floor in the Meat Cutting and Produce Pre-Pak rooms. Any deviation from the ceiling heights specified herein shall be subject to approval by the Stop & Shop Construction and Engineering Departments prior to installation. PPP. The Sprinkler Contractor shall provide heads above combustible acrylic ceilings of the deli awning construction of prismatic and/or smooth milk white lenses as specified herein under Sales Area/Florist, Juice Bar, Pharmacy and Checkout Areas/above combustible acrylic ceilings. All heads above acrylic lenses of the deli awning shall extend to within the proper distance below the roof deck. QQQ. ELO (extra large orifice) design criteria specified herein shall be attempted for coverage of storage areas where available water supply has been proven insufficient to support standard sprinkler system design and when approved by Factory Mutual and the Stop & Shop Engineering Department. FIRE PROTECTION SECTION - 15300-18 CCC. All piping shall be Schedule 10 or greater. Pipe walls less than Schedule 10 and/or "lightwall pipe" shall not be approved for construction of sprinkler systems specified herein. DDD. All mains shall be Schedule 10 or greater. All branches shall be Schedule 40 or greater. EEE. Use of plain end pipe couplings and fittings shall not be permitted for construction of sprinkler systems specified herein. FFF. All fittings and couplings used to join in grooved pipe specified here shall be of the same manufacturer, and that this one (1) manufacturer of groove fittings and couplings shall be used solely throughout the entire sprinkler system for joining all grooved piping. GGG. All fittings and couplings used to join all sprinkler system piping specified herein shall be approved by Factory Mutual. HHH. All fittings and couplings used to join threaded pipe specified herein shall be of the same manufacturer, and that this one (1) manufacturer of threaded fittings and couplings shall be used solely throughout the entire sprinkler system for joining all threaded piping. III. Threaded ends of all dry pendant heads specified herein shall connect to threaded tee fittings and/or couplings in lieu of threaded elbow fittings. JJJ. Butterfly valves shall not be allowed in the construction of the sprinkler systems unless specified otherwise herein. KKK. The Sprinkler Contractor shall not use upright type sidewall heads inside exterior chests in lieu of horizontal sidewall heads specified herein. LLL. The Sprinkler Contractor shall give special attention to the coordination of all refrigerated chest and freezer dimensions with respect to the design and construction of all sprinkler systems specified herein. NOTE: The following list of refrigerated chests and freezers is subject to change and is to be used as a guide only. See the latest architectural drawings for specific dimensions and locations of refrigerated chests and freezers: Refrigerated Chest Nominal Outside Nominal Inside Nominal Roof Chest or Freezer Height Height Thickness Florist Chest 10'-0" 9'-8" 4„ Florist Display Chest 10'-0" 9'-8" 4" Bazaar Freezer 8'-8" 8'-211 6" Cheese Chest 8'-8" 81-2" 6 Deli Chest 8'-6" 81-211 4" Produce Chest (interior) 9'-6" 91-211 411 Produce Chest (exterior) 10'-0" 9'-0" 1'-0" Salad Chest 8'-6" 81-211 4" Fish Freezer 81-8" 81-2" 6 FIRE PROTECTION SECTION - 15300-17 with respect to designated runs of electrical conduits running parallel to the exterior masonry wall along the total length of the rear mezzanine. SS. Sprinkler systems located in compressor room areas shall have a minimum clearance of 3'-0" from all electrical switch, gear panels, raceways, etc. TT. Where possible, sprinkler mains shall be routed around the compressor room areas, except when approved by the Engineer and Stop & Shop Construction and Engineering Departments. UU. Sprinkler heads shall not be omitted from compressor and/or mechanical rooms without written confirmation from the State Fire Marshall or local authorities, and where omitted shall be plugged at proposed head locations as specified here. Piping shall be allowed to remain unless the Contractor obtains written confirmation from the State Fire Marshall or local authorities for piping to be removed from these areas. W. Sprinkler mains shall not be allowed to run through elevator machine rooms. WW. The Sprinkler Contractor shall maintain a minimum 2'-0" clearance above ceiling to allow for installation of recessed halide lights and recessed fluorescent lights in sales and work areas unless specified otherwise herein. XX. In Sales, Florist, Juice Bar, Pharmacy and Checkout Areas where luminous (translucent plastic) ceiling tiles are present, all horizontal sprinkler piping shall be at least 2'-6" clear of finished ceiling line to avoid shadows. Only vertical drops to heads may be located within the 2'-6" space. No heads shall be installed in the luminous ceiling tile above the Checkout Counters in Sales Area. YY. The Sprinkler Contractor shall give special attention to the spacing, location, position and clearances of heads required for proper cover inside all refrigerated chests, freezers and cooled rooms (meat and produce pre-pack) with respect to fluorescent and incandescent lighting. ZZ. The Sprinkler Contractor shall give special attention to the layout of sprinkler heads in the Sales Area with respect to awnings situated along soffit lines in the Deli Department (41'-0" long by 2'-0" deep x 2'-8" high), the Fish/Meat department (53'-0" long by 3'-9" deep x 2'-8" high) and the Pharmacy (44'-0" long x 2'-0" deep x 2'-8" high). A uniform rectangular pattern of sprinkler heads in straight lines shall be maintained throughout the sales area, offsetting only specific heads conflicting with the awnings shall not be an acceptable practice in lieu thereof. AAA. Sprinkler Contractor shall provide additional sprinkler coverage inside all awnings as specified herein for sales areas with heads spaced 12 ft. apart only when required by local authorities. BBB. Roof and decks constructed of combustible construction shall be protected as required by Factory Mutual. FIRE PROTECTION SECTION - 15300-16 II. Sprinklers shall be installed beneath HVAC ducts over 4 ft. wide. JJ. Sprinkler heads shall be kept remote from ventilation louvers in exterior walls and ceiling combustion air intakes where freezing could result even though the rooms are heated. KK. Sprinkler Contractor shall comply with NFPA 13, Chapter 4 and FM Data Sheet 2-8N, Chapter 4 for the proper spacing, location, position and clearances of sprinkler heads with respect to building construction (decks, ceilings, walls, beams, girders, joists, etc.). LL. The Sprinkler Contractor shall give special attention to the use of sprigs to obtain the proper spacing, location, position and clearances of sprinkler heads with respect to areas of obstructed and/or unobstructed open construction, such as storage areas above and below mezzanines and areas above chests, freezers and ovens, etc. as specified in NFPA 13, Chapter 4 and FM Data Sheet 2-8N, Chapter 4. MM. Sprinkler piping running exposed in rear mezzanine storage areas shall be run at elevations as high as possible and so as not to obstructed elevator openings, door openings, roof hatch openings and roof top unit hatch openings (below compressor sections). NN. The Sprinkler Contractor shall given special attention to the coordination of sprinkler piping (main and branches) on the rear mezzanine with respect to the unit heaters located 2'-0" off the inside sales area wall, suspended 12" below the roof deck and the 8" gas main crossing the mezzanine and offsetting down below the roof steel before entering the area over the sales area ceiling. Sprinkler mains running parallel with the inside or sales area wall of the rear mezzanine shall be located as close to the gas main dropping below the roof steel as possible so as to avoid conflict with the unit heaters and their respective flue piping. 00. F.M. approved, adjustable drop nipples shall be furnished and installed to allow for the final adjustment of sprinkler heads and escutcheons with respect to all areas, chests and freezers with finished ceilings and/or surfaces. PP. Installation of telescoping or deep escutcheons shall not be allowed. Desired sprinkler coverage shall be maintained through proper number, placement and clearances of sprinkler heads as specified herein. QQ. Sprinkler Contractor shall give special attention to the spacing, location, position and clearances of sprinkler heads required for proper coverage of all areas specified herein with respect to all electrical equipment, surface mounted and recessed lighting fixtures. The Sprinkler Contractor shall review electrical drawing for a complete understanding as to the dimension, depth and location of all electrical fixtures and equipment (switchgear, transformers, panels, surface mounted fluorescent and incandescent lighting fixtures, recessed halide and fluorescent lighting fixtures, etc.). mow, RR. The Sprinkler Contractor shall give special attention to the coordination and location of sprinkler piping (mains, branches and risers) on the rear mezzanine FIRE PROTECTION SECTION - 15300-15 W. All piping used in construction of the sprinkler systems specified herein shall be certified by Factory Mutual and UL and be manufactured in the U.S. X. Sprinkler Contractor shall provide sprinkler heads in both high and low bay ceilings located above refrigerated Produce Low Boy Island Cases located in Sales area. Y. The distance from sprinkler heads to walls shall not exceed one-half the allowable distance (spacing) between sprinkler heads as specified herein. Sprinkler heads shall be located a minimum of 4" from any wall. Z. The Sprinkler Contractor shall maintain the following minimum spacing requirements between heads so as to prevent cold soldering of heads: 1/2" orifice sprinkler heads shall maintain a minimum 50-sq. ft. spacing 17/32" orifice and .64" orifice (ELO) sprinkler heads shall maintain a minimum 70 sq. ft. spacing. AA. The Sprinkler Contractor shall not exceed a maximum spacing and distance requirement of 15'-0" between branch lines and sprinklers on the branch lines for areas of Ordinary Hazard Occupancy (i.e., sales and office areas). The Sprinkler Contractor shall not exceed a maximum spacing and distance requirement of 12'- 0" between branch lines and sprinklers on the branch lines for areas of Extra Hazard Occupancy (i.e., storage areas). The Sprinkler Contractor shall not exceed a minimum spacing and distance requirement of 7'-0" between branch lines and sprinklers on the branch lines for all occupancy hazards. BB. Sprinkler protection shall be provided inside canopies constructed of combustible material and/or open to adjacent retail areas. Sprinkler heads shall be provided for coverage below canopies of combustible material when required by local authorities. CC. Sprinkler protection shall not be provided inside and/or below canopies constructed of non-combustible materials, except where required by local authorities. DD. Sprinkler heads shall not be required inside front vestibules except when required by local authorities. EE. Sprinkler Contractor shall provide 286°F or 350°F sprinkler heads in all elevator shafts and machine rooms in conjunction with rate of rise heat detectors rated 130-150°F provided by Electrical Contractor, except where not allowed by local authorities. FF. Sprinkler Contractor shall provide sprinkler coverage below stairwell areas subject to access and/or storage. GG. Sprinkler heads shall be provided in all closets unless specified otherwise herein. HH. All sprinkler heads located near any unit heaters shall be of head temperature in AO accordance with NFPA 13. FIRE PROTECTION SECTION - 15300-14 M. The Contractor shall provide sprinkler coverage above all refrigerated interior chests (coolers and freezers)with tops constructed of combustible materials prior to their construction. Sprinkler coverage shall be omitted above refrigerated interior chests when fabricated with metal tops and upon written confirmation from Stop & Shop's Engineering Department. N. All sprinkler work performed above and inside all refrigerated chests, including all pipe penetrations, shall be coordinated with the Chest Contractor prior to chest construction. O. The Contractor shall obtain one (1) complete set of approved chest (cooler and freezer) shop drawings from the Chest Contractor for coordination of sprinkler pipe elevations and penetrations required for proper sprinkler coverage above and inside chests as specified herein. P. The Contractor shall give special attention to the spacing, location, position and clearances of sprinkler heads required for proper coverage inside all refrigerated chests, freezers and cooled rooms (Meat and Produce Pre-Pack) with respect to ceiling mounted refrigeration fan coil units and gravity coil units approximately 19" deep. For refrigeration unit locations see Stop & Shop's Refrigeration System Plan (R-3). Q. Produce Pre-Pak and Meat Cutting Rooms areas, when provided with ceilings composed of combustible construction, shall be protected both above and below the ceiling as specified herein for Sales Areas. The Contractor shall verify type of ceiling construction with Stop & Shop's Engineering Department. R. The Contractor shall be responsible for making all necessary pipe penetrations through refrigerated chests required for proper sprinkler coverage inside. S. The Sprinkler Contractor shall seal all penetrations through chests, freezers and/or rooms with insulated paneled ceiling construction with an approved urethane foam filling the entire void surrounding pipes and finished with an approved white silicone caulking flush with the adjacent finished surfaces. T. Sprinkler Contractor shall provide heads above combustible meat room ceilings in addition to heads located below as specified herein. All sprinkler heads above meat room ceiling shall extend to within the proper distance below the mezzanine. U. The Sprinkler Contractor shall provide heads above combustible acrylic ceilings constructed of prismatic and/or smooth milk white lenses for sales and work areas (florist, juice bar, pharmacy and checkout areas) in addition to heads located below ceilings as specified herein. All heads above acrylic ceilings shall extend to within the proper distance below the roof deck. Acrylic ceilings used for perimeter wall wash up to V-0" and less in width shall be exempt from the coverage above. V. The Sprinkler Contractor shall provide sprinkler heads above the refrigerated cases in the florist department as specified herein for coverage above interior chest. FIRE PROTECTION SECTION - 15300-13 D. "Special Hazard" occupancy conditions such as rack storage, flammable liquids, aerosols, etc. must be protected in accordance with the current FM Standards covering those hazards. 16. SPECIAL DESIGN CONSIDERATIONS A. The Contractor shall carefully coordinate the location and elevation of all sprinkler heads and piping with all refrigeration, plumbing, HVAC and electrical work. The Contractor shall modify the sprinkler system design as necessary to avoid all lights, equipment, units, ducts, grilles, diffusers, registers, hoods, flues, piping, conduits, etc. and shall establish exact elevations for all sprinkler piping. Such design shall be acceptable to the Architect, all associated Engineers and Approving Authorities. B. Design velocities for pipe sizes 2" and below in grid systems shall not exceed a maximum velocity of 20 ft/sec C. The sprinkler system shall be designed as an independent system, with all associated heads, piping, valves, components, appurtenances, etc. located within the Stop & Shop premises. D. Areas with finished ceiling shall have all piping concealed above the ceilings. E. The building sprinkler system shall be installed in a neat manner with piping straight and parallel, at right angles to walls or column lines, with risers plumb, run pipe so as not to interfere with other piping. F. A uniform rectangular pattern of sprinkler heads in straight lines, symmetrical in two (2) directions shall be maintained throughout all areas. G. Sprinkler heads located in areas with finished ceiling tiles shall be considered satisfactory if they are within six (6) inches either way from exact center of the ceiling tile in the short direction (24") and with one (1) foot either way of exact center of the ceiling tile in the long direction (48") and shall be located as such on the Reflected Ceiling Plans and Sprinkler Shop Drawings. H. The Contractor shall reference the Plumbing Drawings to establish the proper layout of the sprinkler system required inside the sprinkler room. I. Recessed sprinkler heads shall be provided in all areas with finished ceilings as specified herein. J. Upright sprinkler heads shall be provided in all areas with exposed construction as specified herein. K. Dry pendant heads shall be provided in all refrigerated interior chest (coolers and freezers) as specified herein. L. Antifreeze systems with sidewall heads shall be provided inside all exterior refrigerated chests (coolers and freezers) as specified herein. Amok FIRE PROTECTION SECTION - 15300-12 either 165°F or 212°F, located centered between the exterior wall of the building and the edge of the canopy, with a maximum on- line spacing of 12'-0" between heads. 7. Interior Refrigerated Chests and Freezers a. Interiors of refrigerated chests and freezers shall be protected with a wet pipe system employing dry pendant heads designed to deliver a minimum density of 0.15gpm/sf over the most hydraulically remote 2,500sf or entire area. Sprinklers shall be 1/2" orifice, rated at 212°F with a maximum of 120sf/head spacing. b. Exteriors of refrigerated chests and freezers with tops constructed of combustible materials shall be protected with a wet pipe system designed to deliver a minimum density of 0.20 gpm/sf over the most hydraulically remote 2,OOOsf or entire area. Sprinklers shall be 1/2" orifice, rated at 212°F with a maximum of 120sf/head spacing. 8. Exterior Refrigerated Chests and Freezers a. Interiors of refrigerated chests and freezers shall be protected with an antifreeze system designed to deliver a minimum density of 0.15 gpm/sf over the most hydraulically remote 2,500sf or entire area. Sprinklers shall be 1/2" orifice, rated at 212°F with a maximum of 120sf/head spacing. 9. Sales Areas/Deli/Florist, Juice Bar, Pharmacy & Checkout Areas/Above Combustible Acrylic Ceilings a. Shall be protected with a wet pipe system designed to deliver a minimum density of 0.20 gpm/sq. ft. over the hydraulically most remote 2,000 sq. ft. or entire area. Sprinklers shall be 1/2" orifice, elk rated at 212°F with a maximum 120 sq. ft. spacing, in addition to protection provided below ceilings as specified herein for sales and work areas. 10. Compactor Walkways and Chutes a. Shall be protected with an antifreeze system designed to deliver a minimum density of 0.15gpm/sf over the most hydraulically remote 2,000 sf or entire area. Sprinklers shall be 1/2" orifice, rated at 212°F with a maximum of 130sf/head spacing (ten feet apart in walkways). 11. Bakery Equipment/Ovens and Proof Box a. Shall be protected with a wet pipe system designed to deliver a minimum density of 0.20gpm/sf over the entire area. Sprinklers shall be 1/2" orifice, rated at 50°F above the maximum predicted ambient temperature for that area with a maximum of 100- 200sf/head spacing. B. Calculated sprinkler systems should anticipate a demand of 250gpm for hose streams. The hydraulics of the system should be calculated on the basis of the available water supply. The system water demand shall be 10psi less than the available water supply at the demand flow, a margin of safety required by FM, allowing for future deterioration of the water supply. C. FM Data Sheet #3-26, "Fire Protection Water Demands for Sprinklered Properties shall supersede NFPA Group Hazard Classification graphs for determining sprinkler demands. This would apply to sprinkler design criteria not already specified herein. FIRE PROTECTION SECTION - 15300-11 a. Shall be protected with a wet pipe system designed to deliver a minimum density of 0.20gpm/sf over the most hydraulically remote 2,OOOsf area. Sprinklers shall be 1/2" orifice, rated at either 165°F or 212°F with a maximum of 130sf/head spacing. 2. Storage Areas and Enclosed Receiving Dock Areas a. Shall be protected with a wet pipe system designed to deliver a minimum density of 0.30gpm/sf over the most hydraulically remote 2,OOOsf area. Sprinklers shall be 17/32" orifice, rated at 286°F with a maximum of 100sf/head spacing for sprinklers in storage areas where applicable for up to 12-ft. high shelf or palletized storage. Should rack storage be used or if storage is higher than 12 feet, protection specifications should be determined by consultation with Factory Mutual. 3. Bottle Building Customer and Storage Areas a. Customer areas shall be protected with a wet pipe system designed to deliver a minimum density of 0.30gpm/sf over the most hydraulically remote 2,OOOsf or entire area. Sprinklers shall be 1/2" orifice, rated at 212°F with a maximum of 100sf/head spacing. Storage areas shall be protected with a wet pipe system designed to deliver a minimum density of 0.30gpm/sf over the most hydraulically remote 2,OOOsf of entire area. Sprinklers shall be 17/32" orifice, rated at 286°F with a maximum of 100sf/head spacing. 4. Compressor Room, Mechanical Room, Elevator Shaft and Machine Room areas a. Shall be protected with a wet pipe system designed to deliver a minimum density of 0.20 gpm/sf over the most hydraulically " remote 2,OOOsf or entire area. Sprinklers shall be 1/2" orifice, rated at 212°F with a maximum of 100-120sf/head spacing (sprinklers shall be rated at 286°F or 350°F for elevator shafts and mechanical rooms). 5. Aerosol Room Areas a. Shall be protected with a wet pipe system designed to deliver a minimum density of 0.60 gpm/sf over the entire room area. Sprinklers shall be 17/32" orifice, rated at 286°F with a maximum of 100sf/head spacing. This protection is adequate for palletized storage less than five (5) feet high. Should storage be five (5) feet or higher, protection specifications shall be determined by consultation with FM. 6. Canopy and Vestibule Areas a. Interiors of canopies shall be protected with an antifreeze system, design based on Ordinary Hazard Pipe Schedule. Sprinklers shall be 1/2" orifice, upright heads rated at 212°F, located within a maximum of 3'-0" of the peak of the canopy and a minimum of 2'- 0" horizontally away from the sloping roof deck, with a maximum on-line spacing of 12'-0" between heads. b. Exteriors of canopies (below soffit) shall be protected with an antifreeze system, design based on Ordinary Hazard Pipe Schedule. Sprinklers shall be 1/2" orifice, recessed heads rated at FIRE PROTECTION SECTION - 15300-10 E. The Contractor shall confine his storage/handling of materials and his construction operations to such limits as directed by the Architect and/or the General Contractor. F. The Contractor shall do all carting, handling and hoisting for his materials and equipment in a safe and satisfactory manner. Any damage resulting there from shall be repaired or paid for by this Contractor to the satisfaction of all parties concerned. G. All respective materials and equipment shall be by same manufacturer, identified by the maker's name, mark, rating and approved standards where applicable. H. All materials and workmanship shall conform to the latest edition of NFPA Codes and Standards as modified by FM. I. The Contractor shall be responsible during the installation and testing periods of the sprinkler system for any damage to the Work of others, to the building, its contents, etc. caused by leaks in any equipment, by unplugged or disconnected pipes, fittings, etc., or by overflow and shall pay for the necessary replacements or repairs to the work of others, damaged by such leakage. J. All fire protection devices shall be FM and UL listed. All fire protection materials and equipment shall be installed in conformance with FM Standards. 14. ACCEPTABLE MANUFACTURERS: A. Sprinkler Heads 1. Central Sprinkler Corporation 2. Grinnell 3. Reliable 4. Star 5. GEM B. Hangers, Rods and Clamps 1. Carpenter& Peterson 2. ITT Grinnell 3. B-Line 4. Michigan Hanger Corporation 5. Empire C. Valves 1. Kennedy 2. Muller 3. Nibco 4. United 15. DESIGN CRITERIA A. Factory Mutual has established the acceptable installation requirements for sprinklers in the following store areas: 1. Sales, Office, Work, Prep, Employee, Customer, Corridor and Stairwell Areas FIRE PROTECTION SECTION - 15300-9 2. Architect - Five (5) sets distributed for approval and review with combined comments to: a. General Contractor b. Sprinkler Contractor C. Architect d. Fire Protection Engineer e. Stop & Shop Engineering Department B. All equipment submittal sets shall be bound listing all pertinent data, checked and highlighted for all materials and equipment denoting name of manufacturer, model number, composition, finish, grade, size and capacity. C. The naming of manufacturers in the specifications shall not be construed as eliminating the materials, products or services of other manufacturers and suppliers having equivalent items approved by FM. D. The substitution of materials or products other than those herein specified are subject to proper review and approval by Stop & Shop and when granted in writing by Stop & Shop. E. Stop & Shop Engineering Department reserves the right to request equipment submittals on any material and equipment not specified herein under this Section. 12 AS-BUILT DRAWINGS A. Maintain at the site an up-to-date marked-up set of as-built drawings which shall -mow be corrected and delivered to Stop & Shop Construction Department upon completion of the Work. B. The Contractor shall furnish Stop & Shop Construction Department with one reproducible sepia print of each approved shop drawing, revised to show as-built conditions. 13. WORKMANSHIP, MATERIALS HANDLING AND DELIVERY A. The Contractor shall see that all his materials and equipment are delivered to the building when required, so as to allow the Work to progress in the most efficient manner. B. All equipment and materials must be new, unused, and free from any imperfections. C. All work, equipment and materials shall be protected at all times. The Contractor shall make good all damage caused by his workmen either directly or indirectly. All pipe opening shall be closed with caps and/or plugs during installation. All equipment shall be tightly covered and protected against dirt, water, chemical or mechanical injury. D. All work shall be done by skilled workmen in accordance with the best practices of the trade. FIRE PROTECTION SECTION - 15300-8 J. All hydraulic calculations shall include all requirements specified in NFPA-13, chapter 6. Exceptions are as noted in FM Data Sheet #2-8N, section 7 shall be followed. K. The hydraulic calculations shall note the pressure losses for all types and sizes of meters, detector checks, backflow preventers, strainers, gate valves, check valves, fittings and pipe (types, sizes, length, and condition), etc. from the effective point of the flow test to the base of each riser located inside the building. L. The hydraulic calculations shall clearly denote the differential and specific elevations for all flow test hydrants, finished floor of the building, and resulting pressure loss at the base of the riser entering the building. M. The Sprinkler Contractor shall submit hydraulic calculations for the hydraulically most remote area for each sprinkler system zone, as specified herein. N. Hydraulic calculations shall include FMRC listed pressure loss values for corresponding backflow devices as specified herein (not manufacturer's data). O. The Sprinkler Contractor shall submit three (3) sets of hydraulic calculations, for three (3) different remote areas, for each grid sprinkler systems as described in NFPA 13 paragraph 6-4.4.2 and identified on Sprinkler Shop Drawings with exceptions as noted in F.M. Data Sheet 2-8N addendum in proofing the hydraulically most remote area of each respective grid system. P. Should the Sprinkler Contractor have any questions concerning the Fire Protection Specifications and/or Insurance carrier requirements, either during bidding, while preparing shop drawings and/or during construction, they shall be directed to the Fire Protection Engineer and Stop & Shop Engineering Department in writing for the necessary interpretation from the Insurance carrier. Q. No work shall commence until the Sprinkler Contractor has a set of shop drawings stamped "Approved" by Factory Mutual, the Architect and/or Fire Protection Engineer and Stop & Shop Engineering Department and the written approval of the local Fire Marshall and Building Department. R. The Sprinkler Contractor shall submit all documents as specified herein to the appropriate Factory Mutual District Office with respect to the location of the project. S. The Sprinkler Contractor shall submit the sprinkler system hydraulic calculations simultaneously with the shop drawings for approval as specified herein. 11. EQUIPMENT SUBMITTALS A. The Contractor shall within thirty (30) days after the award of the sprinkler contract and prior to placing any orders for material, submit seven (7) complete sets of equipment submittals for approval and review to the following: 1. Factory Mutual (Stop & Shop's Insurance Carrier) - Two (2) sets to the FM District office having jurisdiction for approval and review. OOW FIRE PROTECTION SECTION - 15300-7 B. Shop drawings shall be based on the latest revisions to the Architectural, Structural, Plumbing, HVAC, Electrical Drawings and Stop & Shop Fixture Plan (F-1) prior to award of the Sprinkler Contract. C. Shop drawings shall be prepared by a certified NICET design engineer and stamped by a licensed professional Fire Protection Engineer. D. Shop drawings shall include all requirements specified in NFPA-13, section 6-1 in making shop drawings and/or as specified herein and shall be prepared to include but not limited to the following: 1. Building Plans - 1/8" = V-0" scale (minimum scale). 2. Site Plans - 1" = 40'-0" scale (minimum scale). 3. Cross Sections - 1/8" = 1'-0" scale (minimum scale). 4. Riser Elevations - 1/4" = 1'-0" scale (minimum scale). 5. Details - 1/4" = V-0" scale (minimum scale). 6. Flow Test Data as specified herein. E. Shop drawings shall indicate all sections of pipe to be shop welded and type of welded fittings used. F. Shop drawings shall also be prepared to include, but not be limited to, the following: 1. Riser plans, elevations and sections. 2. All hanger and seismic restraint details. 3. Anti-freeze loop details. 4. Sprig details for open web joist construction. 5. Sprig details for steel beam construction. 6. Recessed wall indicator posts. 7. Inspector's test and drain details. 8. Auxiliary drain details. 9. Front canopy details. 10. Arm over details for sprinkler heads above and below the ceilings of refrigerated Meat Rooms, and all refrigerated chests and freezers. G. Shop drawings shall indicate the following items out of function to show the proper relationship of the sprinkler system to the building. 1. All walls, partitions, elevators, stairwells, soffits, awnings, chests, freezers, cooking hoods, ovens, retarders and ceiling the patterns. 2. All HVAC registers, grilles, flues, vent hoods, major mechanical equipment and ducts. 3. All recessed halide, fluorescent and incandescent lighting in areas with finished ceilings and/or inside chests (coolers and freezers). 4. All major structural elements. 5. All ceiling and wall mounted refrigeration fan and gravity coil units inside chests, freezers and cooled rooms. H. Shop drawings shall name all areas, rooms, chests, freezers, cooking hoods, ovens and retarders. I. The Contractor shall prepare a separate reflected ceiling plan showing the exact location of all sprinkler heads (without denoting piping) indicating the items out of function specified here in paragraph G.1, G.2, G.3 and G.S. FIRE PROTECTION SECTION - 15300-6 9. GUARANTEE A. Attention is directed to the provisions of the General Conditions regarding guarantees and warranties for work under this Section. B. All sprinkler system alterations and additions, as specified under this section shall be guaranteed for one (1) year against defective equipment, materials and/or workmanship. The Sprinkler Contractor under this guarantee shall repair and replace any defective equipment, materials and/or workmanship at no cost to the Owner. The guarantee period shall begin on the date a successful acceptance test is made. C. The guarantee shall not be construed as requiring the Contractor to render service or maintenance required in the normal operation of the equipment, or to make repairs that may be needed due to the Owner's negligence, abuse or breakage. 10. SHOP DRAWINGS AND HYDRAULIC CALCULATIONS A. The Contractor shall, within thirty (30) days after the award of the sprinkler contract and prior to any fabrication, submit complete shop drawings with hydraulic calculations to the following for approval, review, comment and/or coordination: 1. Factory Mutual (Stop & Shop's Insurance Carrier) - Eight (8) complete sets of shop drawings with hydraulic calculations to the FM District Office having jurisdiction for review and comments (plan review letter) with distribution to: a. Factory Mutual b. General Contractor C. Sprinkler Contractor d. Architect (3 copies) e. Fire Protection Engineer f. Stop & Shop Engineering Department g. Local Fire Department h. Local Building Department 2. Architect - Six (6) complete sets of shop drawings with hydraulic calculations (unapproved by FM) distributed for approval and review with combined comments to: a. General Contractor b. Sprinkler Contractor C. Architect (3 copies) d. Fire Protection Engineer e. Stop & Shop Engineering Department 3. General Contractor - A minimum of five (5) complete sets of shop drawings for coordination to: a. General Contractor b. Sprinkler Contractor C. Plumbing Contractor d. HVAC Contractor e. Electrical Contractor FIRE PROTECTION SECTION - 15300-5 D. "Install': install materials, equipment or assemblies furnished by other trades or the Owner. ...,,, E. "Concealed": where used in connection with the installation of piping and accessories, shall mean that which is hidden from sight as in chases, furred spaces, pipe shafts or above suspended ceilings. F. "Exposed": shall mean not"concealed" as defined above. G. "UL": Underwriters Laboratories Inc. H. "FM": Factory Mutual "Approved" shall refer to approval by Factory Mutual. I. "NFPA": National Fire Protection Association. J. "Listed": shall refer to materials or equipment included in a list published by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment or materials, and whose listing states either that the equipment or material meets nationally recognized standards or has been tested and found suitable for use in a specified manner. K. "Chests" shall mean all coolers and freezers. L. "LWS": Local Water Supplier. M. "GC": the Project General Contractor. N. "PC": the Project Plumbing Contractor. O. "EC": the Project Electrical Contractor. 8. DESIGN INFORMATION A. Upon award of the contract for the Work under this section, the Contractor shall contact Arkwright Insurance representative Howard Marshall, Senior Account Executive, Arkwright Mutual Insurance, 225 Wyman Street, P. O. Box 9198, Waltham, MA 02254-9198, Telephone Number (781) 906-3020, extension 3010; Fax (781) 906-3025 for purpose of filing for a FM Index Number and assignment to the proper Factory Mutual District Office having jurisdiction and a Loss Prevention Consultant associated with this Project. B. For interpretation and/or consultation of FM standards, insurance requirements and/or specifications under this section, the Contractor shall contact Arkwright Insurance representative Howard Marshall, Arkwright Mutual Insurance, 225 Wyman Street, P. O. Box 9198, Waltham, MA 02254-9198, Telephone Number (781) 906-3020, extension 3010; Fax (781) 906-3025. For further clarification and/or approvals for substitutions or changes associated with the Work under this section, the Contractor shall contact Stop & Shop Fire Protection Engineer, Marc Wall, 1385 Hancock Street, 9th floor, Quincy, MA 02169, Telephone Number (617) 770-7148. FIRE PROTECTION SECTION - 15300-4 Mutual, Alarm Company, General Contractor, Stop & Shop representatives (Construction, Engineering Departments and Store Manager) prior to doing so. C. The Contractor shall resubmit on all documents (shop drawings, hydraulic calculations, equipment submittals, etc.) specified herein, which after initial review are returned marked "Not Approved". D. The sprinkler system shall be maintained in operation at all times when system is not being worked on. System shall be operational all nights and weekends. 5. CODES, ORDINANCES AND STANDARDS A. All work shall conform to all applicable State and Local Codes, and the latest editions of the following National Fire Protection Association Codes and Standards, as modified by Factory Mutual. NFPA Standards: FM Data Sheet: 1. 13 - Sprinkler Systems #2 -8N 2. 231 - General Storage, Indoor #8 - 0 & #8 - 9 3. 231 C - Rack Storage of Materials #8 - 9 4. 17A- Liquid Agent Extinguishing System None 5. 96 - Cooking Equipment Vapor Removal None 6. 30 - Flammable & Combustible Liquids Code #7 -29 7. 30B - Storage & Manufacture of Aerosol Products #7 - 29S 8. 654 Fire & Dust Explosion Prevention in Chemical Dye, Pharmaceutical & Plastics Industries #7 - 76 "^ 9. 14 - Standpipe and Hose Systems #4 -4N 10. 13 - Protection of Piping Against Damage Where #2 - 8 Subject to Earthquakes B. Where the requirements of this section are more stringent than the said standards, the requirements of this section shall govern. C. The Contractor shall comply with all requirements cited by the Local Authorities and/or the LWS and shall provide any additional requirements at his own expense. Consultation with said authorities prior to submitting a bid is strongly advised. 6. PERMITS AND FEES A. Sprinkler Contractor shall file all required notices and plans with proper authorities and shall secure and pay for all necessary permits, inspections, tests and costs incidental to his work. No work shall commence prior to this. 7. DEFINITIONS A. "Contractor": the Fire Protection Contractor and/or of his Subcontractors, Vendors or Suppliers. B. "Provide": furnish and install. C. "Furnish": purchase and deliver to another trade or the Owner for installation. FIRE PROTECTION SECTION - 15300-3 15. All sprinkler heads, sprinkler guards and escutcheons. 16. Wet pipe systems alterations and additions. 17. Chest penetrations and sealing of same. 18. Pipe escutcheons 19. Sprinkler Guards 20. All work specified herein 21. Phasing of all work to allow new systems to replace existing while the facility remains in operation. C. Refer to reflected ceiling plans for all areas having lighting alterations and relocate existing sprinkler heads at all locations in conflict. Contractor must field review, prior to submitting bid. D. The work under this Contract shall include all labor, materials, tools, equipment, transportation, insurance, temporary protection, supervision and incidental items essential for proper installation and operation, even though not specifically mentioned or indicated but which are usually provided or are essential for proper installation and operation of all Fire Protection Systems as indicated on the Drawings and specified herein. E. The Specifications and Drawings describe the minimum requirements that must be met by the Fire Protection Contractor for the installation of all work as shown on the Drawings and as specified herein. F. Give all notices, file all Plans, pay all fees, obtain all permits and approvals from authorities having jurisdiction for this Work. Include all fees in the Bid Price. 3. WORK NOT INCLUDED A. The following items of work are to be done by others and shall not be included in the Work of this section. However, it shall be the responsibility of this Contractor to supply the Subcontractors with the necessary information, drawings and supervision so that they can properly complete their phase of the installation. 1. Electrical wiring and connections to all flow switches, supervisory switches, pressure switches, bells and alarms associated with the sprinkler system and hood fire suppression systems. 2. Fire extinguishers in the building. 3. Excavating and backfilling. 4. Cutting, patching, box-outs and holes through metal deck. 5. Alarm systems. 6. Hood fire suppression systems. 7. Cutting holes in ceiling tiles. 4. COORDINATION A. All work under this section shall be coordinated with all other disciplines involved with the Project. Any request for deviation from the requirements of this section shall be submitted to Stop & Shop Engineering Department in writing for review and approval prior to the start of any Work under this section. B. The Sprinkler Contractor shall coordinate all valve closures which may impair existing building fire protection systems with the local Fire Department, Factory FIRE PROTECTION SECTION - 15300-2 SECTION 15300 FIRE PROTECTION 1. GENERAL REQUIREMENTS A. Examine all drawings and all other Sections of the Specifications for requirements affecting this Section. Include in and make part of this Section all work related under other Sections and required on all Drawings and Documents. B. Before submitting bid, visit the site and examine conditions under which the work has to be performed. Report to the Owner any conditions which might adversely affect the work to be performed. C. Documents affecting work of this Section include, but are not necessarily limited to, General Conditions, Supplementary Conditions, and Sections in Division I of this Specification. When a conflict occurs between Section 15300 and the aforementioned sections, the most stringent requirements shall apply. D. Coordinate work with all other trades affecting work of this Section. Cooperate with such trades to assure the steady progress of all work of this Contract. 2. SCOPE A. The Contractor shall provide complete hydraulically designed sprinkler system alterations and additions for coverage of all store areas affected, as shown on the latest Architectural Drawings and Stop & Shop Fixture Plan (F-1). Areas shall include portions of the first floor and mezzanine levels. All new roofs, awnings, canopies, below canopies, electrical closets, refrigerated chests and freezers, etc. shall be sprinklered where required by NFPA, FM, State and Local Codes and/or Local Authorities at the expense of the Sprinkler Contractor. B. The following items of work are to be included in the responsibility of the Contractor as Work of this section: 1. Complete building sprinkler system alterations and additions based on the latest Architectural Drawings and Fire Protection Specifications. 2. Flow Tests 3. Shop drawings. 4. As built Drawings. 5. Equipment Submittals. 6. Coordination of the Work of all other trades. 7. Sleeves and inserts. 8. Application, securing and payment for all permits, certificates, taxes, fees, inspections, tests and approvals required in connection with the Work under this section. 9. Testing and flushing of sprinkler system piping. 10. Pre-Bid site visit to determine existing conditions and extent of the Work. 11. All work shown on the drawings and/or specified herein. 12. Hangers, clamps and rods. 13. Seismic restraints. 14. Pipe, pipe escutcheons and fittings. FIRE PROTECTION SECTION - 15300-1 SECTION 15300 FIRE PROTECTION INDEX 1. GENERAL REQUIREMENTS..........................................................................................1 2. SCOPE ............................................................................................................................1 3. WORK NOT INCLUDED..................................................................................................2 4. COORDINATION.............................................................................................................2 5. CODES, ORDINANCES AND STANDARDS ..................................................................3 6. PERMITS AND FEES......................................................................................................3 7. DEFINITIONS..................................................................................................................3 8. DESIGN INFORMATION.................................................................................................4 9. GUARANTEE...................................................................................................................5 10. SHOP DRAWINGS AND HYDRAULIC CALCULATIONS...............................................5 11. EQUIPMENT SUBMITTALS............................................................................................7 12 AS-BUILT DRAWINGS....................................................................................................8 13. WORKMANSHIP, MATERIALS HANDLING AND DELIVERY........................................8 14. ACCEPTABLE MANUFACTURERS:...............................................................................9 15. DESIGN CRITERIA .........................................................................................................9 16. SPECIAL DESIGN CONSIDERATIONS........................................................................12 17. CUTTING AND WELDING.............................................................................................20 18. PIPING...........................................................................................................................21 19. FITTINGS.......................................................................................................................21 20. HANGERS.....................................................................................................................21 21. SLEEVES.......................................................................................................................24 22. VALVES.........................................................................................................................24 23. FLUSHING CONNECTIONS.........................................................................................25 24. DRAINS .........................................................................................................................25 25. SPRINKLER HEADS .....................................................................................................25 26. SPARE SPRINKLER HEADS........................................................................................26 27. SPRINKLER GUARDS ..................................................................................................26 28. ESCUTCHEONS ...........................................................................................................27 29. SIGNS............................................................................................................................27 30. FLUSHING AND TESTING PIPE ..................................................................................28 31. FLOW TEST ..................................................................................................................28 32. SYSTEM DIAGRAMS AND OPERATING INSTRUCTIONS .........................................29 33. FIRE EXTINGUISHERS ................................................................................................29 34. CLEANING AND ADJUSTING.......................................................................................29 35. PHASING.......................................................................................................................29 FIRE PROTECTION - INDEX-1 DIVISION 15 MECHANICALS SECTION 10160 — PRECAST CONCRETE BOLLARDS PART 1: GENERAL 1.1 SUMMARY A. Section includes Furnish Precast Concrete Bollard indicated on drawings or specified herein. 1.2 REFERENCES A. American Society for Testing & Material 1. ASTM C33 2. ASTM C150 3. ASTM C31 1.5 SUBMITTALS A. Submit product data, shop drawings and samples. 1. Product Data: Manufacturer's specifications and technical data edited specifically for proposed system, including the following specific information: a. Detailed specification of construction fabrication. b. Manufacturer's installation instructions c. Maintenance literature d. Product warranty 2. Shop Drawings: Indicate pertinent dimensions, general construction, component connections, anchoring methods, hardware, and installation procedures. 3. Samples as requested by Architect. 1.6 QUALITY ASSURANCE A. Qualifications of Manufacturer: Manufacturer to be pre-qualified by Owner prior to bidding. Failure to comply will result in disqualification of bid. Manufacturer to have at least five years experience in the manufacturer of precast concrete bollards field proven for at least five years. 1.7 WARRANTY A. Manufacturer shall submit a written warranty for precast products for the period of two years upon acceptance of products. PART 2: PRODUCTS 2.1 MANUFACTURERS A. Acceptable manufacturer for Precast Concrete Bollards: 1. Thunderstone- Lincoln, Nebraska as distributed by Consolidated Brick, Manchester, NH Mold#STO-C1, Color#T-01, hammered finish, 12"dia., 7'-0" long (3'-0"exposed) 2. or equal as approved by S&S B. Other manufacturers shall comply with minimum levels of material and detailing indicated on drawings or specified herein. C. All Precast products for this project shall be of one manufacturer 2.2 MATERIALS A. Portland Cement:ASTM C150 specifications for Portland Cement. B. Aggregates. All aggregates to meet ASTM C33 specifications, to be cleaned of foreign matter and properly graded to size. C. Coloring. Pigments used shall be inorganic, resistant to alkalinity and used as per manufacturers recommendations. ew END OF SECTION Precast Concrete Bollards— 10160 - 1 SECTION 10150 -TOILET PARTITIONS & ACCESSORIES PART 1: GENERAL 1.1 SCOPE A. Furnish and install toilet partitions and accessories as shown on the Drawings and/or herein specified. 1.2 DELIVERY AND STORAGE OF MATERIALS A. All materials shall be stored in an enclosed shelter providing protection from damage and exposure to the elements. PART 2: PRODUCTS 2.1 MATERIALS A. All toilet partitions, urinal screens, doors, etc. shall be "Academy"as manufactured by Sanymetal of Somerset, KY. All toilet partitions, urinal screens, doors, etc. shall receive the "Sanyacrylic"finish. The Sanymetal color shall be"#57—Dark Beige". Equal Products from All American Metal Corp. of Freeport, NY shall be acceptable. The All American Metal Corp. color shall be"#90—Terra Cotta". NO OTHER SUBSTITUTIONS SHALL BE ACCEPTED. 1. All partitions and urinal screens shall be floor mounted and overhead braced. Provide all necessary blocking, miscellaneous iron, etc. for support of the partitions and screens. 2. All toilet stall doors shall be self-closing as required to satisfy handicapped accessibility requirements. 3. All wall anchors shall be continuous (56 1/2" long)aluminum brackets. Plastic is not acceptable. 4. Include guards, door coat hook/bumper and all necessary hardware. 5. Provide shop drawings for approval before start of fabrication. 6. Plastic, plastic laminate, etc.type partitions are not acceptable. B. Provide mirrors at each sink equal to "Bobrick#13165-2436". C. Remove and re-install existing grab bars. PART 3: EXECUTION 3.1 INSTALLATION A. Install all toilet partitions, urinal screens, doors, grab bars, accessories, etc. in accordance with the manufacturer's instructions and the Drawings. B. Adjust doors as required. C. Install mirrors at each toilet room sink location, mounted to comply with all handicapped requirements. D. Leave all partitions, doors, dispensers, etc. in perfect working order. END OF SECTION e Toilet Partitions &Accessories—10150 - 1 DIVISION 10 SPECIALTIES and ensure full bond to substrate surface. Butt edges tight. G. Install seams vertical and plumb at least 6-inches from outside corners and 3 inches from inside corners. Horizontal seams are not acceptable. H. Cover spaces above and below windows, above doors, in pattern or numerical sequence from roll, whichever is applicable. I. Apply wall covering to electrical, telephone and other wall plates prior to replacing. J. Where wall covering tucks into door frame reveals, or metal wallboard or plaster stops, apply covering with contact adhesive within 6 inches of wall covering termination. Ensure full contact bond. K. Install termination trim where vinyl does not stop at a comer. L. Remove excess wet adhesive from seam before proceeding to next wall covering sheet. Wipe clean with dry cloth. M. Continue wall covering through jambs and heads of drywall openings. N. At completion of wall covering application, replace all accessories, plates and similar items to original position. O. During application of wall coverings, protect the work of other surfaces against soilage and damage. 3.3 DEFECTS A. Replace wall coverings applied to defective substrate surfaces. Correct defects in completed wall coverings. 3.4 SCHEDULE A. Wall Covering Schedule for Mezzanine: 1. Wall Covering for Manager's Office shall be Wall Covering No.4. 2. Wall Covering for Conference/Community Room shall be Wall Covering NoA. 3. Wall Covering for Hallway and General Office shall be Wall Covering No. 4. B. Wall Covering Schedule for The Customer Service Area: 1. Wall Covering for Customer area shall be Wall Covering No.4. END OF SECTION Vinyl Wall Covering—09950-3 PART 2: PRODUCTS 2.1 MATERIALS A. Vinyl-coated wall covering shall meet or exceed FS-CCC-W-408A for Type 1, II, or III, and CFFA-W-101-A Quality Standard for Vinyl Coated Fabric Wall Covering. Material shall contain mildew and germicidal inhibitors, and shall meet cleanability tests. B. Vinyl wall covering material shall be based on those wall coverings as indicated below, as scheduled on the drawings, and as indicated in the Stop&Shop Decor Drawings. Wall Covering NoA: Distributor: D.L. Couch Product Name: Etchwork LA Product Description: Pattern No.114619A Contact: (800)433-0790 2.2 ACCESSORIES A. Adhesive: Type recommended by wall covering manufacturer to suit application to substrate. Water based types, mildew resistant, non-staining, B. Substrate Filler:As recommended by adhesive and wall covering manufacturers, compatible with substrate. C. Substrate Primer and Sealer: Type as recommended by wall covering manufacturer. 2.3 WALL MOULDING A. See drawings and Stop and Shop Decor drawings for wall transition mouldings. PART 3: EXECUTION 3.1 PREPARATION A. Fill cracks and smooth irregularities with filler, sand smooth. B. Wash impervious surfaces with trisodium phosphate, rinse and neutralize; wipe dry. C. Sand glossy surfaces. Shellac marks that may bleed. D. Remove electrical, telephone, and other wall plates and covers. E. Vacuum clean surfaces free of loose particles. F. Apply two coats of primer sealer to substrate surfaces. Allow to dry. Lightly sand smooth. Vacuum clean. 3.2 INSTALLATION A. Apply adhesive and wall covering in accordance with manufacturer's instructions. B. Apply adhesive to back of wall covering with brush or roller in thin, even coats over entire panel surface immediately prior to application of wall covering. Smooth wall covering to eliminate bubbles and wrinkles and ensure adhesion to wall covering C. Use wall covering in roll number sequence or in pattern sequence, whichever is applicable. D. Install wall covering before installation of bases, cabinets, hardware, or items attached to or spaced slightly from wall surface. Do not install wall covering more than 1/2-inch below top of resilient base. Run fabric behind cabinets and splashes 2 inches. E. Hang wall covering by reversing alternate strips except on match patterns as applicable. Hang non-matched patterns by overlapping the edges and double cutting through both thicknesses with zinc or aluminum strip back-up to prevent cutting the substrate (Do not razor cut on gypsum board surfaces). It is preferred to razor trim edges on a flat work table.All ceiling-to-wall and wall-to-adjacent material cuts shall be true to lines and conform to adjacent outline. F. Apply wall covering smooth, without wrinkles, gaps or overlaps. Eliminate air pockets Vinyl Wall Covering—09950-2 SECTION 09950 -VINYL WALL COVERING PART 1: GENERAL 1.1 RELATED DOCUMENTS A. All work performed under this section of the specifications shall be subject to the General Conditions, Supplementary Conditions of the Contract, and Division I General Requirements. 1.2 WORK INCLUDED A. Section includes surface preparation, prime painting and wall covering, including application materials and incidental services but not limited to the following: 1. Vinyl wall covering. 1.3 SUBMITTALS A. Submittals shall be in accordance with Section 01200—Submittals and Substitutions B. Product Data for each type of product specified. Include data on physical characteristics, durability,fade resistance, and flame-resistance characteristics. C. Submit two samples of each type, color,texture, finish, and pattern wall covering 8 inches by 10 inches in size. D. Submit manufacturer's installation instructions. E. Submit manufacturer's certificate that products meet or exceed specified requirements. 1.4 QUALITY ASSURANCE A. Applicator Qualifications: Company specializing in installing wall fabrics with three years documented experience. 1.5 REGULATORY REQUIREMENTS A. Fire Test Response Characteristics: Provide wall coverings with the following surface- burning characteristics as determined by testing identical products per ASTM E84 or another testing and inspecting agency acceptable to authorities having jurisdiction. Flame Spread 25 Fuel Contribution 35 Smoke Development 50 1.6 ENVIRONMENTAL REQUIREMENTS A. Do not apply materials when surface and ambient temperatures are outside the temperature ranges required by the adhesive or vinyl covering product manufacturer. B. Maintain these conditions 24 hours before during and after installation of adhesive wall covering. 1.7 EXTRA STOCK A. Provide 25 lineal feet of each color and pattern of wall covering. Material shall be from the same production run and dye lot as material installed. B. Package and label each roll; store where directed. C. Extra material shall be furnished as part of the Work of this Section. 1.8 DELIVERY, STORAGE,AND HANDLING A. Protect packaged adhesive from temperature cycling and cold temperatures. B. Do not store roll goods on end. Vinyl Wall Covering—09950-1 3.7 Paint colors A. For information sake, the following is a listing of the miscellaneous paint colors required: Sherwin Williams#SW1661 - Silent Yellow LRV 81% Benjamin Moore#2152-70 - Mayonnaise Benjamin Moore Interior Ready Mix—Decorators White Benjamin Moore#2065-20—Dark Royal Blue Benjamin Moore#2152-60—Mannequin Cream —Semi-gloss Finish Benjamin Moore#AC-10—San Clemente Rose Benjamin Moore#2173-30—Salmon Stream Benjamin Moore Exterior Ready Mix—Montgomery White END OF SECTION Painting—09900 -8 3.6 PAINTING SCHEDULE A. The following Painting Schedule shows the number of coats required for walls and ceilings. Doors, door frames, pipes, structural steel members in ceiling or walls and elsewhere, miscellaneous metals, etc. which are not itemized in this Schedule shall be painted as specified elsewhere in this Section. See also the Decor Plans and the Room Finish Schedule on the Drawings for specific requirements. AREA CEILING WALLS GRADE LEVEL Sales Area (includes No paint on acoustic 3 coats -see paragraph 3.13 Pharmacy, Bottle Return ceilings Painting Supermarket Sales Area Customer area &carriages Vestibules 2 Coats on GWB 3 Coats on GWB Bakery& Bakery Work Area No paint No paint incl. Retarder& Freezer Customer Area No paint on acoustic 3 coats where exposed ceilings 1 coat primer behind Wallcovering Storage, No paint on acoustic 3 coats Closet, Areas to be ceilings Determined Stairs No paint on acoustic 3 coats, except at FRP, 2 coats at ceilings risers, rails and other parts of stairs Service Department No paint on acoustic Same as Sales Area ceiling Corridor to Toilets No Paint No Paint Florist Department No paint on ceiling Same as Sales Area Deli and Fish Service No paint on acoustic No paint at FRP or ceramic the Areas ceiling Deli-Back Room/Work Area No Paint No paint at FRP or ceramic tile All Chests No Paint No Paint Meat Cutting Room No Paint No paint, 3 coats enamel on trim Bottle Return No Paint No Paint Storage Area Receiving Areas No Paint Paint GWB & Plywood 3 coats Painting—09900 -7 F. Final Paint finish shall be applied over shop or field applied primer if not shop primed. All door - frames at the front mezzanine shall be painted with two (2)finish coats of Interior Latex Gloss Enamel over shop or field applied primer if not shop primed. All toilet room door frames shall receive Benjamin Moore#AC-10—San Clemente Rose on the inside face of the frame to the door stop. 3.5 MISCELLANEOUS PAINTING DETAILS A. See the Painting Schedule below for specifications as to which interior walls and ceilings require painting. B. See other parts of this specification for painting requirements for exterior surfaces, doors, pipes, miscellaneous metals, structural steel, etc. C. Paint plywood panelboards in various rooms to which electrical, telephone and/or similar equipment will be attached one coat of black semi-gloss enamel before the equipment is attached. D. Paint the visible portions of the interior of all supply or return ducts in the Sales Area one coat of flat black enamel. E. The surfaces behind one-way glass shall receive two coats of flat black paint. F. Should items of miscellaneous metals, structural steel, etc. be delivered without shop primer, this Contractor shall provide primer as specified and the supplier of such materials shall pay all costs. G. The following items shall be painted one coat of"Pittsburgh 'Metaleaf Aluminum Paint"and one coat of finish paint to match the finish in the adjacent area, in finished areas only: i. All exposed soil, drain and waste ferrous piping, etc. ii. All copper and galvanized pipes. iii. All conduits, pipes, etc. iv. If pipe or conduit of any kind requires painting then valves, fittings, pipe hangers and related accessories shall receive the same treatment. H. All pipe coverings exposed in finished areas shall receive two coats of paint to match the la w% adjacent area. I. Paint parallel 4"wide strips in one heavy coat of safety yellow 12"o.c. on the floor between doors as indicated for Emergency Exits. J. Paint all concrete filled steel pipe bollards two coats of yellow enamel. K. Paint floor pallet positions in storage areas, as directed by Stop&Shop, in one heavy coat of safety yellow. L. In food preparation areas with FRP wall finish, paint all exposed metal frames. M. In food preparation areas with FRP wall finish, paint all exposed wood frames with clear varnish. N. Paint 3"high letters in safety yellow on the exterior of each emergency exit door, to read "EMERGENCY EXIT DOOR". Other doors to be painted to read "NOT AN EXIT". O. Paint the top edge of all sidewalk curbs (6"wide)as well as the front face of the curbs one heavy coat of safety yellow. Stop the yellow paint where the sidewalk ramp meets the pavement grade. P. If metal is galvanized, first coat with SW Galvite Primer or approved equal. Then apply, after proper drying time, finish coats as above. Q. Omit prime coat where item is shop primed. Painting—09900 -6 I. CONCRETE & MASONRY: Remove all dirt, dust, oil, grease, stains and efflorescence. Roughen when needed to provide good adhesion for paint. DO NOT PAINT ANY MASONRY UNTIL MASONRY CONTRACTOR HAS COMPLETED HIS WASH DOWN. 3.2 SCHEDULE OF PAINT TYPES, FINISHES& COVERAGE REQUIREMENTS A. Exterior: 1. Concrete Masonry(Where not pre-finished): a. One coat of"VIP 1200"acrylic alkali resistant surfacer conditioner b. Two coats of"VIP Last-O-Coat 8100"ter-polymer elastomeric high-build waterproof coating c. Color for both products to be "Stop& Shop Beige". The VIP products are manufactured by the VIP Division, VIP/Lighthouse Products, PO Box 1253, New Smyrna Beach, FL 03270, tele: (800)228-5537. 2. Metal Doors, Frames, Louvers, Bollards, Pipe Rails, and Miscellaneous Metals, etc.: a. One prime coat of SW Kromik Metal Primer b. Two finish coats of SW Industrial Enamel B. Interior: 1. Wood, Natural Finish: (Trim, Window Casings, including back sealing of any wood which will be in contact with the floor, with one coat of varnish) a. One prime coat of Clear Polyurethane Varnish, Gloss Finish b. Two finish coats of Clear Polyurethane Varnish, Dull Finish 2. Drywall: (Flat or eggshell enamel as directed by Stop & Shop) a. One prime coat of Latex Primer b. One or two finish coats (see Schedule below)of Interior Latex Eggshell for Sales Area walls, all other areas Interior Latex Semi-Gloss Enamel 3. Masonry& Concrete: a. One prime coat of Block Filler b. Two finish coats of Latex Semi-Gloss Enamel 4. Wood, Painted Finish &Metal Doors, Frames, Pipe Rails, Bollards, etc.: a. One prime coat of Enamel Undercoater b. Two finish coats Interior Latex Semi-Gloss Enamel (See Decor Plan for color) C. If item is shop primed, field applied primer coat can be omitted. 3.3 PAINTING MASONRY A. Exposed exterior concrete masonry block shall be painted (except at colored block)as specified above. B. Materials shall be applied according to manufacturer's instructions. C. Latex or similar paints will not be considered an acceptable substitute for the specified paint. D. Before any materials are ordered for the exterior, the Contractor shall prepare a 3'x 6' sample panel using the specified (or approved equal) products. B. Obtain approval of the sample from Stop &Shop before proceeding further. E. All raked joints shall be brushed to insure proper coverage. F. No paint shall be applied to the interior of the exterior masonry walls until the exterior painting is complete and the walls have been given adequate time to completely dry out. 3.4 PAINTING THE SALES AREA A. The entire Sales Area shall be given three (3)coats on all walls, gypsum wallboard ceiling drops and soffits. B. Hollow metal doors and all door frames (new&existing)shall be painted to the floor as specified above. C. Sales Area columns shall be painted 2 coats of Interior Latex Semi-Gloss Enamel,over shop primer. D. Wood doors to have a clear natural finish. e"k E. All Sales Area metal doors and frames, including the interior faces of the emergency exit doors that exit directly from the Sales Area, shall be painted with 2 finish coats of Interior Latex. Painting—09900 -5 G. All wallcoverings shall be as specified in the decor drawings and the Stop & Shop Decor Drawings. It is strongly suggested that the wallcoverings be purchased through Stop & Shop for quality control. 2.4 QUALITY ASSURANCE PROVISIONS A. A space shall be designated by the Construction Manager/General Contractor for the storage of all paint, materials, and tools. The storage space shall be kept clean and adequately protected from damage at all times and all reasonable precautions shall be taken to prevent fire. B. All materials shall be stored in sealed and labeled containers. C. Linseed oil, shellac, turpentine and other materials shall be of the highest quality and shall be approved by the Architect. D. Necessary materials not specifically covered by this specification shall be subject to approval by the Architect. The Contractor shall submit product data to the Architect prior to ordering any such materials. E. Substitutions from Decor Plans will not be permitted. F. Resin-emulsion and similar water thinned paints are not acceptable. 2.5 MATERIAL STANDARDS A. Raw Linseed Oil:ASTM D-234. B. Boiled Linseed Oil: ASTM D-260. C. Turpentine:ASTM D-13. D. Shellac: Pure, white or orange gum, cut in pure denatured alcohol, using 5 pounds of gum to 1 gallon of alcohol. E. Putty: White lead whiting putty. F. Patching Plaster: White, non-shrinking, containing no lime; uniform set and quality. G. Tinting Colors: Where required for oil paint, shall be ground in pure linseed oil. Colors shall be non-fading. H. Colors: Selected by Stop &Shop. Verify and obtain approval of colors before starting any work. The Contractor shall prepare samples at the job site, as required, until colors and textures are satisfactory to Stop& Shop. PART 3: EXECUTION 3.1 CLEANING, PREPARATION AND PRETREATMENT OF SURFACES A. All hardware, hardware accessories, machined surfaces, plates, lighting fixtures, sprinkler heads, fire detection elements, diffusers and similar items in contact with painted surfaces and which are not to be painted, shall be removed, masked or otherwise protected prior to surface preparation and painting operations. B. Exposed nails and other ferrous metal on or in contact with surfaces to be painted with water thinned paints shall be spot-primed with zinc dust, zinc oxide, basic lead silicon chromate or zinc chromate primer. C. Surfaces to be painted shall be thoroughly cleaned prior to painting. Cleaning solvents shall be of low toxicity and shall have a flash point above 100°F. D. Cleaning and painting shall be scheduled so that dust and contaminants from the cleaning process will not fall on wet, newly painted surfaces. E. WOOD: Sandpaper to provide a smooth, uniform surface and then dust off with a tack cloth. After priming coat has dried, apply putty as previously specified. F. STEEL& IRON: Remove grease, scale, rust or dust and touch-up any chipped or abraded places on items which have been shop primed. Remove rust or scale by wire brushing or other means as necessary to produce a satisfactory surface for paint. G. GYPSUM WALLBOARD:All taping, spackling and sanding of gypsum wallboard shall be done by the Drywall Contractor. H. GYPSUM WALLBOARD TO RECEIVE WALLCOVERINGS: Provide wall sizing per the wallcovering manufacturer's standards prior to wallcovering installation. Painting—09900 .4 1.7 CLEANING A. Cloths and waste that might constitute a fire hazard shall be placed in closed metal containers or destroyed at the end of each day. B. Upon completion of the work, all staging, scaffolding and containers shall be removed from the site and/or disposed of in an approved manner. C. Upon completion, remove all paint, oil and stains where it has been spilled, splashed or spattered on adjacent surfaces, and the entire job shall be left clean and acceptable. 1.8 MAINTENANCE STOCK FOR THE OWNER A. At the completion of the work, supply to the Owner the following quantities of each different type of paint and of each different color used on the project for his use in maintaining the project: 1. Exterior masonry paint-5 gallons. 2. Interior sales area drywall paint-5 gallons. 3. Exterior wood trim stain - 1 gallon. 4. Exterior fiber-cement siding paint-2 gallons. 5. Each other type and color of paint- 1 gallon. B. Paint for maintenance purposes shall be in new unopened cans. 1.9 GUARANTEE A. All work of this section shall be guaranteed for a period of one (1)year from the date of final acceptance of the entire building. The Contractor will be required to repair or repaint any surfaces which become defective. PART 2: PRODUCTS 2.1 GENERAL A. The term "paint"as used herein shall include enamels, paints, stains, varnishes, sealers, cement-emulsion filler and other coatings, whether used as a prime, intermediate or finish coat. The term "wallcovering as used herein shall include wallpaper, vinyl wallcoverings, carpet type (Hemp)wallcoverings, etc. 2.2 MATERIALS A. All material shall be delivered to the building in the original containers, with labels intact and seals unbroken. Each container shall clearly show the manufacturer's name, product name, formula or specification number, batch number, color, quantity involved, date of manufacture, manufacturer's formulation number and manufacturer's directions. B. Pigmented paints shall be furnished in containers of no larger than 5 gallons. C. Materials shall conform to the specifications shown in the painting schedule herein and to the requirements hereinafter specified. D. Contractor inspection responsibility shall be as specified in paragraph "2.4 Quality Assurance Provisions". 2.3 ACCEPTABLE MANUFACTURERS A. Except as specified, painting and finishing materials for use in the work shall be first quality of type and brands produced for each particular kind of material required and shall be products of Benjamin Moore(BM), Pittsburgh Paints (PP), and Sherwin Williams (SW), unless otherwise noted. B. Materials for all coats on any one surface shall be of the same manufacturer, except where a metal primer is used. C. All paints shall be ready mixed. D. Thinning of paints shall be done in accordance with the manufacturer's written instructions. E. Job mixing and tinting may be done only with the express written approval of the Architect. F. All paints to be used on the project shall be "No Odor, Zero VOC" products. Painting —09900 -3 B. The following work is also not part of the work of this section: 1. Painting of concealed work. 2. Factory finishing. 3. Shop painting and/or field touch-up of shop primer on structural steel, steel joists and steel deck. 4. Shop painting of materials as specified in various sections. 1.4 SCHEDULE AND COLORS A. Before ordering materials, each manufacturer and each type of paint and color shall be approved by the Architect. B. Within 45 days after award of the Contract, submit a schedule to the Architect for approval listing manufacturer and exact product description for each coat specified under 3.2 and 3.6 below. 1.5 WORKMANSHIP IN GENERAL A. All work shall be done by skilled mechanics in a workmanlike manner. All materials shall be evenly applied, so as to be free from sags, runs, crawls, or other defects. All coats shall be of the proper consistency and well brushed out or rolled so as to show the minimum of brush or lap marks, except varnish and enamel, which shall be uniformly flowed on. All brushes and rollers shall be clean and in good condition. B. All spaces shall be broom clean before painting is started and all surfaces to be painted shall be dry. C. Temperature of spaces in building where painting is being done or where it is drying shall be maintained above 50°F. D. No exterior painting shall be performed in damp or rainy weather or until the surface has thoroughly dried from the effects of such weather or when temperature is below 50°F. E. Before painting, all dust, dirt, plaster, rust, corrosion, grease, and other extraneous matter which would affect the finished work shall be removed. Finish hardware shall be removed prior to painting, replaced when painting is completed. Access doors shall be opened while painting and left open to dry. F. No work shall be done under conditions that are unsuitable for the production of good results. Commencement of any painting work shall indicate unqualified approval of surface conditions by this contractor and acceptance of responsibility for correcting any defects. G. Finish work shall be uniform in appearance, of approved color and with sharp, straight edges where it butts other materials or colors. H. All coats of paint shall be applied in strict accordance with the manufacturer's instructions. I. Adequate drying time shall be allowed between coats. As a general rule, use the following times, unless the manufacturer's written instructions require longer times: 1. For exterior work, allow 2 -4 days. 2. For interior work, a minimum of 24 hours. J. Apply shellac to all knots, pitch spots and sapwood in wood to be painted. K. Putty all nail holes, cracks, open joints and other defects. Putty for natural finished woodwork shall match finish as closely as possible. L. All parts of molding and ornaments shall be left clean and true to details. M. Sides, tops and bottoms of all doors shall be painted same as surfaces. N. Spray painting shall be allowed on this project. O. Tint all primers to match finish coats. 1.6 PROTECTION A. Provide, install and maintain all drop cloths, barricades and other forms of protection as required to safeguard and keep clean all adjoining work and equipment of others that will not be painted. B. Freshly painted surfaces shall be legibly posted as such immediately following their completion. C. Protect all painted surfaces until the final acceptance of the building by the Owner, correct any damages occurring prior to that acceptance. Painting—09900 -2 SECTION 09900 - PAINTING PART 1: GENERAL 1.1 SCOPE A. Furnish all labor and materials necessary to complete all painting as shown on the drawings, reasonably implied and/or herein specified. All work done under this section shall be in accordance with the Architectural and Decor Plans. 1.2 WORK INCLUDED A. The work of this section shall include careful examination of the Drawings (including the Decor Plans)to determine quantities, locations, types and details of Painting work and related work described in this section, including but not limited to the following as scheduled or noted on the Drawings: 1. Exterior ferrous metals including hollow metal doors and frames, channel iron frames, pipe rails, bollards, galvanized metals, louvers, exposed lintels, pipes extending through the roof and walls, roof mounted equipment support frames, etc. 2. Exterior EIFS siding. 3. Exterior concrete masonry units. 4. Interior drywall surfaces (including prime coat only at all walls which are to be covered by various wallcoverings). 5. Interior concrete masonry units where exposed to view. 6. Interior, exposed, ferrous metals including steel, doors, frames, metal pan stairs, pipe rails, access doors,etc. 7. Mechanical and electrical equipment. took, 8. Interior wood surfaces, millwork,wood doors, frames, trim, etc. 9. Lettering of emergency exit doors. 10. Interior walicoverings as shown on the plans. 1.3 WORK NOT INCLUDED A. The following surfaces will not require painting (unless specifically noted otherwise): 1. Glass. 2. Exterior concrete. 3. Colored Concrete Block Masonry. 4. Brick Masonry. 5. Brass. 6. Metal Roofing panels. 7. Aluminum storefront work. 8. Anodized aluminum. 9. Spun aluminum exhaust fans. 10. Membrane roofing. 11. Roof top HVAC units. 12. Refrigeration equipment(except for steel support frames). 13. Stainless steel. 14. Ceramic tile 15. Concrete floors (except for exit striping and pallet positions). 16. Acoustical ceilings. 17. FRP finishes. 18. Roof or mezzanine framing including concrete, metal deck, steel joists and structural steel. 19. Refrigerators, freezers and other walk-in chests. 20. Sprinkler and gas piping above ceilings and in unpainted areas. 21. Copper waterpiping and refrigeration piping, unless in a painted or prefinished area. 22. Backroom and Sales Area furniture, fixtures and equipment furnished by Stop & Shop. Painting-09900 - 1 D. Fill all holes, depressions and cracks greater than 3/16"deep with polymer concrete (or wear ^"* coat where applicable by"flash patching"). Saw cut and/or"key-in"all terminations to a minimum 1/4"thickness at edges of all patches. Fill holes, depressions and cracks to within 1/8" of surrounding grade and let cure. E. Re-prime all polymer concrete with primer/sealer. 3.5 MISCELLANEOUS REQUIREMENTS A. Epoxy floors are to be installed over steel troweled concrete slab. Provide integral 5" high cove base (with metal top edge"J" molding)at perimeter of all walls. Epoxy base shall be installed after the FRP paneling. B. Provide aluminum edge"L" moulding at all junctures between epoxy flooring and VCT. C. Epoxy floor to be run into a 1"x 1"groove at the Bakery Freezer door. D. 6"x 6"samples showing the actual color, texture and thickness shall be submitted to Stop & Shop for approval prior to placing of final material order. E. Epoxy flooring system installer shall be approved by the system manufacturer. Installer shall provide technical qualifications, certified in writing, and shall have facilities to properly install the specified system. Approval of the installer by Stop& Shop will not be given to any installer with poor performance history. 3.6 INSPECTION A. Request acceptance of the primer/sealer coat before application of the Wearcoat commences; likewise for the Wearcoat before application of the Topcoat. B. All work that is not acceptable to Stop& Shop and/or the Architect must be corrected before consideration of final acceptance. 3.7 CLEAN-UP A. Remove any material spatters and other material that is not where it should be. Remove masking and covers, taking care not to contaminate surrounding area. 4"% B. Repair any damage that should arise from either the application effort or from the clean-up effort. 3.8 GUARANTEE A. Guarantee all work for a period of one (1)year from the date of final acceptance of the entire building by Stop& Shop. END OF SECTION *"*#. Special Floor Coating System—09700 -4 4"k B. Do not proceed with surface preparation and application until surface is acceptable or authorization is given by the Architect. C. Ensure that floor drains, proximate equipment and any other items sensitive to dust and contamination are properly and adequately masked and protected. D. Commencement of any work under this section shall be construed as evidence that such inspection has been performed and all surfaces are acceptable and in satisfactory condition to receive the required surfacings. E. Any corrective or remedial work required after this acceptance by the Contractor, shall be done by the Contractor at no expense to the Owner. 3.3 SURFACE PREPARATION A. General: 1. Initially, dislodge dirt, mortar spatter, old loose paint and other dry surface accumulations and contamination by scraping, brushing, sweeping, vacuuming or blow- down with compressed air. 2. Surfaces that are heavily contaminated with petroleum or other process products shall be cleaned with the appropriate degreaser, detergent or other effective cleaner/surfactant followed by thoroughly rinsing with fresh water to remove accumulation prior to mechanical cleaning efforts. Mechanical cleaning will not remove deposits, but only drive them deeper. 3. All concrete floor surfaces shall be visibly dry, especially cracks and other deep discontinuities, prior to commencing mechanical cleaning and preparation. B. Mechanical Surface Preparation & Cleaning: 1. All accessible concrete floor surfaces shall be mechanically cleaned using a Scabbler or approved equal.All surface and embedded accumulations of paint, toppings, hardened concrete layers, laitance, power trowel finishes and other similar surface characteristics shall be removed leaving a bare concrete surface having a minimum profile of 30 mils and exposing the upper facades of concrete aggregate. 2. Floor areas that are inaccessible to the cleaning machine shall be mechanically abraded to the same specified degree of cleanliness, soundness and profile using vertical disc scarifiers, starwheel scarifiers, grinders, needle guns or other suitable equipment. 3. Cracks in the floor 3/16" and wider, shall be routed out to a minimum 3/4"deep V- groove of sound concrete and filled with a polymer mortar recommended by the MMA material manufacturer. Other significant surface discontinuities such as holes, pits, depressions and exposed aggregate areas (from chemical attack or erosion)shall be filled with similar material as recommended by the MMA material manufacturer to within 1/2"of surrounding grade level. 4. Allow surface to dry or force dry with heat and circulating air to ensure that all surfaces, especially discontinuities, are visibly dry. 5. Conduct bond tests on a representative sampling of the surface area and surface characteristics, especially those areas that had penetrating accumulation of petroleum products or other chemical contamination. Successful bond tests indicate proper and adequate cleanliness, soundness, profile and dryness. If bond tests do not break 100% concrete, repeat surface preparation efforts until successful bond tests have been achieved. Consult with the manufacturer if problems persist. Do not apply floor coating system over concrete surfaces where bond tests have failed. 6. Leveling required if depressions in concrete slab surface exceed 1/8" in 10 feet. 3.4 APPLICATION A. This material shall be applied in strict accordance with the manufacturer's written instructions. B. Open only the containers of components to be used in each specific application. Refer to manufacturer's data sheets for pot life/temperature relationship to determine size of batches to mix. C. Allow for proper curing between coats. Special Floor Coating System—09700-3 PART 2: PRODUCTS ,..,,k 2.1 ACCEPTABLE MANUFACTURERS A. Epoxy Floor Systems shall be by"Dur-A-Flex, Inc."Tele: (800)253-3539. B. Equal materials of other manufacturers may be substituted, with the approval of Stop & Shop. Requests for substitution will be considered, if submitted a minimum of five (5)days prior to the date for submittal of bids. Submittal must include all necessary data, samples, etc. required by Stop & Shop to make an accurate comparison. C. Floor patching and/or leveling at all Construction and Control Joints within epoxy floor areas shall be accomplished using either of the following products: 1. "Masco & Speed Top"as manufactured by Silpro Masonry Systems, Inc. of Ayer, MA (508-772-4444). 2. "Ardex"as manufactured by Ardex, Inc. of Pittsburgh, PA(412-264-4240). Technical data sheets and samples shall be submitted to Stop &Shop for approval prior to commencing the Work. Under no circumstances shall any gypsum based products be used as floor patching and/or leveling materials. D. Seal all Construction and Control joints that occur in the epoxy flooring with "Elast-O-Coat" semi-rigid joint filler by Dur-A-Flex, Inc. over a backer rod. Joint material shall be tinted with Dur- A-Gard resin to match the adjacent epoxy flooring color. 2.2 APPROVED MATERIALS A. "Dur-A-Quartz Q-28-33, Standard Finish" multiple component, seamless, decorative, commercial duty flooring system as manufactured by"Dur-A-Flex, Inc. Nominal thickness shall be 3/16". Color shall be#33. B. Greenhouse area only shall be"Dur-A-Quartz Q-11-16, Standard Finish" multiple component, seamless, decorative, commercial duty flooring system as manufactured by"Dur-A-Flex, Inc. Nominal thickness shall be 3/16". Color shall be#16. 2.3 PHYSICAL PROPERTIES Compressive Strength ASTM D-695 17,500 psi Tensile Strength ASTM D-638 4,000 psi Flexural Strength ASTM D-790 6,250 psi Hardness (Shore D) ASTM D-2240 75-80 Abrasion Resistance, Taber Abrader, CS17 Wheels, 1000 gm load, 1000 cycles ASTM D-4060 0.024 gm loss Bond Strength to Concrete ACI-403 335 psi, concrete fails Tensile Elongation ASTM D-638 7.5 % Thermal Shock MIL F-52505 No cracking or adhesion loss Impact Resistance MIL D-3134 No cracking or delamination PART 3: EXECUTION 3.1 COORDINATION OF WORK A. This subcontractor shall program and perform his work in keeping with the Construction Manager/General Contractor's projected schedule and shall coordinate his work and cooperate with all other trades as required to allow for completion of all the work in a timely fashion allowing for proper curing times and protection of the finished surfaces. 3.2 INSPECTION AND ACCEPTANCE OF SURFACES TO BE COATED A. Examine all surfaces to be coated with these materials and report, to the Construction Manager/General Contractor and the Architect, any conditions that may adversely affect the , appearance or performance of the coating systems and which cannot be put into acceptable condition by the preparatory work specified in Paragraph 3.3. Special Floor Coating System—09700 -2 SECTION 09700 -SPECIAL FLOOR COATING SYSTEM PART 1: GENERAL 1.1 SCOPE A. Furnish and install all special floor coating system as shown on the Drawings and/or specified herein, including but not limited to the following: 1. Special floor coating system in the Bakery Area, Retarder, Deli, Deli Work Area, Deli Storage, Kitchen Table, Greenhouse, and elsewhere as shown on the floor tile plan. 2. Seamless, integral base in all areas receiving the floor coating system. 3. Control joint epoxy filler 1.2 QUALITY ASSURANCE A. The finished floor coating system shall be uniform in color, texture and appearance. All edges that terminate at walls, floor discontinuities and other embedded items shall be sharp, uniform and cosmetically acceptable with no thick or ragged edge. The Contractor shall work out an acceptable masking technique to ensure the acceptable finish of all edges. B. Surface preparation efforts shall be confirmed by conducting"bond tests" on prepared surfaces as specified by Paragraph 3.3. Consult with material manufacturer for specific procedure. C. Reference Standards: 1. ACI 308-Standard Practice for Curing Concrete. 2. ACI 302.1 R-80 -Guide for Concrete Floor and Slab Construction. 3. United States Department of Agriculture Acceptance. D. Contractor Pre-qualification Requirements: 1. Each bidder shall be a pre-qualified and approved applicator of the specified manufacturer at the time of bid submittal. 2. Each approved applicator shall have been pre-qualified in all phases of surface preparation and application of the specified floor coating system. 1.3 SUBMITTALS A. Manufacturer's Literature: Descriptive data and specific recommendations for initiating, mixing, application and curing. B. Manufacturer's Material Safety Data Sheets (MSDS)for each respective product being used. 1.4 PRODUCT DELIVERY, STORAGE & HANDLING A. All materials shall be delivered in original manufacturer's sealed containers,with all pertinent labels intact and legible. B. Store materials in a protected area at a temperature between 351 and 80°F. C. Follow manufacturer's specific instructions and prudent safety practices for storage and handling. 1.5 JOB CONDITIONS A. The material, air and surface temperatures shall be in the range of 351-85°F during application and curing. B. The relative humidity in the specific location of the application shall be less than 85% and the surface temperature shall be at least 5°F above the dew point. C. The surfaces to be coated shall have been prepared as specified in Paragraph "3.3 SURFACE PREPARATION". D. Protect all adjacent surfaces not to be coated with masking and covers. Special Floor Coating System—09700 - 1 3.7 REPLACEMENT, CLEANING AND PROTECTION A. Replace all flooring damaged during the construction, prior to store opening. B. Remove any excess adhesive or other surface blemishes from resilient flooring, using neutral type cleaners as recommended by the the manufacturer. Protect installed flooring from damage by use of heavy kraft paper or other covering. C. Finishing: After completion of the project and just prior to the final inspection of the work, thoroughly clean tile floors and accessories. 3.8 GUARANTEE A. Guarantee all work for a period of one(1)year from the date of final acceptance of the entire building by Stop& Shop. Guarantee shall include bleeding through of mastic. B. Finished VCT floors shall be smooth, flat and free from imperfections of any kind. END OF SECTION Resilient Flooring & Carpet Tile—09650 - 5 D. Place tile units with adhesive cement in strict compliance with the manufacturer's ''""k recommendation. Butt tile units tightly to vertical surfaces, thresholds, nosings and edgings. Scribe around obstructions and to produce neat joints, laid tight, even and in straight, parallel lines. Extend tile units into toe spaces, door reveals, and into closet and similar openings. E. Maintain reference markers, holes, or openings that are in place or plainly marked for future cutting by repeating on the finish tile as marked on the subfloor. Use chalk or other non- permanent marking devices. F. Install tile on covers for such items as occur within the finished resilient tile floor areas. Maintain the overall continuity of color,joints, and pattern with tile installed in these covers. Tightly cement edges of tile to perimeter of floor around covers and to covers. G. At doors and other unprotected edges where tile is discontinuous, except at walls, partitions, and storage areas with metal transition strips specified herein, install 1 1/2"x 1/8" polished rubber strip with 1 bullnose edge, black. H. Resilient tile must be laid before store fixtures are installed. DO NOT OMIT tile below Stop & Shop's shelving, casework or fixtures. I. Broken, cracked, chipped or deformed tile are not acceptable. J. Tightly cement tile to sub-base without open cracks, voids, raising and puckering at joints, telegraphing of adhesive spreader marks through tile, or other surface imperfections. K. Place resilient edge strips tightly butted to the and secure with adhesive. L. Neatly scribe the to walls, columns and other protruding surfaces. M. The Electrical Contractor will be responsible to provide adequate lighting for the floor tile installation. A minimum of 30 footcandles at the floor is required. N. Scrape and vacuum clean all control joints. Fill all joints with black cut-back adhesive prior to laying tile. O. Where two or more different VCT products meet, flash the concrete slab so that VCT surfaces maintain a smooth transition. 3.4 INSTALLATION OF STAIR TREADS A. Install all stair treads in strict accordance with the manufacturer's written instructions. B. Use only those adhesives as recommended by the manufacturer for the specific project conditions. C. The stair landings at all stairs shall receive the same tile as the main field of the Sales Area. D. Where the upper level floors meet the stairs, install a full stair tread and floor tiles to it. 3.5 INSTALLATION OF RESILIENT BASE A. Apply base to all walls, pilasters, casework and other permanent fixtures in room or areas where base is required. Install base in as long lengths as practicable. Tightly bond base to backing throughout the length of each piece, with continuous contact at horizontal and vertical surfaces. Do not stretch base material during installation. B. On masonry surfaces, or other similar irregular surfaces, fill voids along top edge of resilient wall base with manufacturer's recommended adhesive filler material. C. Provide and install two thousand five hundred (2,500) lineal feet of 6", 4"and/or 2 1/2" high cove base for use around equipment as directed by Stop &Shop. This is in addition to all base required at all walls, partitions, etc. 3.6 INSTALLATION OF CARPET TILE A. Install all carpet tile in strict accordance with the manufacturer's written instructions B. Use only those adhesives as recommended by the manufacturer for the specific project conditions. C. The carpet tile shall be installed over the vinyl composition tile. D. Reducer edge strips shall be supplied by the carpet tile manufacturer. Resilient Flooring & Carpet Tile—09650 -4 ek F. Adhesives shall be waterproof, black cut-back type as recommended by the resilient flooring manufacturer for the type of service indicated. Use adhesives as recommended by the carpet tile manufacturer for same. G. Leveling and spot patching materials for use in the filling of Construction and Control joints shall be either of the following products: 1. "Masco& Speed Top"as manufactured by"Silpro Masonry Systems, Inc."of Ayer, MA (508-772-4444). 2. "Ardex"as manufactured by"Ardex, Inc."of Pittsburgh, PA(412-264-4240). Technical data sheets and samples shall be submitted to Stop&Shop for approval prior to commencing the work." Under no circumstances shall any gypsum based products be used as floor patching or leveling materials. H. Carpet Tile for the carriage areas shall be "Cathedral"as distributed by"The Matworks" 11900 Old Baltimore Pike, Beltsville, MD 20705, Tele: (800)523-5179. The color shall be charcoal. 1. The backing for the carpet the shall be "Tac-Fast". Tile size shall be 19 1/2"x 19 1/2". i. The product shall meet the following requirements: Total Weight: 155 oz./sq.yd. Face Weight: 65 oz./sq.yd. Tile Backing: "Tac-Fast" bituminous -90 oz./sq.yd. Denier: 300 Fiber Blend: 100% Polypropylene Total Thickness: 1/2" Pile Depth: 13/64" 2. Tiles shall be installed in strict accordance with the manufacturer's written instructions. 3. Adhesive for use in the installation of the carpet tiles shall be"MW-REL-100"as distributed by'The Matworks'. 4. Provide aluminum reducer strip at the joint between carpet tile and VCT(supplied by Matworks). 5. Carpet tile to be installed over VCT flooring. PART 3: EXECUTION 3.1 INSPECTION A. Examine the areas and conditions under which resilient flooring work is to be placed and correct all conditions detrimental to the proper and timely completion of the work. Do not proceed with the work until unsatisfactory conditions have been corrected. B. Surface must be smooth, level, at the required finish elevation,without more than 1/8" in 10'-0" variation from level or slopes shown. If depressions or unevenness exceed 1/8"in 10'-0", leveling will be required. 3.2 PREPARATION A. Subfloors: Prior to laying resilient flooring, broom clean or vacuum all surfaces to be covered and inspect the subfloor. Start of laying resilient flooring will indicate acceptance of subfloor conditions and full responsibility for the completed work. B. Use leveling compound as specified above for filling small cracks and depressions in subfloors, construction and control joints, etc. 3.3 INSTALLATION OF VINYL COMPOSITION TILE A. Install tile as shown on the Stop&Shop Floor Tile Layout Plan for the Sales Area. Lay tile square to room axis, unless otherwise shown. B. Install approximately 8'x 8'additional areas from Sales Area to Back Room Area at all double acting doors, on the back room side of the door. Provide aluminum transition strip specified herein. C. Cleaning of mastic smears shall be done as the work progresses. Resilient Flooring &Carpet Tile—09650 -3 B. Provide adequate lighting for installation of all floor finishes (minimum of 30 footcandles maintained at all work surfaces). PART 2: PRODUCTS 2.1 MATERIALS A. Stop and Shop has procured a national account for VCT and vinyl cove wall base with Armstrong World Industries, Inc. attn: Christopher Easier Tele: (603)664-7561. All VCT and vinyl cove wall base must be purchased thru this account and the CM shall confirm to S&S in writing that his subcontractor's material costs were obtained thru S&S's national account pricing. Vinyl Composition Tile shall be 12"x 12"x 1/8" meeting Federal Specification SS-T-312B(1), Type IV, Composition 1, such as "Armstrong Imperial Texture Standard Excelon". Colors shall be: 1. Field the at all areas (except the Produce, Pharmacy, Florist, Bakery, & Natural Food portion of the Sales Area),Armstrong Canvas Excelon#50305- Limestone White (NO SUBSTITUTIONS). a. All field the is to be laid in the same direction with the grain running from the front to the rear of the Sales Area. 2. Diagonal feature strips at the Main Sales Area and square features the pattern at the checkout area, located per Stop & Shop Tile Layout Plan, Armstrong Stonetex Excelon #52156—Bamboo Yellow, #52142—Slate Green (omit at checkout area accent pattern), and#52151 —Terra Stone, 12"x 12"tile, (NO SUBSTITUTIONS). 3. Produce area & Dunkin Donuts field tile, Armstrong Safety Zone#57002—Weathered Alabaster(NO SUBSTITUTIONS) 4. Produce area feature tile, Armstrong Safety Zone#57009— Forest Floor and #57001 Axelon Shale Grey(NO SUBSTITUTIONS) 5. Vinyl Cove Base shall be 0.80"thick, 6" high at the Sales Area, 4" high elsewhere, color to be Black. 6. Provide tapered stainless steel checkered plate transition strip, 4"wide, at the joint between VCT and concrete flooring at the Produce Pre-Pak and Grocery Storage areas. Mitre corners. B. Stop and Shop has procured a national account for simulated wood and slate vinyl flooring with Amtico, Inc. Contact Andy Aldo, Tele: 203-924-2186 to obtain quotes.All simulated wood and slate vinyl flooring must be purchased thru this account and the CM shall confirm to S&S in writing that his subcontractor's material costs were obtained thru S&S's national account pricing. 1. Field tile at the Florist Area shall be 12"x 18"x 1/8"Amtico Slate Tile#SN36— Norwegian Slate Silver(NO SUBSTITUTIONS). 2. Border strips at the Florist Area and Sales Area the transition, Amtico#US-111202A— Stop & Shop Custom Maple, 36"x 3"wide Vinyl Strip Wood (NO SUBSTITUTIONS). Use double strips at tile transitions for a 6"total thickness. 3. Field tile at the Natural Foods portion of the Sales Area and the Sales Area side of the Bakery cases, Amtico#US-111202A—Stop & Shop Custom Maple, 12"x 12" (top routed 3")Vinyl Wood flooring (NO SUBSTITUTIONS). This product is to be installed in a basket weave pattern to resemble parquet flooring. 4. All tiles for any one color shall be from the same production run, including extra tile supplied under 1.4C above. C. Vinyl Cove Base shall be 0.80"thick, 6" high at the Sales Area, 4" high elsewhere, Roppe TV- 8P100. Color to be Black. D. Rubber Stairs Treads (for use on all concrete filled stairs)shall be "Endura"as manufactured by American Biltrite. They shall be color#72, Black, and shall have integral nosings. (NO SUBSTITUTIONS) E. All edging strips, carpet to vinyl transitions, etc. shall be#EG-XX-G by Johnsonite (800)899- 8916. Color is to be Black. Edge strips at Matworks carpet tile are to be supplied by Matworks. Resilient Flooring &Carpet Tile—09650 -2 SECTION 09650 - RESILIENT FLOORING & CARPET TILE PART 1: GENERAL 1.1 SCOPE A. Furnish and install all resilient flooring and accessories as shown on the Drawings and the Stop & Shop Floor Tile Layout Plan for the Sales Area (which will be supplied to the Construction Manager)and/or herein specified, including but not limited to the following: 1. Spot patching and leveling of floors as required, including but not limited to grinding down high points and filling cracks, tapers at construction joints, control joints and low points, etc. 2. Vinyl composition field and feature tile. 3. 4"and 6"high vinyl or rubber cove and straight base, in all areas required whether this Flooring Contractor installs the flooring material or not. 4. Rubber stair treads. 5. Carpet tile and transition strips. 6. Cleaning of finished surfaces. 1.2 RELATED WORK SPECIFIED ELSEWHERE A. Cast-in-Place Concrete—Section 03000. B. Electrical—Section 16000. 1.3 QUALITY ASSURANCE A. Provide resilient flooring and accessories produced by a single manufacturer, including recommended primers, adhesives, edging strips etc. 1.4 COLORS& LAYOUT A. Confirm all floor tile selections with Stop& Shop prior to placing any orders. Floor Tile Layout Plan for the Sales Area will be completed and supplied by Stop&Shop to the Construction Manager at appropriate time during the construction. 1.4 SUBMITTALS A. Manufacturer's Data: Within 45 days of contract award, submit samples of each type of resilient flooring and accessories. Sample submittals will be reviewed for color,texture and pattern only. Compliance with all other requirements is the exclusive responsibility of the Flooring Contractor. B. Maintenance Instructions: Submit three (3)copies of manufacturer's written instructions for recommended maintenance practices for resilient tile work. C. Replacement Material: After completion of work, deliver to the Owner, two percent(2%)or twenty(20)cases minimum of the predominant color floor tile and two (2)cases of each color feature tile for maintenance use by the Owner. Furnish replacement materials from the same manufactured lot as the materials installed, properly boxed and identified. Material shall be in new unopened cases. 1.5 DELIVERY AND STORAGE A. Deliver materials to the project site in the manufacturers'original unopened containers, clearly marked to indicate pattern, gauge, lot number and sequence of manufacture. B. Carefully handle all materials and store in original containers at not less than 70°F. for at least 48 hours before start of installation, in the room to receive tile. 1.6 JOB CONDITIONS A. Continuously heat spaces to receive tile to a temperature of 70 0F., for at least 48 hours prior to installation whenever project conditions are such that heating is required. Maintain 70°F. 00*1 temperature continuously during and after installation as recommended by the tile manufacturer, but for not less than 48 hours. Maintain a temperature of not less than 60°F. in areas where work is completed. Resilient Flooring &Carpet Tile—09650 - 1 to the metal deck, ductwork, bottom chord of steel joists or other mechanical or electrical equipment or pipes. Hanger wire shall be delivered straight, not in coils. PART 3: EXECUTION 3.1 INSPECTION AND PREPARATION WORK A. Installer must examine the conditions under which the acoustical ceiling work is to be performed and notify the Architect and Construction Manager in writing of unsatisfactory conditions. Do not proceed with work until unsatisfactory conditions have been corrected in a manner acceptable to the Installer. 3.2 INSTALLATION A. General: Install materials in accordance with manufacturer's instructions, and to comply with governing regulations, industry standards and this section. B. Arrange acoustical units in the manner shown by reflected ceiling plans. C. Install suspension systems to comply with ASTM C636, with hangers supported only as noted above. Locate hangers near each end and spaced 4'-0"along each main beam tee. D. Install edge moldings of the type indicated at edges of each acoustical ceiling area, and at locations where edge of units would otherwise be exposed after completion of work. Secure moldings to building construction by fastening with screw-anchors into the substrate, through holes drilled in vertical leg. Space holes not more than 3"from each end and not more than 16"o.c. along each molding. Level moldings with ceiling suspension system, to a level tolerance of 1/8" in 12'-0". Miter comers of moldings accurately to provide hairline joints, securely connected to prevent dislocation. Finish on the partitions, soffits, walls, etc., where required, must be installed and extended above the ceiling before attachment of perimeter angles. E. Cope exposed flanges of intersecting suspension system members, so that flange faces will be flush (cope flange of member supported by other member). F. Install acoustical panels in coordination with suspension system, with edges concealed by support of suspension members. Scribe and cut panels neatly to fit accurately at all sprinkler heads, columns, grilles, diffusers, loud speakers, pipes, recessed incandescent lighting fixtures, ceiling outlets, emergency lights and other penetrations. G. Install extra hanging wires at each corner of all lighting fixtures. Coordinate with the Electrical Contractor for exact location of fixtures. H. Install extra hanger wires in the Florist area to provide wires on a 2'x 2' pattern. I. See the Drawings for special vaulted ceilings above the Produce Area. J. Coordinate installation of luminous ceiling panels with the Electrical Contractor. Install clear prismatic acrylic ceiling panels in the lighted valances. (Material shall be supplied by Electrical Contractor under Section 16000 and installed by the ceiling contractor). Panels shall be cut to fit as necessary by this Contractor. Clean and wash panels prior to store opening. 3.3 CLEANING AND PROTECTION A. Clean exposed surfaces of acoustical ceilings, including trim, edge moldings and suspension members; comply with manufacturer's instructions for cleaning and touch-up of minor finish damage. Remove and replace work that cannot be successfully cleaned or repaired as directed by Stop &Shop's Project Manager to permanently eliminate evidence of damage. B. The Installer shall advise the Construction Manager of required protection for the acoustical ceilings, including temperature and humidity limitations and dust control, so that the work will be without damage and deterioration at the time of acceptance by the Owner. END OF SECTION Suspended Ceilings—09500 -4 2.3 MATERIALS, METAL/ACRYLIC CEILING PANELS A. Metal ceiling panels at the main entrance area shall be"Linar L-150-L", 5"linear metal ceiling system by Simplex Ceiling Systems, Charlotte, NC. Color is to be white with black closed cell trim cap between planks. Provide all associated pieces required from the manufacturer for a complete installation. B. Aluminum eggcrate ceiling panels (for use above transformer closets and in other areas as required)shall be 24"x 48"x 1/2"thick(1/2"x 1/2" pattern). C. Acrylic ceiling panels for valance luminous ceilings shall be clear prismatic acrylic plastic as manufactured by A.L.P. Lighting and Ceiling Products, Inc. of Chicago, IL or equal. Panels shall be .125"thick. 2.4 MATERIALS, CEILING SUSPENSION SYSTEMS A. 2'x 4'ceiling grid system consisting of main beams, cross tees, edge angles, etc., shall be manufactured by Chicago Metallic Inc. of Chicago, IL (708)563-4600 "500 Snap-Grid Heavy Grid System",Armstrong World Industries, Inc., Tele: (800-448-1405), or USG Interiors, Inc. of Newburgh, NY(914) 567-0059 with the depths,weights and catalog numbers indicated. All exposed members shall have a durable white baked enamel finish and all visible flanges shall be 15/16"wide. Comply with ASTM C635 heavy duty application, as to the type of suspension system required for the type of ceiling units indicated. Coordinate with other work supported by or penetrating through the ceilings, including light fixtures, HVAC equipment. Minimum system requirements as follows: Chicago USG Armstrong Part Spacing No. No. No. Ht. Thk. Continuous Main Beam 4'-0" 200 DX 26 7301 1.50" .024" Beam Cross 1.375"/ Tee 4'-0" 204 DX 424 XL7341 1.50" .018" 4'-0" Long 1.375"/ Cross tee 2'-0" 226 DX 216 XXXL7328 1.50" .018" 1. Thickness of members are for steel stock. Therefore, the overall web thickness shall be twice the figure given, since all beams and cross tees must have double webs and a bulb. 2. 5-1/2" long universal beam splices, by Chicago, Armstrong, or USG or equivalent, shall be used at all splices in main tee beams.A hanger wire shall be at or within V-0"or splices. C. Direct-hung, aluminum suspension system (for use where vinyl faced ceiling tile are called for) shall be 6063T5 with alumilite anodizing on all exposed surfaces of the tees and aluminum perimeter angles, and shall be manufactured by Gordon, Inc., P.O. Box 4347, Shreveport, LA (318)747-8954. Main tees shall be#MT-6, 4'and 2' long cross tees shall be#CT-4 and wall angles shall be#WA-2. Equally strong and attractive extruded aluminum of another manufacturer will be considered if samples are submitted for comparison with the material specified. Use at Bakery, Service Fish, Service Meat, and Deli Areas, Kitchen table, Deli Storage, and elsewhere as indicated on the reflected ceiling plan. D. Hanger Wire shall be galvanized carbon steel, ASTM A641, soft temper, prestretched, yield- stress load of at least three(3)times design load, but not less than 12 gauge (0.106"). The connection of wire to tees and wire to roof construction shall have an ultimate strength of 250 pounds. Hangers shall be attached to the TOP CHORD OF STEEL JOISTS only by going through the flutes of the metal deck or to any location on a structural steel beam. Hanger wires shall be vertical, except where specifically noted to the contrary. Hanger wires may be attached to structural steel beams either by running the wire through the metal deck flutes or by use of an approved flange clip that will sustain a load of 250 pounds. Hanger wires shall not be attached Suspended Ceilings—09500 -3 C. Provide twelve (12) 10'-0"long sections of the metal ceiling material. _"N D. Upon completion of the installation, deliver all maintenance stock of each type of ceiling tile installed for use by the Owner. Furnish full size units matching the units installed, packaged with protective covering for storage, and identified with appropriate labels. 1.5 JOB CONDITIONS A. Do not install interior acoustical ceilings until space has been enclosed and weathertight, and until wet-work in the space has been completed and is nominally dry, and until work above ceilings has been completed, and until ambient conditions of temperature and humidity will be continuously maintained at values near those indicated for final occupancy. PART 2: PRODUCTS 2.1 MATERIALS,ACOUSTICAL CEILING PANELS A. Acoustical ceiling tile (for all finished rooms shown on the Room Finish Schedule, except where vinyl faced tiles are called for)shall be 24"x 48"x 5/8" NON-DIRECTIONAL fissured mineral board. Tiles shall be square edged, lay-in panels (pre-finished in white), for use with exposed tee type suspension system. Ceiling tiles must have a flame spread rating of 25 or less (per ASTM Fire Test E84).Approved tiles shall be one of the following: a. #2310— Radar as manufactured by USG Ceilings; Tele: (800)950-3839, or b. #BET-197- Non-Directional Fissured Baroque as manufactured by BPB America/Celotex, Tele: (800-235-6839). c. #769 -Cortega Fissured as manufactured by Armstrong World Industries, Inc., Tele: (800-448-1405); B. FIBERGLASS CEILING MATERIAL IS NOT ACCEPTABLE. C. Acoustical ceiling tile for use at the high ceiling area of the Produce Department, shall be 24"x 48"x 3/4"fissured mineral board. Tiles shall be beveled tegular edged, lay-in panels (prefinished in white), for use with exposed tee type suspension system. Ceiling tiles must have a flame spread rating of 25 or less (per ASTM Fire Test E84). Approved tile shall be the following: a. #CDS-448—Cashmere Designer Series—Tegular as manufactured by BPB America/Celotex, Tele: (800-235-6839). b. #514 -Cirrus Second Look III as manufactured by Armstrong World Industries, Inc., Tele: (800-448-1405). D. Vinyl faced ceiling tile (for use in the Bakery, Fish and Meat Service, Deli, Deli Storage, Kitchen Table, Deli Work Room, Cheese Bar, toilet rooms and elsewhere as indicated on the reflected ceiling plan)shall be 24"x 48"x 5/8" unperforated, square edge lay-in panels, pre-finished white. Approved tile shall be one of the following: a. #56091 —Clean Room Clima Plus Class 100 as manufactured by USG Ceilings; Tele: (800)950-3839, or b. #VG-197—Vinyl Guard as manufactured by BPB America/Celotex, Tele: (800-235- 6839). 2.2 MATERIALS, FRP CLAD CEILING PANELS A. Ceiling of the Produce Prep Area is to be 2'x 4'white FRP insulated panels. The panels shall be fabricated with a 2'x 4' FRP panel, with a 2'x 4'x 2"thick polystyrene insulation panel adhered to the FRP panel. A 3'x 5' piece of 6 mil polyethylene shall be adhered to the polystyrene (arranged to provide 6"overlap of poly in all directions). The adhesive for adhering the polystyrene to the FRP panels shall be "Henry 444 FRP Panel Adhesive"as manufactured by the W.W. Henry Co. of Huntington Park, CA, Tele: (213) 583-4961. The panels shall be installed in the existing grid. These panels shall be prefabricated prior to installation and are available from Walk-In Cooler manufacturers (see also Section 06000). Note:Polystyrene insulation is not acceptable. Suspended Ceilings—09500 -2 SECTION 09500 -SUSPENDED CEILINGS PART 1: GENERAL 1.1 SCOPE A. Furnish and install all suspended ceiling systems as shown on the Drawings and/or herein specified, including but not limited to the following: 1. Acoustical ceiling tile. 2. Vinyl faced ceiling tile. 3. FRP clad ceiling tile. 4. Aluminum eggcrate panels. 5. Suspended metal ceiling system 6. Cutting and installation only of the acrylic luminous ceiling panels at the valances, supplied by the electrical contractor, installed by the ceiling contractor. See Reflected Ceiling Plan for locations. 7. Extra ceiling tile for replacements. 8. Steel grid suspension systems. 9. Aluminum grid suspension systems for all vinyl faced ceiling tile areas. 10. Special acoustical ceiling tile and grid at the Produce Department vaulted ceiling. 1.2 QUALITY ASSURANCE A. The installation of suspended ceiling systems shall be by an experienced installation firm that is acceptable to the manufacturer of the system, as shown by current written statement from the manufacturer. B. Standards for Terminology and Performance: Applicable publications by the Acoustical and Insulating Materials Association (AIMA), including "Performance Data, Architectural Acoustical Materials". C. FM Compliance: Class 1. 1.3 SUBMITTALS A. Manufacturer's Data: 1. For information only, submit two (2)copies of manufacturer's product specifications and installation instructions for each ceiling tile material required, and for each suspension system including certified laboratory test reports and other data as required to show compliance with these specifications. Distribute one additional copy of each installation instruction to the Installer. 2. Include manufacturer's recommendations for cleaning and refinishing acoustical units, including precautions against materials and methods that may be detrimental to finishes and acoustical performances. B. Samples: 1. Submit three(3)sets of 12" square samples for each ceiling material required. In each set of samples show the full range of exposed color and texture to be expected in the completed work. Sample submittal and Architect's review will be for color and texture only. Compliance with other requirements is the exclusive responsibility of the Contractor. 2. Submit three(3) 12" long samples of each runner and molding. Architect's review will be for color and texture only. Compliance with other requirements is the exclusive responsibility of the Contractor. 1.4 MAINTENANCE STOCK A. Six (6)cases of ceiling tile of the type installed in the main sales area and three (3)cases each for the other types of ceiling tiles installed throughout the remainder of the building shall be left at the job site for replacement use by Stop& Shop. Tile shall be in unopened cases, bearing the same lot numbers as the tiles installed. B. Provide twelve (12)full size panels of the plastic lenses installed in the store. Suspended Ceilings—09500 - 1 C. Workmanship: 1. Supply first-class workmanship in all tile work. 2. Use all products in accordance with latest ANSI Standard specifications. 3. Be sure all the work is clean of grout film upon completion. D. Setting Methods: 1. Ceramic Floor Tile On Dimensionally Stable Concrete,ANSI A108 1 Reference TCA Method F112. Cement Mortar Bonded. 2. Ceramic& Glass Wall tile: ANSI A108.4, Reference TCA Method 242, Organic Adhesive. E. Grouting: Follow grout manufacturer's recommendations as to grouting procedures and precautions. F. Caulking:After wall tile is complete and grouted, clean any grout out of any inside corner joints, wall/ceiling angle junctures and around door frames. Caulk all such joints with silicone caulking compound. 3.2 CURING A. Ceramic tile floors shall be kept clear for 2 days and subsequently covered with heavy-duty, non-staining construction paper, masked in place. 3.3 CLEANING A. Thoroughly clean and wash all ceramic and glass wall the and polish after completion. B. Thoroughly clean and wash all ceramic floor tile and once cleaned, apply a coat of sealer and buff for a smooth, polished, protected surface. 3.4 PROTECTION FROM TRAFFIC A. Place large, flat boards in walkways and wheelways for 7 days where use of newly tiled floors with cement type grout is unavoidable. 3.5 REPLACEMENT OF DAMAGED FLOORS A. Replace all flooring that is damaged during construction prior to store opening. 3.6 GUARANTEE A. Guarantee all work for a period of one(1)year from the date of final acceptance of the entire building by Stop& Shop. END OF SECTION Aawk Ceramic& Glass Tile—09300 -4 4. In the Florist Area: Type Size Manufacturer Model Number and Color Field Tile 6"x 6" Roma Tile Azelgera Blanco Wall Tile Bullnose Field Tile 6"x 6" Roma Tile Azelgera Blanco Wall Tile Accent Tile 1"x 1" Interstyle #C21 (764)-Lilac Accent Tile 1"x 1" Interstyle #C15 (774)—Cherry Blossom Accent Tile 1"x 1" Interstyle #C51 (686)—Deep Rose Accent Tile 1"x 1" Interstyle #C27 (673)—Magenta 5. Around the Meat Room Window Area: Type Size Manufacturer Model Number and Color Accent Tile 1"x 1" Interstyle #C25(677) - Pumpkin Accent Tile 1"x 1" Interstyle #C31 (689)-Orange Accent Tile 1"x 1" Interstyle #C43(598)—Tomato Accent Tile 1"x 1" Interstyle #C49(397)—Deep Red G. Provide all needed trim pieces, bullnose outside corners, etc.. H. Thinset adhesive for ceramic floor tile shall be dry-set portland cement system meeting ANSI N118.1. I. Adhesive for ceramic wall tile shall be organic adhesive, heavy duty CTA#11 (solvent type)for use over"Wonderboard walls or approved equal. Follow manufacturer's recommendations for adhesive and backing of the glass wall tile. J. Epoxy grout for ceramic floor and wall tile at the toilet rooms shall be Hydoment Natural Grey. K. Grout for all other ceramic wall tile shall be Mapei"Kerapoxy"#0-White. L. Water shall be clean and drinkable. M. Sealer for ceramic the floors shall be Hillard Co. "Super-Onex-Seal". N. Heavy-duty, non-staining construction paper for protection of floors after completion with compatible masking tape. O. Caulking compound for use at interior corners, at wall/ceiling angle juncture and around door frames in ceramic tile wall surfaces shall be a silicone caulk, color to match the tile grout. PART 3: EXECUTION 3.1 INSTALLATION A. Acceptability of Surfaces: 1. Before tiling, be sure variations of surface to be tiled fall within maximum variations shown below: a. Floors with Thin Set Mortar 1/8" in 10' b. Walls 1/8" in 8' 2. Report all unacceptable surfaces to the Architect and do not tile such surfaces until they are leveled enough to meet above requirements. Leveling coat is included in this section. 3. Before tiling, be sure surfaces to be tiled are free from coating,curing membranes, oil, grease,wax and dust. Report any unacceptable surfaces to the Construction Manager for correction. 4. Starting of tile work will imply acceptance of the surfaces to be tiled by this Contractor and no claims for bad substrate as a cause for unacceptable tilework will be allowed after that acceptance. B. Layout: 1. Layout all tile work so as to minimize cuts less than one half tile in size. 2. Locate cuts so as to be least conspicuous. 3. At Restrooms, cut tile shall occur at interior corners and be of equal length at each end of wall. 4. Align all floor joints to give straight uniform grout lines, parallel with walls. 5. All outside corners shall begin with a full course of the field tile. Ceramic&Glass Tile—09300 -3 C. Ceramic Wall Accent Tile(for use in Toilet Rooms)shall be: a. Provenza, Energia Ernst—Riposo#D16902 glazed porcelain with matt finish as distributed by Roma Tile, Watertown, MA. Tile size shall be 6"x 16". b. Provenza, Energia Ernst—Lineare#D16802 glazed porcelain with matt finish as distributed by Roma Tile, Watertown, MA. Tile size shall be 6"x 16". c. See the architectural drawings for the layout. B. Ceramic Base(for use in Toilet Rooms)shall be the standard straight wall field tile specified above. C. At outside corners of wall the in the various department areas(except at the glass the and restroom tile), provide a PVC edge trim "Schulter-RONDEC-PRG"or equal in lieu of bullnose the corners. Color to be white. D. Marble saddle at doors shall be 1/2"x width of door with beveled edges. E. Glass Wall Tile for use in the various departmental areas shall be "Glasstyle"as manufactured by the Interstyle Ceramic and Glass Ltd. of Burnaby(Vancouver), B.C. Canada, unless otherwise noted. Provide any and all necessary trim pieces and bullnose tiles. See the interior elevations for layouts and patterns of the various tiles at each department. Confirm colors, patterns, and start points of all the with the Stop& Shop's Design Department prior to installation. All glass tile shall be mesh mounted. F. Wall the for various departments are as follows: 1. In the Deli/Kitchen Table Area: Type Size Manufacturer Model Number and Color Field Tile 6"x 6" Roma Tile Azelgera Blanco Wall Tile Bullnose Field Tile 6"x 6" Roma Tile Azelgera Blanco Wall Tile Accent Tile 1"x 1" Interstyle #C21 (764)-Lilac Accent Tile 1"x 1" Interstyle #C53 (462)-Lavender Accent Tile 1"x 1" Interstyle #C57 (275)—Plum Accent Tile 1"x 1" Interstyle #C59 (272)—Amethyst Accent Tile 6"x 6" Interstyle #C57 (275)—Plum 2. In the Bakery Area: Type Size Manufacturer Model Number and Color Field Tile 6"x 6" Roma Tile Azelgera Blanco Wall Tile Bullnose Field Tile 6"x 6" Roma Tile Azelgera Blanco Wall Tile Accent Tile 1"x 1" Interstyle #C20 (667)-Camel Accent Tile 1"x 1" Interstyle #C25 (677)-Pumpkin Accent Tile 1"x 1" Interstyle #C50 (478)—Caramel Accent Tile 1"x 1" Interstyle #C56 (276)—Chestnut Accent Tile 6"x 6" Interstyle #C56 (276)—Chestnut 3. In the Seafood/Service Fish Area: Type Size Manufacturer Model Number and Color Field Tile Existing to remain Bullnose Field Tile Existing to remain Accent Tile 1"x 1" Interstyle #(534)—Copper Green Accent Tile 1"x 1" Interstyle #(343)—Blue Green Accent Tile 1"x 1" Interstyle #(333)—Teal Accent Tile 1"x 1" Interstyle #(734)—Aqua Accent Tile 4"x 4" Interstyle #(343)— Blue Green Ceramic& Glass Tile—09300 -2 SECTION 09300 — CERAMIC AND GLASS TILE PART 1: GENERAL 1.1 SCOPE A. Supply and install all ceramic tile as shown on the drawings and/or herein specified, including but not limited to the following: 1. Ceramic tile floors. 2. Ceramic the walls at restrooms. 3. Glass tile walls in the various departments. 4. Marble thresholds. 5. Caulking of all inside corners, wall/ceiling angle junctures and around door frames in any ceramic wall tile surfaces. 1.2 SUBMITTALS A. Furnish Master Grade Certificate signed by both tile manufacturer and tile subcontractor. B. Submit three(3)sample tiles for each pattern and type to be used. 1.3 PRODUCT HANDLING A. Deliver all products to job site in manufacturer's unopened containers with grade seals unbroken and labels intact. B. Keep all materials dry and protect from damage. 1.4 ENVIRONMENTAL CONDITIONS A. Maintain temperature at 50°F. minimum during tile work and for 7 days after completion. B. Vent temporary heaters to outside to avoid carbon dioxide damage to new the work. C. Provide adequate lighting for good grouting and clean-up. 1.5 EXTRA STOCK A. Supply two percent(2%)or two (2)cases, whichever is greater, of each tile used in clean unopened marked cartons for owner's emergency use. 1.6 QUALITY ASSURANCE A. Refer to Tile Council of America, Inc. specifications for further requirements for all Work under this Section. PART 2: PRODUCTS 2.1 MATERIALS A. Ceramic Floor Tile (for use in Toilet Rooms)shall be: a. Provenza Series Coto Eramo, Energia (light terra cotta)glazed porcelain with matt finish as distributed by Roma Tile, Watertown, MA. Tile sizes vary as follows: i. 12"x 12"— 57.14% ii. 6"x 12"— 28.57% iii. 6"x 6"— 14.28% b. See the architectural drawings for tile layout. B. Ceramic Wall Field Tile (for use in Toilet Rooms)shall be: a. Provenza Series Cotto D'Eremo Forza (beige)glazed porcelain with matt finish as distributed by Roma Tile, Watertown, MA. Tile size shall be 12"x 12". b. See the architectural drawings for tile layout. c. Wall tile shall extend full height to ceiling (except where broken by accent strip). A "'► d. Provide all needed trim pieces, bullnose outside corners, etc.. Ceramic&Glass Tile—09300 - 1 D. All acoustical sealant work shall be done in accordance with the manufacturer's instructions in order to obtain the required rating. Caulking shall be an acoustical sealant as recommended by the manufacturer. Caulk the top and bottom of all gypsum board tight to the floor or roof deck. END OF SECTION Gypsum Wallboard—09250 -4 3.2 INSTALLATION OF DRYWALL A. Apply all gypsum wallboard with lengths perpendicular to the studs. Center abutting edges over the stud flanges. No two joints shall occur at the same stud and no joints shall occur between studs. B. Screws for attachment of wallboard shall be spaced at 8" o.c. at the edges and 12"o.c. in the field of the sheet. C. Sheets shall be held in firm contact with the framing member while fasteners are being driven. D. Fastening shall start from the center portion of the sheet and proceed outward to the edges. E. Fasteners shall be set with the head slightly below the surface of the wallboard in a dimple formed by the power screwdriver. Take care not to break the paper face of the wallboard. F. Improperly driven screws shall be removed. G. Metal casing strip shall be used as detailed and as specified in Gold Bond Specification. Casing strip shall be used where drywall construction joins walls or ceilings or other materials, except where joint is concealed by wood or other trim member. Flange of casing strip, expansion/control joint strip and similar accessories shall be concealed with feathered joint cement. H. Casing beads, corner beads, and similar metal trim members shall be used at all locations which are standard in best commercial practice, whether or not indicated on the drawings (the drawings are diagrammatic, and do not in all cases indicate such items). Corner beads shall be securely anchored. I. Gypsum surfaces shall be left perfectly flat, plumb, clean, and free of defects. There shall be no bowing or"scallop"effect visible to the unaided eye when sighting parallel to the face of the partition. Surfaces shall be clean and ready for application of finishes with no additional preparatory work required. J. Install expansion/control joint strip over jambs of double acting doors, at 30'-0"o.c. (20'-0"o.c. at dropped soffits), at masonry control joints, and elsewhere as required to prevent cracks in the gypsum wallboard. 3.3 JOINT, SCREW HEAD AND CORNER FINISHING A. Joint and topping compound shall be mixed in accordance with the manufacturer's instructions. B. A uniform thin layer of joint compound shall be applied over the wallboard joints, approximately 4"wide. The tape shall be centered over the joint and embedded into the compound, leaving sufficient compound under the tape to provide proper bond. C. After the compound is dry, the tape shall be covered with a coat of joint compound approximately 3"each side of the tape and feathered out at the edges. D. After the compound is dry, a coat of topping compound shall be applied with a slight, uniform crown approximately 3" each side of the previous coat and feathered out at the edges. E. Wall angles and inside corners shall be reinforced with tape folded to conform to the angle and embedded in the compound. F. All angles and inside corners shall be coated with one coat of joint compound and one coat of topping compound feathered out at the edges. G. All screw heads shall receive a total of three coats (two coats of joint compound and one coat of topping compound)allowing proper drying time between each coat. H. Flanges of wallboard corner bead shall be concealed by at least one coat of joint compound and one coat of topping compound,feathered out approximately 9"each side of the exposed metal nose, allowing proper drying time between coats. I. All joints, corner beads, angles, inside corners, screw heads, etc. shall be wet sanded between coats and after last coat. Take care not to roughen wallboard paper. 3.4 SOUND RETARDANT PARTITIONS A. Install gypsum wallboard vertically,with staggered joints on opposite sides of partitions, attached to metal studs with 1"type "S" screws spaced at 22"o.c. along vertical joints and at 1/4 and mid points of panel height. B. Fasten panels around perimeter with 1 5/8"type "S"screws spaced at 12" o.c. C. Note that the space between the studs is to be filled with sound attenuation blankets as called for under Section 07200. Gypsum Wallboard—09250 -3 D. Moisture resistant, firecode gypsum wallboard shall be "Firecode MR Board"(ASTM C-630). The board shall be 5/8"thick with tapered edges. The board shall be 4'-0"wide x various lengths as required to minimize joints. E. Gypsum sheathing board for use at the exterior wall shall be 1/2"thick"Dens-Glass Gold" by Georgia Pacific. The board shall be 4'-0"wide x various lengths as required to minimize joints. F. Glass-fiber reinforced gypsum (GRG)cove mouldings for use at the Check-out raised ceilings shall be as manufactured by DecoForm Corp., Etobicoke, Ontario Tel: (416) 745-4970 or approved equal. See drawings for radius required. G. Screws shall be rustproof, "S Bugle Head"type, size and quantity as recommended by the manufacturer for each application. Length as shown below: 1. Anchoring single layer 1/2"or 5/8"wallboard - 1" long minimum. 2. Anchoring second layer in multi-layer applications- 1 5/8" long minimum. H. Casing bead shall be USG#200-A or Gold Bond#100. I. Comer bead shall be USG 'Dur-A-Bead'or GB 1 1/4"x 1 1/4". J. Control Joints shall be USG #093 or Gold Bond 'E-Z Strip'. K. Joint treatment products conforming to ASTM C-475. Joint tape for gypsum soffits shall be paper. L. Adhesives conforming to ASTM C-557. M. Hanger wire shall be 8 gauge, galvanized wire. N. Tie wire shall be 16 gauge, galvanized wire. PART 3: EXECUTION 3.1 INSTALLATION, GENERAL A. Work shall be fully coordinated with other trades affected, particularly with metal studs and light gage framing, insulation, wall finishes, mechanical, electrical work, etc. Provide all necessary cutting and patching, etc. B. Completed work of this and other trades shall be properly protected from any stain, damage and defacement. C. All partitions shall be carried from the floor to 6"above the finish ceiling (except rear Sales Area wall, Pharmacy perimeter walls, walls located under the mezzanine floor slabs, mezzanine partitions, and elsewhere as indicated on the drawings), and shall be finished both sides, unless specifically shown otherwise. Partitions that do not extend full height to the structure are to be braced back to the structure at 4'-0"o.c.. Gypsum wallboard shall be cut back 112"from the deck or slab and the joint shall be filled with sealant. D. All partitions running at an angle to beams, steel joists and other objects extending down from the slab or deck above, shall be carried between such objects. Gypsum wallboard shall be cut back 1/2"from the structural member and the joint shall be filled with sealant. E. Where a partition runs directly below and parallel to a steel joist, the steel joist shall be furred (under Section 05400)and gypsum board shall be applied to both sides of the joist. F. Unless otherwise noted, all gypsum wallboard mounted on furring shall extend from floor to a minimum of 6"above the ceiling line. G. Install expansion/control joints at 30'-0"o.c., over the jambs of all double acting doors, at masonry control joints and elsewhere as required to prevent cracks in the gypsum wallboard surfaces. Dropped soffits shall have control joints at 20'-0"o.c.. H. After installation, partitions, ceiling drop walls, ceilings, etc. shall be free of exposed screws or other fasteners. Damaged panels or other material shall be replaced with undamaged items. I. Refuse and waste material shall be removed daily, or more often if required. J. In all cases, use the maximum practical length sheets to minimize joints. K. In all cases, stagger all sheets so as not to align joints. L. At areas where the new finish ceiling height is above the height of the existing ceiling to be demolished, provide additional GWB and alter studwork as required to achieve new ceiling height. Typically this occurs at the rear and right sidewalls of the Sales area. AWN Gypsum Wallboard—09250 -2 SECTION 09250 -GYPSUM WALL BOARD PART 1: GENERAL 1.1.1 SCOPE A. Furnish and install all gypsum wallboard work as shown on the drawings and/or specified herein, including but not limited to the following: 1. All interior gypsum board, using "Firecode" and "Moisture Resistant" boards where applicable or where called for in the drawings. 2. All exterior gypsum sheathing board. 3. Glass-fiber reinforced gypsum (GRG) mouldings 4. Taping, spackling and finishing. 5. Joint and corner reinforcing, casing beads, control joints, etc. 6. All adhesives, fasteners, etc. 1.2 QUALITY ASSURANCE A. To establish level of quality required, products manufactured by the United States Gypsum Company, have been specified. Products from the National Gypsum Company and the Manville Company or other nationally distributed equivalent products of other manufacturers will be acceptable. B. Fire-Resistant Rating: Where gypsum drywall systems are indicated for fire-resistance ratings, including those required to comply with governing regulations, provide materials and installations identical with applicable assemblies that have been tested and listed by recognized authorities, including UL and the American Insurance Association. Comply with FM "Approval Guide"where applicable. C. Industry Standard: Comply with the requirements of"Standard Specifications for Gypsum Wallboard Interior Finishes",American National Standards Institute (ANSI A97.1), except as may be modified by these specifications, applicable laws and ordinances, including the recommendations of the manufacturer. 1.3 SUBMITTALS A. Submit manufacturer's Data including anchoring and finishing products submit six(6)copies of manufactured product. Indicate that copy of each applicable instruction has been distributed to the Gypsum Wallboard Installer. B. Submit certified test reports on STC Ratings, Fire Resistant, and Load/Deflection tests. 1.4 DELIVERY AND STORAGE A. Deliver all materials in unbroken packages bearing the name of the manufacturer. B. Keep all materials dry and protected from the weather. C. Materials shall be stored and handled carefully, to avoid damage to edges, ends and surfaces. D. All materials shall be stored inside the building. PART 2: PRODUCTS 2.1 MATERIALS A. Regular gypsum wallboard shall be 1/2"and 5/8"thick, as required, with tapered edges (ASTM C-36). Boards shall be 4'-0"wide x various lengths as required to minimize joints. B. Fire code gypsum wallboard shall be 518"thick Firecode "C"with tapered edges(ASTM C-36). Board shall be 4'-0"wide x various lengths as required to minimize joints. C. Moisture resistant gypsum wallboard shall be "MR Board" (ASTM C-630). The board shall be 1/2"or 5/8"thick, as required, with tapered edges. The board shall be 4'-0"wide x various ew lengths as required to minimize joints. Gypsum Wallboard—09250 - 1 A DIVISION 9 FINISHES SET#19: NOT USED SET#20: NOT USED SET#21: #19 Sales Area to Pharmacy(Field Verify Width x 8'-6" H)(side coiling metal security grille) 2- Cylinder- 1 E72S2 x US26D x CC (install in grille side bar) PART 3: EXECUTION 3.1 INSTALLATION A. Install all scheduled hardware in accordance with manufacturers instructions. B. Set thresholds in caulking. C. Protect all hardware from damage and paint. 3.2 CLEAN-UP A. Remove all debris. B. Leave all hardware in perfect working order, adjust as necessary. END OF SECTION low Finish Hardware—08700 -5 SET#10: #10 Sales Area to Customer Service Area (3'-0"x T-0"x 1 3/4") (SC WD x EX) #12 Customer Service Area to Cash Office (3'-0"x 7'-0"x 1 3/4") (SC WD x EX) 1 1/2 pairs- Butts - FBB179 x 4 1/2"x 4 1/2"x US26D 1 - Lockset-93K7D15C x S3 x US26D x CC 1 -Closer-4011 x Aluminum 1 -Viewer-698 x US26D 2 - Kickplates -8"x 34"x .050"x US32D 1 -Stop-407 1/2 x US32D 3- Silencers- GJ64 SET#11: NOT USED SET#12: NOT USED SET#13: NOT USED SET#14: NOT USED SET#15: #20 Pharmacy to Toilet Room (3'-0"x T-0"x 1 3/4")(SC WD x PM) #23 Bottle room Customer Area to Lavatory(3'-0"x 7'-0"x 1 3/4") (SC WD x PM) 1 1/2 pairs- Butts - F179 x 4 1/2"x 4 1/2"x US26D 1 - Privacy Lock- 73KOLl5C x S3 x US26D 1 - Closer-4011 x AL 1 -Stop-407 1/2 x US32D 2 - Kickplates -8"x 32"x .050"x US32D 3- Silencers-GJ64 SET#16: #28 Corridor to Men's Room (3'-0"x T-0"x 1 3/4")(SC WD x PM) #29 Corridor to Ladies Room (3'-0"x T-0"x 1 3/4")(SC WD x PM) 1 1/2 pairs -Butts- FBB179 x 4 1/2"x 4 1/2"x US26D 1 - Closer-4011 x AL 1 - Push Plate- 70C x US32D x (4"x 16") 1 - Pull Plate - 132 x 70C x US32D 2 - Kickplates -8"x 34"x .050"x US32D 3-Silencers - GJ64 SET#17: #22 Bottle Building to Bottle Storage Area (3'-0"x T-0"x 1 3/4") (HM x PM) 1 1/2 pairs- Butts- F179 x 4 1/2"x 4 1/2"x US26D 1 - Lockset-93K7D15C x S3 x US26D x construction core 2- Kickplates -8"x 30"x .050"x US32D 3 - Silencers- GJ64 SET#18: NOT USED Finish Hardware—08700 -4 SET#2: #1 Exterior to Vestibule (overall unit 8'-0"x T-6") (auto sliding AL) #2 Vestibule to Sales Area (overall unit 8'-0"x 7'-6") (auto sliding AL) #3 Sales Area to Vestibule (overall unit 8'-0"x 7'-6") (auto sliding AL) #4 Vestibule to Exterior(overall unit 8'-0"x 7'-6") (auto sliding AL) #13 Vestibule to Exterior(overall unit 8'-0"x 7'-6")(auto sliding AL) #14 Sales Area to Vestibule (overall unit 8'-0"x 7'-6") (auto sliding AL) #15 Exterior to Vestibule (overall unit 8'-0"x 7'-6")(auto sliding AL) #16 Vestibule to Sales Area (overall unit 8'-0"x 7'-6") (auto sliding AL) 1 - Best Cylinder(keyed outside x CC)#1 E74HC181 with thumb turn inside#6410 x US26D (Supply additional cores) SET#3: NOT USED SET#4: NOT USED SET#5: NOT USED SET#6: #21 Bottle Storage to Exterior(3'-6"x 7'-0"x 1 3/4") (HM x Cl) 1 1/2 pairs- Butts- FBB167 x 5"x NRP x USP (weld jamb leaf) 1 - Lockset-93K7YD15C x S3 x US26D x CC (key outside)(no exterior trim) 1 - Rain Drip- 16AD x 40" (46" at#19)x AL 1 - Door Pull- 132 x US32D (mount outside) 1 -Chain Stop- 11 5B26 x 20" 1 - Door Sweep- DB062 x 42"x AL 1 -Threshold -TH040 x 42"x AL 1 set-Weatherstripping - Head &Jambs WS003 x AL SET#7: NOT USED SET#8: NOTUSED SET#9: #11 Area to be Determined to Storage (2'-6"x 7'-0"x 1 3/4") (SC WD x EX) #37 FE Brooms to Sales Area (2'-0"x 7'-0"x 1 3/4") (SC WD x EX) 1 1/2 pairs- Butts- F179 x 4 1/2"x 4 1/2"x US26D 1 - Deadbolt-83T7K x S3 x US26D x CC 2- Pull Plates- 132 x 70C x US32D 2 - Kickplates-8"x 32" (28"at door No. 31)x .050"x US32D 1 -Stop-407 1/2 x US32D 3 - Silencers - GJ64 Finish Hardware—08700-3 2.2 FINISH HARDWARE SCHEDULE A. Where pressed metal or wood door frames are called for on the Schedule, the hardware set is for pressed metal frames and must be adjusted for wood frames. B. Exterior surface mounted butts shall be welded to channel frames. C. All floor mounted door stops shall have risers as required. D. See Door Schedule for applicable set numbers. E. Adjust butt hinge sizes to accommodate door sizes. F. Battery eliminator and battery box on alarm lock shall be keyed alike. G. Provide strap hinges for all doors 4'-0"wide or wider. All thru-bolted strap hinges shall have the nuts tack welded in place after completion of installation. H. A small "NOT AN EXIT"sign shall be provided on any door not used as a means of egress. Signs shall be routed, laminated plastic with letters showing as a different color from the background. I. Manufacturer of bi-fold doors shall provide all hardware for same. J. Provide lever handles where required by the Architectural Barriers Code. K. All exterior hinges shall be equipped with non-removable pins (NRP). L. All sliding doors shall have floor guides. 2.3 SCHEDULE OF HARDWARE SETS A. See attached "Hardware Sets"for required hardware items for each door or pair of doors as listed according to door opening numbers. B. The contractor is cautioned that the hardware sets listed are for a single door opening (a door opening is a single door or a pair of doors). For example, since there are four(4)door openings listed under Hardware Set No. 1, the contractor will supply four(4)complete sets of Hardware Set No. 1. C. The following abbreviations are used in the Schedule of Hardware sets: 1. "auto"-automatic 2. "HM" - hollow metal (insulated, if in an exterior wall) 3. "Cl"-channel iron frame 4. "SC WD" -solid core wood door 5. "PM" -pressed metal 6. "AL/GL"-aluminum/glass 7. "AL"-aluminum 8. "CC" -construction core D. The Hardware Schedule is arranged to list the following items: 1. Door Number-Area to Area (Door size) (Door material x Frame material) 2. Quantity- Item - Model Number x Finish and other requirements SET#1: #24 Exterior to Customer Area (3'-0"x 7'-0") (narrow stile auto swing AL) #25 Greenhouse to Exterior(pair 3'-0"x 7'-0") (narrow stile swing AL) 1 - Best Cylinder(keyed both sides x CC)#1 E74HC181 x US26D 1 - Deadlock Adams Rite#MS1850S x 628 Finish Hardware—08700 -2 SECTION 08700 - FINISH HARDWARE PART 1: GENERAL 1.1 SCOPE A. Furnish and install all finish hardware shown on the drawings and/or herein specified. 1.2 SUBMITTALS A. Submit 5 copies of shop drawings detailing: Manufacturer, Model numbers (with spec. sheets), material color, finish, etc, installation details and any other information required to show full compliance with the specifications. B. The Finish Hardware Subcontractor shall not deviate from the Architect's Door or Hardware Set numbering system. If the shop drawings are submitted with a different numbering system, they will be rejected as"not acceptable" and will require re-submittal with the proper numbering system. THIS REQUIREMENT WILL BE RIGIDLY ENFORCED. C. See the Supplementary General Conditions for full requirements for submittals. 1.3 RELATED WORK SPECIFIED ELSEWHERE A. Carpentry & Millwork- Section 06000. B. Hollow Metal Doors and Frames - Section 08100. C. Wood Doors- Section 08200. D. Special Doors -Section 08300. E. Aluminum entrances- Section 08400. F. Automatic Entrances- Section 08460. 1.4 COORDINATION A. Coordinate all work of this section with that specified under all other sections. B. Verify all door sizes with the drawings. PART 2: PRODUCTS 2.1 QUALITY OF MATERIALS A. For the purpose of establishing a quality standard, certain manufacturers have been specified under this section. Other manufacturers may be used, except where specifically noted "No Substitutions", provided the product is nationally distributed and completely equal in all respects. B. Manufacturers Used in Schedule: Item Manufacturer 1. Strap Hinges Richards-Wilcox 2. Hinges, Hasps, Pull Handles Stanley 3. Locksets, Latchsets, Cylinders, Padlocks Best(No Substitutions) 4. Closers, Electromagnetic Closers LCN (No Substitutions) 5. Stops & Holders, Silencers, Chain Stops, Flush Bolts Ives or Rockwood 6. Push Plates, Pull-On Plates, Kickplates Rockwood 7. Sliding Door Assemblies Stanley or Lawrence Brothers 8. Viewer Ives or Rockwood#620 9. Exit Locks Alarm Lock Corp. 10. Detex x VRA Double Doors only Battery Pack Alarm Lock Corp. 11. Louvers, Vision Panels Leslie Lock 12. Weather Seals, Door Bottom Seals, Rain Ultra Industries or 13. Drips, Thresholds with Door Bottom Hook National Guard Products 14. Automatic door opener/switch Horton 15. Latch Guards Latch Guard Co. Finish Hardware—08700 - 1 OPI* I. Provide a decal that reads "IN EMERGENCY, PUSH TO OPEN"on the inside face of all vestibule automatic sliding doors. Decal shall be affixed to the direction of travel and mounted directly between 36"and 60"above the floor surface to the centerline of the decal.Also provide a decal that reads"AUTOMATIC DOOR"on all automatic sliding doors. Decal shall be affixed to the direction of travel and mounted directly above the push bar. M. Doors shall be UL listed as an exitway. n. Bi-Parting doors shall be equipped with automatic recycle feature. o. Glass for use in the automatic entrances shall be 1/4"thick tempered and shall be supplied and installed by the Storefront Contractor under Section 08400. D. Frames: 2. Frames for all automatic swinging, sliding and bi-parting doors and their transoms shall be"Kawneer Tri-Fab 451" or equal. PART 3: EXECUTION 3.1 INSTALLATION A. Installation of automatic swinging and sliding bi-parting door assemblies shall be by authorized representatives of the door manufacturer. B. Supply and installation of all glass for the automatic swinging, sliding and bi-parting doors and transoms shall be by the Storefront Contractor, under Section 08400. 3.2 WEATHERSTRIPPING A. Provide adjustable astragal with double mohair weather stripping on all strike rails of all doors. B. Joining of vertical panel rails shall have complimentary mohair weatherstripping, and horizontal rails shall be weather stripped with mohair type fabric. END OF SECTION Automatic Entrances—08460 -3 h. All hardware shall match finish of doors. .• i. Provide a decal that reads "AUTOMATIC DOOR"on all automatic swinging exit doors. Decal shall be affixed to the push side of the door in the direction of travel and mounted directly above the push bar. C. Automatic Sliding and Bi-Parting Doors: Shall consist of the following: 1. Automatic Sliding Door System (at Vestibules): Shall be Stanley DURA-GLIDE Series 3000 Bi-Parting Door system. The system shall consist of narrow stile sliding aluminum doors, transom (at exterior doors only, unglazed), header, operator, threshold track, and actuating controls. The system shall be completely engineered, manufactured and assembled by Stanley Access Technologies. All components shall be factory assembled in the header, adjusted and tested. No field wiring or operator adjustment shall be required other than the connection to job-site power and fine-tuning of door speeds to compensate for various door sizes and weights. 2. Automatic Sliding Door System (at Bottle Room): Shall be Stanley DURA-GLIDE Series 3000 Single Slide Door system. The system shall consist of narrow stile sliding aluminum doors, header, operator, threshold track, and actuating controls. The system shall be completely engineered, manufactured and assembled by Stanley Access Technologies.All components shall be factory assembled in the header, adjusted and tested. No field wiring or operator adjustment shall be required other than the connection to job-site power and fine-tuning of door speeds to compensate for various door sizes and weights. Entire assemblies shall be supplied as complete units including sensor type operators, header, track,jamb, sliding doors, threshold, lock, and 2 crash bars (each leaf)on approach side of doors. 3. Automatic Sliding Door System (at Beer Chest, where applicable): Shall be Stanley DURA-GLIDE Series 5200. The system shall consist of three-panel telescopic aluminum doors, header, operator, and actuating controls. The system shall be completely engineered, manufactured and assembled by Stanley Access Technologies. All components shall be factory assembled in the header, adjusted and tested. No field wiring or operator adjustment shall be required other than the connection to job-site power and fine-tuning of door speeds to compensate for various door sizes and weights. 4. All door systems shall adhere to the following: a. Assemblies shall be constructed of 6063-T5 aluminum alloy in specified finish. b. Opening control shall be Stanley Microwave Door Actuator detector for opening and safety controls. Mount overhead sensors at center of sliding door frame with fixed anti-vandal cover. Each sliding door package shall have two (2)motion sensors per unit, one unit for exterior door actuator and one for interior door safety that shall hold the door open or return the door to the open position when approached from the interior(per ANSI standards). C. Operator shall be concealed in the header that includes the track. Header shall be designed to include antiderailment means. d. Checking of the door movement shall be within the operator to allow controlled deceleration of the doors. e. Doors shall be adequately weatherstripped and shall have a threshold width not exceeding 2" f. Closing force of door shall not exceed 30 lbs. to stop the door. g. All control circuits shall be low voltage. h. Operator master switch shall have an adjustable time delay of 1 to 28 seconds. i. Operation shall instantly convert to manual operation when power is off. j. Vestibule doors shall include Adams-Rite MS-1850S Deadbolt lock and Best cylinders keyed to store locking system,with a#6410 thumb turn inside. k. All Sliding doors shall be of the swing-slide type, constructed to allow the entire sliding door assembly to swing out from any point of travel and the sliding door to be the exterior of the sidelight or wall, to qualify for as a legal means of exit. Automatic Entrances—08460 -2 SECTION 08460 -AUTOMATIC ENTRANCES PART 1: GENERAL 1.1 SCOPE A. Furnish and install automatic entrances as shown on the Drawings and/or specified herein, including but not limited to the following: 1. Automatic Swinging, Sliding and Bi-Parting Doors. 2. Frames for Automatic Swinging, Sliding and Bi-Parting Doors and their Transoms. 1.2 SUBMITTALS A. See the Supplementary General Conditions for submittal and shop drawing requirements. PART 2: PRODUCTS 2.1 MATERIALS A. Stop and Shop has procured a national account for automatic doors with The Stanley Works— Access Technologies Product Group. Contact Ron Bohigian, Stanley Access Technologies, Project Manager—Select Accounts, Tele: 860-679-6406 to obtain quotes for Stanley products. The GC shall confirm to S&S in writing that his subcontractor's material costs were obtained thru S&S's national account pricing. B. Automatic Swinging Doors: Shall consist of the following: 1. Swinging Door Operator: Shall be Stanley Magic-Force TM Swinging Door Operator— Concealed Application—Low Energy. The system shall consist of electro-mechanical swinging door operator and electrical controls, aluminum header, connecting hardware, actuating controls, guide rails, and on/off/hold open switch.All components shall be factory assembled, adjusted and tested. Color shall be Clear Anodized Aluminum finish. 2. Railings: By Stanley, size as shown on Drawings. Railings shall be floor and wall supported with solid panels. Open type rails will not be accepted. 3. Door Actuator: Stanley SU-050 Motion Sensor for opening control. Mount overhead at center of door with a fixed anti-vandal cover. 4. On-Off Hold Switch: Transom mounted switch for each door. 5. Operators shall operate manually by spring action in case of loss of power,without adjustment. 6. Aluminum/Glass Doors shall be shall be fabricated and delivered by"Stanley Access Technologies". Doors to be heavy duty, medium stile with 2" muntin bar.Aluminum finish shall be Clear Anodized finish. All doors shall be prepared at the factory for upper and lower pivots. Doors shall have two (2) lines of Cart Bumpers.All doors shall be prepared to receive hardware as per Section 8F- Finish Hardware. Hardware for each door shall include the following: a. One (1) push bar, one each side of each "out"door at standard height. b. One (1) pull handle, one on the exterior side of each "out"door at standard height. c. Two (2)Crash Bars on each side of each door. d. Neoprene Finger Protectors on the pivot side of the doors. e. One (1)Adams-Rite MS1850A Deadlock for each door with Best mortise cylinders and cams. Provide cylinders both sides of exterior doors and at the inside only for interior doors. Provide construction cores with the doors and final cylinders when directed by Stop &Shop. AOW f. Provide thresholds at each door. g. Glass for doors shall be 1/4"tempered and shall be supplied and installed by the Storefront Contractor under Section 08400. Automatic Entrances—08460 - 1 2.5 HARDWARE A. Hardware for aluminum entrances shall be the manufacturer's standard hardware. Removable core cylinders shall be supplied under Section 8F. PART 3: EXECUTION 3.1 PROTECTION OF ALUMINUM FROM DISSIMILAR MATERIALS A. Aluminum shall be prevented from direct contact with dissimilar materials. B. Provide insulation where aluminum is in direct contact with dissimilar metals consisting of strips of bituminous impregnated felt or fiber, or a heavy shop coat of zinc chromate primer made with a synthetic resin vehicle of the phenolic or alkali type. Paint shall be allowed to dry before assembly of parts. C. Where aluminum is in direct contact with cement mortar, concrete or masonry, said contacting surfaces shall be heavily coated with an approved asphaltic paint. 3.2 INSTALLATION A. All items under this section shall be set in their correct locations as shown in the details and shall be level, square, plumb, and at proper elevation and in alignment with other work in accordance with the manufacturer's installation instructions and approved shop drawings. All joints between entrance framing and the building structure shall be sealed in order to secure a watertight installation. B. After erection and glazing, the Contractor shall check and readjust, as necessary, all items of operating hardware on doors installed under this section. C. Entrance Vestibule Divider Partitions: Furnish and install aluminum sections for vestibule areas per drawings. Upper section of divider to be glass. Lower section of divider to be insulated panel. Height of insulated panel to be 2'-6" above finish floor for protection against damage by carriages. D. Furnish and install glass in all swinging, sliding and bi-parting entrance and exit doors. E. Furnish and install all vision panels. F. Interior Windows: Install all aluminum tube framing and glass. 3.3 PROTECTION OF ALUMINUM WORK&GLASS A. All aluminum metal work shall be protected at all times from damage of any kind, and shall be so protected until final acceptance by the Owner. B. Glass which has cracked as a result of improper tension of aluminum components or from any other cause related to the improper installation of the framing system, shall be replaced by the Contractor at no cost to the Owner. C. Tape all entrance and other aluminum metal work to completely protect metals before any plastering, masonry or concrete work adjacent to same is performed. 3.4 CLEANING A. After the work of this section is complete, and when directed by the Owner, clean all exposed and finished metal in accordance with Alcoa Handbook"Care of Aluminum in the Building Industry", as approved by the Architect. B. Clean all glass installed under this section. END OF SECTION Aluminum Entrances, Storefront, and Glazing—08400 -3 shall be done. Bolts, anchors, other work embedded in masonry and/or concrete shall, as far as practicable, be installed as work progresses. D. Workmanship and finish shall be free from blemishes and defects.Any marred, defaced, scratched or otherwise defective items shall be removed and replaced by the Contractor at no additional cost to the Owner. E. All aluminum doors and frames shall be reinforced to receive specified hardware. F. Aluminum metal and components shall be extruded aluminum stock as manufactured by Kawneer, U.S. Aluminum, or Vistwall and shall be furnished in the stock numbers indicated. For the purposes of this specification, Kawneer model numbers are listed. G. All steel stiffeners in tubes at doorjambs and wherever required are to furnished and installed by this Contractor. H. All aluminum metals, exposed fasteners and hardware shall be furnished in Clear Anodized finish or equal, unless otherwise noted or specified. I. All concealed screws, miscellaneous fastening devices and internal components shall be stainless steel, plated or corrosion resistant materials of sufficient strength to perform the functions for which they are used. 2.2 FRAMING SYSTEMS A. Aluminum framing shall be TRI-FAB 450/451 (for 1/4"and 1"glass thickness): 1. Glass framing members shall provide for flush glazing on all sides with through sight lines and no projecting stops or face joints. 2. The system shall provide full resilient setting for glass and panels by use of Neoprene gaskets on both sides of the glass. 3. Trim moldings and face materials shall be designed to permit the installation of these products in their regular manner and shall not interfere with the normal assembly of the framing. B. Aluminum framing at the Meat Cutting room window shall be a "Smoke Screen Baffle" Model RG-200, two piece aluminum base with pre-drilled countersunk holes at 12"o.c. by Blumcraft of Pittsburg or equal as approved by Stop& Shop. 2.3 ENTRANCE DOORS A. Supplied under Section 08460-Automatic Entrances. 2.4 GLASS A. Storefront Glass:All exterior storefront windows and glass shall be 1"thick Low"E"insulating glass in accordance with the Sealed Insulating Glass Manufacturer's Association (SIGMA) Standards and Requirements. Glass shall be equal to "American Flat Glass Low'E' Heat Reflective"type. B. Meat Room window glass shall be ''/z"thick frosted (Meat Room side), laminated, safety glass by Blumcraft of Pittsburg as a part of the framing system. C. Door Vision Panels shall be 1/4"thick clear, safety glass. See drawings for sizes and coordinate with door suppliers. D. Interior Windows shall be 1/4"thick clear, float glass. See drawings for sizes. E. Sliding & Bi-Parting Door& Transom Glass shall be 1/4" thick, clear, tempered glass. See drawings for sizes and coordinate with door suppliers. F. Vestibule Divider Partition Panels shall be 1"thick, metal clad, masonite with an insulated core, color to match aluminum sections. Provide finished surfaces on both sides. G. Vestibule Divider Partition Glass shall be 1/4"thick, clear, tempered glass. H. All glass adjacent to entrances shall be tempered. Provide tempered glass at other locations as may be required by applicable codes, whether specifically called for or not. A" Aluminum Entrances, Storefront, and Glazing—08400 -2 SECTION 08400 -ALUMINUM ENTRANCES, STOREFRONTS &GLAZING PART 1: GENERAL 1.1 SCOPE A. Furnish and install all aluminum entrances, storefronts, glass and glazing required by the plans and/or specified herein, including but not limited to the following: 1. All storefront aluminum tube framing, side jambs, sill members, division bars, insulating glass and glass to be installed in other doors and/or door units. 2. All required vinyl glazing gaskets for dry glazing of all aluminum items,whether supplied under this section or not. 3. All required accessories such as anchors, fasteners, flashings, reinforcing, caulking, stops, clips, closures and trim as required for a complete installation of the work under this section. 4. Furnish and install 1/4"thick tempered glass at all automatic sliding and bi-parting doors and transoms, which are installed by the automatic door contractor. 1.2 RELATED WORK SPECIFIED ELSEWHERE A. Caulking and Sealing -Section 07900. B. Hollow Metal Doors-Section 08100. C. Wood Doors- Section 08200. D. Automatic Entrances-Section 08460. E. Finish Hardware-Section 08700. 1.3 FIELD MEASUREMENTS A. Take all necessary field measurements of work previously executed as required for proper fabrication and installation of the work of this section to verify drawings with actual field conditions and assume complete responsibility for accuracy of such measurements. Inspect related work and adjacent surfaces. 1.4 SHOP DRAWINGS A. Submit shop drawings showing complete details, all information required for fabrication, finishing and installation of the work of this section. See the Supplementary General Conditions for complete requirements for shop drawings and submittals. B. Any omission of an item or items which require the Contractor's compliance under the Contract Documents does not relieve the Contractor from such responsibility. C. Shop drawings shall indicate elevations of all work under this section, full size thickness of metal, fastenings, proposed method of anchoring, size and spacing of anchors, details of construction, method of glazing, details of operating hardware, mullion details, weatherstripping materials and details of installation. PART 2: PRODUCTS 2.1 GENERAL REQUIREMENTS A. Drawings and specifications are based upon products and materials of the Kawneer Company, Inc. Whenever substitute products are to be considered, supporting technical literature, samples, drawings and performance data must be submitted for approval prior to submission of shop drawings. Test reports certified by an independent test laboratory must be made available upon request. B. Materials, hardware, aluminum alloys, construction, weatherstripping, infiltration and structural performance tests and installation shall be in accordance with the manufacturer's current standard specifications and details, except as modified herein or in the drawings. C. Anchors, screws, bolts, inserts, connecting members necessary for securing items specified herein to other adjoining, adjacent work, angles and other reinforcement shall be provided. Cutting, drilling, modifying of adjoining, adjacent work where necessary for proper installation Aluminum Entrances, Storefront, and Glazing—08400 - 1 2.2 ACCESS DOORS A. Doors for access to "in wall"or"in ceiling"plumbing, HVAC or other concealed installations shall be Milcor Style "M"24"x 24" painted steel access doors or equal. They shall be furnished and installed in locations required for access to mechanical or plumbing equipment, enclosed canopy soffits, access to sign panel and elsewhere as necessary. PART 3: EXECUTION 3.1 INSTALLATION A. Doors shall be installed in accordance with the manufacturer's instructions. B. Door installations shall be by trained mechanics, approved by the door manufacturer. C. Doors shall be in perfect operating condition after installation. The general contractor shall provide protection of the completed doors until acceptance of the Project by the Owner. Any damages occurring during this period shall be immediately corrected at no expense to the Owner. D. Coordinate installation with all other trades affected by the work of this section. END OF SECTION Special Doors—08300 -2 SECTION 08300 -SPECIAL DOORS PART 1: GENERAL 1.1 SCOPE A. Furnish and install all special doors and related items as shown on the drawings and/or herein specified, including but not limited to the following: 1. Hand operated side coiling aluminum security grille at the Pharmacy Department. 2. Access doors. 1.2 WARRANTIES A. Access Doors, and Security Grilles shall be warranted by the door distributor for quality, workmanship, materials and installation for one (1)full year from the date of acceptance of the completed installations. 1.3 SUBMITTALS A. See the Supplementary General Conditions for complete details on shop drawings and submittal requirements. PART 2: PRODUCTS(See Drawings for door sizes) 2.1 HAND OPERATED SIDE COILING ALUMINUM SECURITY GRILLES A. Hand operated side coiling aluminum Security Grille for the Pharmacy shall be Model SFG-H2 VisionGlide as supplied by Cornell Iron Works Inc., Mountaintop, PA and as distributed by Desco Door Sales, Marshfield, MA or equal approved by Stop & Shop. a. Door/Curtain construction shall be as follows: i. Grille curtain: 5/16"diameter vertical tubes, 5056 H32 aluminum alloy, 2"o.c.. ii. Tube spacers: 7/16"outside diameter x 0.049"thick wall. Aluminum tubes to maintain chain spacing at each hanger tube. iii. Horizontal chains: %"wide aluminum eyelet links at 3"o.c.. iv. Hinge panels: 6" high,0.052"thick continuous interlocking extruded aluminum panels between top and bottom two chain sets. v. Vertical End and Intermediate Members: 1 5/16"x 2 3/8"x 1/8"thick extruded aluminum tube with recess for attachment of curtain sections. 1. Leading end member: Provide dual concealed master-key-able, cylinder operated, hook-bolt lock operable from Sales area side, locking into adjacent lead member. 2. Intermediate members: Spacing not to exceed 10'-0". Provide concealed master-key-able, cylinder operated, drop-bolt lock assembly operable from Pharmacy side. Include dust-proof floor socket. 3. Trailing end member: Floating in pocket. b. Trolleys: 1 1/8"diameter nylon tired ball bearing wheels, two (2)assemblies at each hanger, four wheel assembly at all vertical members. c. Track: 1 '/z"x 1 7/8"x 0.093"thick extruded aluminum section with continuous recess for splice tongues and pins. B. Pocket door and frames (for concealment of door in it's open position)shall be 12 ga. A36 steel with 3" non-mortise type hinges and concealed master key-able, cylinder operated, hook-bolt lock. Door, Frames, and hardware (except cylinder)shall be provided by the door supplier. C. Provide locking device at the center of the locking bar. Cylinder to be provided by the Hardware Supplier. D. Finish for curtain, guides, bottom bar, and coil enclosures for grilles shall be clear anodized aluminum. Pocket door to be furnished primed and suitable for painting. E. For size of doors, refer to Tenant's Layout, Door Schedule, and Tenant's Blow-Up Details. F. Submit shop drawings for Architect's review. Special Doors—08300 - 1 8. Door clearances shall be 1/8"at jambs& head, 3/8" maximum at finished floor and ^'* 3/16" maximum at raised saddles. 9. Provide 1" undercut at doors where called for, unless otherwise noted. 2.2 FRAMES A. Wood frames, where applicable, shall be cut from solid White Birch, unless other special stock is noted on the Drawings. B. Cut interior wood door frames to sizes and shapes indicated on the Door Schedule. PART 3: EXECUTION 3.1 INSTALLATION A. Installation of door and frames is under Section 06000. END OF SECTION Wood Doors & Frames—08200 -2 "* SECTION 08200 -WOOD DOORS & FRAMES PART 1: GENERAL 1.1 SCOPE A. Furnish and install all wood doors, wood mesh doors and wood door frames as shown on the drawings and/or specified herein, including but not limited to the following: 1. Interior wood door frames for wood-wire mesh swinging and sliding doors. 2. Solid core birch doors. 3. Hollow core birch doors 1.2 RELATED WORK SPECIFIED ELSEWHERE A. Carpentry-Section 06000. B. Pressed metal frames-Section 08100. C. Glass&Glazing - Section 08400. D. Painting -Section 09900. 1.3 SUBMITTALS A. Submit shop drawings to the Architect for approval. 1.4 IDENTIFICATION A. Each door shall bear a stamp, brand, or other identifying mark indicating quality and construction of the door. The identifying mark shall include name of the inspection organization, identification of the standard on which the construction of the door is based and a declaration of compliance by the plant. 1.5 PROTECTION A. Provide protection against physical damage, soilage and moisture during transit and at the site. PART 2: PRODUCTS 2.1 DOORS A. Doors shall be of the types, sizes, and designs shown in Door Schedule. B. Top and bottom edges of door shall be sealed with a clear water-resistant varnish or a clear water-resistant sealer prior to shipment. C. Doors shall be stored in fully covered, well ventilated areas and protected from extreme changes in temperature and humidity. D. Where shown, doors shall be prepared for the reception of glass. E. Glass requirements are specified in Section 08400. F. Doors shall be prepared to receive all finish hardware. G. Adhesives and bonds shall be in accordance with NWMA Standard I.S.1, using requirements for Type II interior doors. Adhesives for doors to receive a natural finish shall be non-staining. H. Warp tolerances shall be in accordance with NWMA Standard I.S.1. I. Interior Solid-Core Doors: 1. Shall be 1 3/4"thick, select white birch, and shall conform to Commercial Standard DS171, Premium Grade Type II. 2. Shall have continuous wood block or wood strip core. 3. Shall have center-matched birch face veneer, matched for grain and color. 4. Stiles shall be hardwood. Mill option edges not acceptable. Stiles to be compatible in color with face veneers. Edge treatment as required. 5. Door to be furnished with vision panels and louvers as shown in the Door Schedule. 6. Louvers to have 50%free air opening. 7. All doors to be pre-finished with a clear polyurethane varnish, gloss finish. Wood Doors & Frames—08200 - 1 C. Louvers: Doors (where shown) shall receive factory installed welded blade type louvers. Louvers pierced into the face sheets will not be permitted. Louver blades are to be 20 gauge and the frames are to be of 18 gauge welded steel construction. D. Glazing: Doors (where shown) shall be furnished with factory installed hollow metal mouldings to secure glazing by others in accordance with glass opening sizes shown on approved shop drawings. Fixed mouldings shall be securely welded to the door on security side. Loose stops shall be not less than 20 gauge steel, with mitered corner joints, secured to the frame opening with cadmium or zinc coated countersunk screws. Snap-in type attachments will not be allowed. 2.3 PANELS A. Hollow metal panels, where indicated, shall be made of the same materials, constructed and finished in the same way as specified for hollow metal doors. 2.4 FRAMES A. Furnish and install pressed steel combination buck and trim type frames for doors, transoms, sidelights, mullions, interior glazed panels and similar type openings where indicated on the Drawings. NOTE: All glass window frames are aluminum. B. Provide welded or knock-down unit type frames, designed with integral stop and trim. Mitered corners shall be reinforced with 18 gauge channel shaped reinforcements. Corners shall be mitered, continuously arc-welded and ground smooth on the frame face. C. All frames shall be fabricated in accordance with SDI 111A. D. Exterior frames shall be 14 gauge minimum. E. Interior frames shall be 16 gauge minimum. F. Frame Anchors: Frames shall be equipped with one welded-in floor anchor and three (3) field insertion steel lock-in anchors (maximum of 24" o.c.) per jamb. 1. Anchors shall be of the proper type for the particular construction involved (i.e., wood frame, masonry, concrete or steel stud). 2. Floor anchors shall be a minimum of 14 gauge steel,with two holes provided for floor anchorage. 3. Where called for, adjustable floor anchors, providing a minimum of 2" height adjustment, shall be provided. 4. Field insertion anchors shall be a minimum of 18 gauge steel strap or 3/16" diameter wire, adjustable or'T' shaped. 5. Provide minimum 18 gauge ceiling struts when required. E. Coordinate frames with wood door supplier. PART 3: EXECUTION 2.3 INSTALLATION A. Installation of door and frames is under Section 06000. END OF SECTION Hollow Metal Doors & Frames —08100 - 3 I. All exposed surfaces of exterior hollow and pressed metal work shall receive one coat of baked on prime paint in addition to the galvanizing process. Concealed surfaces of exterior hollow and pressed metal work shall receive one coat of shop primer, baked on, and a second coat of bituminous paint. J. Interior hollow and pressed metal work shall be shop primed with one coat of primer. K. Paint shall be a zinc chromate primer conforming to Federal Specification TT-P-57, Type III. L. SDI 118 will apply to finish or all hollow and pressed metal work. M. Hardware Preparations: Doors and frames shall be mortised, reinforced, drilled and tapped at the factory for fully templated hardware only, in accordance with the approved hardware schedule, with templates to be provided by the hardware contractor. Where surface mounted hardware is to be applied, doors and frames shall have reinforcement plates only, all drilling and tapping for surface mounted hardware shall be done in the field by others. Plaster guards shall be installed on all applicable hardware cutouts in the frames. Strike jambs of frames shall receive three rubber silencers. N. Hardware Locations: Unless otherwise specified, the location of locks, hinges, latches, push-pull plates and bars, exit devices handle sets, roller latches, closer reinforcings, and arm pulls shall conform to the recommendations of the Door and Hardware Institute. O. Labeled Doors & Frames: Where noted or required by codes, provide doors and frames with Underwriters' Laboratories, Inc. labels with appropriate fire resistance and temperature rise ratings for the class of opening indicated. Construction details and hardware applications authorized by the Underwriters' Laboratories shall take precedence over project details or specifications. P. Workmanship: All work shall be shop fabricated to required profiles by forming and welding with corners, angles and edges straight and sharp unless covered by bull nose, etc. Fit and fabricate accurately with corners,joints, seams and surfaces free from warp, wave, buckle or other defects. Insofar as possible, execute fitting, fabricating of work at shop. Ship work ready for installation at building. Q. Storage: All doors shall be individually packaged in cartons completely covering entire door to prevent damage or marring of the finish. Doors shall be stored in an upright position under cover on the building site on wood sills or on floors in a manner that will prevent rust and damage. Avoid creating a humidity chamber by using a plastic or canvas shelter and venting the area covered. 2.2 DOORS A. Exterior Doors: Shall be insulated, 1 3/4" thick, Type II, Heavy Duty, Style 2, Full Flush, Hollow Steel Construction in accordance with SDI 100 and meeting the following requirements: R. Shall be fabricated of 16 gauge cold rolled steel. The material shall be treated in the mill to insure superior prime paint adhesion. S. Shall be flush with vertical mechanical interlocking seams on the hinge and lock edges. T. Shall have 14 gauge top and bottom inverted steel channels spot welded within doors. U. Provide out swinging exterior doors with rigid vi nyl top caps. V. Shall be insulated with polyurethane, either foamed in place or laminated to each panel. Compressive strength of the polyurethane shall be 20 psi minimum. The strength of the bond between the foam and the steel panels shall exceed the strength of the foam. Voids in the foam shall not exceed 1/2" in any direction. Foam density shall be 1.8#/cf minimum. B. Interior Doors: Shall be 1 3/4" thick, Type I, Standard Duty, Style 2, Full Flush, Hollow Steel Construction in accordance with SDI 100 and meeting the following requirements: 1. Shall be fabricated of 18 gauge cold rolled steel. The material shall be treated in the mill to insure superior prime paint adhesion. 2. Shall be flush with vertical mechanical interlocking seams on the hinge and lock edges. 3. Shall have 14 gauge top and bottom inverted steel channels spot welded within doors. 4. Shall be reinforced, stiffened and sound deadened with impregnated kraft honeycomb core completely filling the inside of, and laminated to the inside faces of the door. Honeycomb material shall have a crushing strength of 4000 psf minimum and the ,. lamination shall stand not less than 1000 psf in shear. Hollow Metal Doors & Frames —08100 -2 SECTION 08100 - HOLLOW METAL DOORS AND FRAMES PART 1: GENERAL 1.3 SCOPE A. Furnish and install all metal doors, frames and related items as indicated and herein specified, including but not limited to the following: 1. Furnish and install all Grade I, Model I, Standard Duty Level C Interior and Grade ll, Model I, Heavy Duty Level B Exterior hollow metal doors as shown on the Drawings and in accordance with the Door Schedule, including fire-rated label doors where called for. 2. Furnish and install all pressed metal frames where shown on the Drawings and in accordance with the Door Schedule, complete with reinforcement, anchors and accessories, including fire-rated label frames where called for. 1.2 RELATED WORK SPECIFIED ELSEWHERE A. Glass and Glazing -Section 08400. B. Finish Hardware - Section 08700. C. Painting -Section 09900. 1.3 SUBMITTALS A. See the General Conditions for complete details on submittal requirements. B. Shop drawings shall fully describe and locate all items being furnished and shall include large scale details of all principal construction features. C. Approved shop drawings shall constitute final contract requirements, and no work shall commence until shop drawings for that work have been approved by the Architect. D. Certify compliance with the Standards of the Steel Door Institute (SDI) and the Project Specifications. 1.4 STANDARDS A. Hollow metal doors and pressed metal frames shall be manufactured in accordance with the latest Standards of the Steel Door Institute. Doors shall be equal to "SteelCraft'L' Series". PART 2: PRODUCTS 2.1 MATERIALS, GENERAL A. Sheet steel for hollow and pressed metal items shall be commercial quality, level, cold rolled steel conforming to ASTM A366-68. B. The following are minimum gages (LISS) for hollow and pressed metal items: Item Gage Exterior Doors 16 Interior Doors 18 Exterior Door Frames 14 Interior Door Frames 16 Removable Door Stops 16 Adjustable Jambs Anchors 18 Clip Angles at Bottom of Door Jamb 14 Structural & Hardware Reinforcing 10 Vision Panel Frames & Transom Frames 16 C. Exterior hollow and pressed metal work shall be galvanized steel. D. Steel reinforcements, supports, bracing and subframing shall be in accordance with ASTM A- 366. E. Shop Painting and Finishing of Hollow and Pressed Metal Work: look F. All surfaces shall be thoroughly cleaned of dust, grease, oil and other foreign substances. G. Phosphate treat (to assure maximum paint adhesion) H. Fill all defects with an epoxy putty, sand to smooth and even surface. Hollow Metal Doors& Frames —08100 - 1 DIVISION 8 DOORS, WINDOWS & GLASS 3. Report all unsatisfactory conditions existing at the time of the inspection in writing to the Architect. 4. Notify the manufacturer at least 72 hours prior to the time the inspection is required. 5. Failure or refusal of the manufacturer to provide the inspection and supervision as required constitutes grounds for declaring the manufacturer's materials non-acceptable, even though such materials have been specified and approved. 6. Start of work on any joint will be considered acceptance of conditions and dimensions of the joint. B. Preparation of Joints: 1. Joints shall be clean and thoroughly dry, and shall be primed where and as recommended by sealant manufacturer. 2. All joints shall be backed with joint backing material to eliminate back bond. Joint proportions shall be as recommended by manufacturer. 3. All concrete and masonry shall be completely cured. 4. All existing masonry control joints shall be stripped, cleaned, and re-sealed. C. Application: 1. All work of this section shall be in strict accordance with the sealant manufacturer's printed instructions for the various materials and conditions. 2. Compound shall be applied by hand guns, without smearing of adjacent surfaces, and with sufficient pressure and proper nozzle size to solidly fill all voids and joints. Beads shall be tooled to insure smooth finish and firm, full contact with sides of joints and a concave shaped surface. 3. No caulking shall be placed when the temperature is below 40°F. 3.2 CLEAN-UP A. Immediately after application of sealants,thoroughly clean all adjacent surfaces that may have been soiled. B. Leave work neat and clean condition to full satisfaction of Architect. END OF SECTION Caulking &Sealing—07900 -3 3. Tremco- "THC-901". B. Two part polyurethane for vertical use: as manufactured to meet ASTM C-920 by one of the following: 1. Pecora - "GC-5 Synthacalk". 2. Sonneborn Division of ChemRex, Inc. - "Sonolastic Two-Part Sealant". C. Silicone: for sealant conditions, except on grade as manufactured to meet the specified requirements by one of the following: 1. Dow Corning - V795". 2. G.E. Silpruf Sealant. D. Fire Stop Systems: For thru-wall, thru-floor and thru-roof penetrations as manufactured to meet the specified requirements by one of the following: 1. Dow Corning Fire Stop System. 2. G.E. Pensil 851 Silicone Foam Penetration Sealant. E. Caulking compounds at vertical and horizontal building joints, interior and exterior shall be of no- sag consistency, non-staining by migration through adjacent building materials. F. Primers: As recommended by the sealant manufacturer for use in conjunction with the sealant for application on the various types of materials to which the sealer is applied. G. Sealant Colors:All colors shall be selected by the Architect and approved by the Owner. H. Bond Breaker: As recommended, in writing, by the sealant manufacturer. I. Backer Rods/Joint Fillers: 1. Joint filler material in back of caulking shall be a closed cell polyethylene or a closed cell neoprene non-staining material. 2. Filler materials shall be closed cell, compressible, resilient, free from tar, asphalt, oil and other foreign substances. 3. Filler shall be approved expanded polyethylene foam in rod shape, rectangular shape or other approved filler(no polystyrene will be allowed)which shall not bond with the sealant. 4. If chemical or mechanical bond may occur, provide an approved bond breaker or release material at the surface of the filler. 5. Filler shall be at least 30%wider than the width of the joint, to which it is applied. 6. Compression of installed filler shall be sufficient so as to allow no movement of backer rod/joint filler. J. All caulking and sealant materials shall be delivered to the job site in unopened containers, bearing the manufacturer's name, date of manufacture, instructions for mixing, storage, handling, etc., copies of which shall be submitted to the Architect along with the samples for approval and be made available on the job site at all times. K. Manufacturer's label shall indicate the date of manufacture or the manufacturer shall otherwise attest to the date of manufacture. For polyurethanes, the elapsed time from date of manufacture to date of installation shall not exceed six (6) months. L. Structural steel columns that are embedded within the exterior masonry walls shall be treated with a fluid applied waterproofing material approved for this use to prevent corrosion. M. Caulking compound for use in the installation of aluminum cove base and aluminum corner guards shall be a silicone caulk such as "Dow Corning#795". PART 3: EXECUTION 3.1 INSTALLATION A. Joint Inspection: 1. Provide manufacturer's inspection of conditions prior to start of the Work and initial supervision at the start of each application, in order to insure that any physical conditions which would result in defective work are properly corrected before materials are applied, that properly instructed personnel are available to do the work, and that * . proper procedures are being followed. 2. Provide such inspection and supervision by qualified personnel. Caulking & Sealing —07900 -2 SECTION 07900 -CAULKING AND SEALING PART 1: GENERAL 1.1 SCOPE A. Furnish materials and install all caulking and sealing work, as required to complete the work as indicated. Including, but not limited to the following: 1. Caulking of control joints in masonry work(both new&existing Masonry). 2. Caulking of door frames, window frames, louver frames, and other items occurring in openings in exterior walls. 3. Caulking of thresholds of exterior doors. 4. Caulking the perimeter of all interior door and window frames at the juncture with the wall finish. 5. Sealant for thru-wall, thru-floor and thru-roof fire stops. 6. Caulking of all exposed construction joints, control joints, and cracks in the concrete slabs &sidewalks. Expansion joints to be a maximum of 3/8"wide. 7. Waterproofing of columns within exterior masonry walls. 8. Any other exterior or interior caulking or sealing shown, or reasonably required to complete the work. 1.2 SAMPLES AND PRODUCTS DATA A. Submit to Architect for approval two (2)samples and manufacturer's product data for each type of specified product. 1.3 GUARANTEE A. Provide written guarantee for all sealant work against defective material or workmanship for a period of five(5)years, commencing on the date of final acceptance by the Owner. B. The guarantee shall further state that sealants are guaranteed against: 1. Adhesive or cohesive failure in joints where movement is under maximum of 30% extension or 20% compression. 2. Any crazing greater than 3 mils in depth developing on surfaces of material. 3. Any staining of surfaces adjacent to joints by sealant or primer by migration through building materials in contact with them. 4. Any puncture, abrasion or tear failure due to pedestrian or vehicular traffic in self- leveling polyurethane sealant installed at horizontal surfaces. 5. Chalking or visible color change on surface of cured sealant. 6. Increase or decrease of Shore"A"durometer hardness (5 second reading)of sealant of more than 30% of value of 7 day value of Shore"A"durometer hardness of sealant. C. Guarantee provisions shall include agreement to repair or replace at Contractor's expense all sealant defects as listed above which develop during guarantee period. 1.4 APPLICABLE STANDARDS A. ANSI Specification A116.1. B. Federal Specification TT-S-00227 with additional requirements that for standard color range of black,white and grey, said sealant's weight loss after heat(Paragraph 3.5.5): no more than 8% instead of 15% as called for in said specifications. C. All caulking used in food processing areas shall be USDA/FDA approved. PART 2: PRODUCTS 2.1 MATERIALS A. Two part polyurethane for horizontal use: as manufactured to meet ASTM C-920 by one of the 00** following: 1. Pecora -"NR-200 Urexpan". 2. Sonneborn Division of ChemRex, Inc. -"Sonolastic SL-2". Caulking &Sealing—07900 - 1 END OF SECTION Roofing & Insulation—07500 -7 3.7 PRE-ROOFING CONFERENCE ,00% A. The following personnel shall be requested to attend: 1. The Stop &Shop Project Manager or his representative. 2. The Landlord or his representative. 3. The Architect or his representative. 4. The Testing Company's Representative. 5. The General Contractor and his Superintendent. 6. The Roofing Contractor and his Job Foreman. 7. Roofing Material Manufacturer's Representative. 8. The Mechanical Subcontractor and his Job Foreman. B. The General Contractor's Representative shall record all decisions made at the meeting and they shall become a part of the permanent job record. C. Items to be reviewed, discussed and resolved: 1. Review specifications, roof plans, roof and flashing details. 2. Manufacturer's specifications, differences and deviations (if any)from the Architect's Specification. 3. Underwriter's Laboratories and/or Factory Mutual requirements and conflicts (if any) with the Architect's and/or the Manufacturer's Specification. 4. Review plans for roof slope, deck type, drainage, membrane attachment and the like. If a conflict exists between what is considered "good roofing practice"and the specifications, resolve all objections and make final decisions a part of the permanent job record. 5. Limitations imposed by weather or other special requirements shall be discussed and understood by all. 6. Examine all plans to determine whether different roof areas receive different roof membranes, where different thicknesses or types of roof insulation occur, changes in roof membrane and/or other situations peculiar to the project. 7. Establish which areas of the site will be available to the Roofing Contractor for storage and working areas. 8. Clarify all specifications, details and application requirements, including what work should be completed before the roofing operation begins. 9. Roofing inspection and testing schedule shall be discussed. 10. Review coordination with other trades, material storage, construction traffic, etc. 11. Review air/vapor barrier requirements and tie in responsibilities with wall air/vapor barriers provided under Section 07220. 12. Review of temporary protection: Clarify temporary protection methods and material of completed roof system to assure warranty compliance. Topics of discussion shall include traffic from other trades, material storage protection from other trades, and any other potentially damaging activities such as mechanical ductwork welding which may affect the finished system. 3.3 ROOF WARRANTY A. At completion of the roofing work and after his final inspection, the Roofing System Manufacturer shall deliver his written Warranty to the Landlord with copies to Stop& Shop, the Architect, the General Contractor and the Roofing Contractor.Also supply an original and copies of the warranty for the metal roofing system. 3.4 ROOFING SYSTEM APPROVALS A. The entire roofing system shall be approved as follows: 1. By Underwriters Laboratories as a "Class A"system 2. By Factory Mutual as a Class 1A/90 system. Roofing & Insulation—07500 -6 F. Install insulation with long joints of insulation in a continuous straight line with end joints staggered between rows, abutting edges and ends between boards. Fill gaps exceeding 1/4 inch with insulation. G. Cut and fit insulation within 1/4 inch of nailers, projections, and penetrations. H. Attached Insulation: Install each layer of insulation and secure to deck using mechanical fasteners specifically designed and sized for fastening specified board-type roof insulation to deck type indicated. I. Fasten insulation according to requirements of FM's "Approval Guide"for specified Windstorm Resistance Classification and the insulation and roofing system manufacturers'written instructions. J. Fasten insulation according to the insulation and roofing system manufacturers'written instructions. 3.4 MECHANICALLY ATTACHED SHEET INSTALLATION A. Install sheet over area to receive roofing according to roofing system manufacturer's written instructions. Unroll sheet and allow to relax for a minimum of 30 minutes. B. Start installation of sheet in presence of roofing system manufacturer's technical personnel. C. Accurately align sheets and maintain uniform side and end laps of minimum dimensions required by manufacturer. Stagger end laps. D. Perimeter Sheets (in accordance with FM 1-28 data sheet): E. Provide three (3')foot wide half sheets at perimeter parallel with deck flutes. F. Provide six(6)foot wide half sheets at perimeter perpendicular with deck flutes. G. All perimeter half sheets are to be fully lapped, alternating, at outside corners. H. Install fasteners with seam plates within seam at rates indicated on the Drawings. Seam fasteners shall be HPX#15 screws with piranha plates attached at 6 in.o.c.. I. Apply roofing sheet with side laps shingled with slope of roof deck where possible. J. Spread sealant bed over deck drain flange at deck drains and securely seal roofing sheet in place with clamping ring. 3.5 SEAM INSTALLATION A. Clean seam areas, overlap sheets, and weld side and end laps of sheets and flashings according to manufacturer's written instructions to ensure a watertight seam installation. Weld seam as follows: B. Weld Method: Hot air. C. Test lap edges with probe to verify seam weld continuity. Apply seam caulk to seal cut edges of sheet membrane. D. Repair tears, voids, and lapped seams in roofing that does not meet requirements. 3.6 FLASHING INSTALLATION A. Install sheet flashings and preformed flashing accessories and adhere to substrate according to roofing system manufacturer's written instructions. B. Apply bonding adhesive to substrate and underside of flashing sheet at required rate and allow to partially dry. Do not apply bonding adhesive to seam area of flashing. C. Flash penetrations and field-formed inside and outside corners with sheet flashing as recommended by manufacturer. D. Clean seam areas, overlap sheets, and firmly roll flashings into the adhesive. Weld side and end laps to ensure a watertight seam installation. E. Test lap edges with probe to verify seam weld continuity. Apply lap sealant and seal exposed edges of sheet flashing terminations. F. Terminate and seal top of sheet flashings and mechanically anchor to substrate through termination bars. Roofing & Insulation —07500 -5 following rows 12"o.c. above the first(staggered). Guards shall be model#PS-6 as manufactured by Roofer's Edge, Chicopee, MA Tele: (413) 568-4446 or equal. Color shall be a Copper Fluoropolymer(Kynar 500)finish to match the metal roofing. PART 3: EXECUTION 3.1 GENERAL INSTALLATION A. The entire roofing system must comply with the requirements of Factory Mutual for a Class 1A- 90 roof. System shall also meet UL Class A Fire Resistive Rating and FM 1A-90 requirements for wind and uplift. B. All wood blocking is to be supplied and installed under Section 06000 of these Specifications, and shall be mechanically fastened to the steel deck with sheet metal screws of sufficient length to penetrate the deck at least 1/2". C. Install roof insulation in accordance with the insulation board manufacturer's written instructions. The insulation shall be laid and mechanically fastened to the steel roof deck so as to meet Factory Mutual 1-90 Wind/Uplift standards. D. Roof membrane shall be installed in strict accordance with Carlisle's written instructions and details for the mechanically fastened system. Membrane field sheets shall be run perpendicular to the steel decking.All seams shall be mechanically fastened at a rate of 6"o.c. as per FM 1-90 requirements. E. Flashings, gravel stops/fascias, special protective roofing, roof walkway treads, pitch pockets, vent flashings, stub column flashings, etc. shall be installed in strict accordance with the manufacturer's written instructions and published details and FM Class 1, insulated roofing requirements. F. The Owner supplied and installed exterior coolers, at the rear of the building, shall be roofed with the single-ply membrane in a fully adhered fashion. G. All metal roofing shall be installed in strict accordance with the manufacturer's written instructions and details. The finished system shall be watertight. H. Install insulation around the full perimeter of all roof-top HVAC curbs. 3.2 PREPARATION A. Clean substrate of dust, debris, and other substances detrimental to roofing installation according to roofing system manufacturer's written instructions. Remove sharp projections. B. Prevent materials from entering and clogging roof drains and conductors and from spilling or migrating onto surfaces of other construction. Remove roof-drain plugs when no work is taking place or when rain is forecast. C. Complete terminations and base flashings and provide temporary seals to prevent water from entering completed sections of the roofing system at the end of the workday or when rain is forecast. Contractor shall close off deck flutes carefully with Froth-Pak Nightseal to eliminate water penetrations. Remove and discard temporary seals before beginning work on adjoining roofing. 3.3 INSULATION INSTALLATION A. Coordinate installing roofing system components so insulation is not exposed to precipitation or left exposed at the end of the workday. B. Comply with roofing system manufacturer's written instructions for installing roof insulation. C. Install tapered insulation under area of roofing to conform to slopes indicated and to Shop Drawings. D. Install one or more layers of insulation under area of roofing to achieve required thickness. When installed in 2 or more layers, place joints of each succeeding layer staggered from joints of previous layer a minimum of 6 inches in each direction. E. Trim surface of insulation where necessary at roof drains so completed surface is flush and does not restrict flow of water. Roofing & Insulation—07500 -4 2.2 MATERIALS A. Roof Insulation: Shall be dense isocyanurate rigid board insulation equal to"Carlisle, "Apache Whiteline PyroPly", or"NRG Barriers". Roof insulation shall be FM approved for use on metal decks, shall be compatible with and approved by the roofing system manufacturer, and shall conform to ASTM C 1289-01, Grade 2. B. Minimum roof insulation thickness or"R"value must meet the requirements of Local, State, or Federal Energy Conservation Codes. Thickness is 3.5"with a minimum aged R-value of R-21.7. Provide tapered insulation where shown on the drawings (i.e. crickets, etc.). C. Roof Membrane: Carlisle Sure-Seal MRFS .045"thick pre-cleaned reinforced EPDM membrane is used for this system. Membrane shall be 10'wide max. x 100' length or less. a. Perimeter edge enhancements shall conform to Factory Mutual data sheet FM I- 28.All half sheets shall be: i. Two (2)6'-0"wide half sheets on all edges running perpendicular to the metal decking. ii. Four(4)3'-0"wide half sheets on all edges running parallel to the metal roof decking. iii. Provide additional enhancements as required per Local codes. b. All half sheets shall be criss-crossed at all outside corners. D. Fasteners for Membrane: All seam fasteners shall be HPX fasteners with piranha plates. Factory-coated steel fasteners and metal plates meeting corrosion-resistance provisions of FM 4470, designed for fastening sheet to substrate, and acceptable to roofing system manufacturer. E. Fasteners for Insulation Board: As required by Factory Mutual. Provide"Insulfast"screws with 3"stress plates in the following pattern: Field roof area 12 fasteners Perimeters 18 fasteners Corners 21 fasteners F. Fully adhered roof areas shall be required to have sixteen (16)fasteners per 4'x8' insulation board. G. Furnish auxiliary materials recommended by roofing system manufacturer for intended use and compatible with membrane roofing material. Furnish liquid-type auxiliary materials that meet VOC limits of authorities having jurisdiction. H. Furnish Manufacturer's standard sheet flashing of same material, type,thickness, and color as sheet membrane. I. Furnish Manufacturer's standard bonding adhesive. Night sealer shall be as recommended by membrane manufacturer. Provide Froth-Pak Nightseal, as manufactured by Insta-Foam Products, Inc. J. AirNapor Barrier: Low-density polyethylene sheet reinforced with a HDPE monofilament grid equal to Relex 275.All seams must be taped and all perimeters/penetrations appropriately sealed and terminated. Roof vapor barrier must lap and seal to the wall surface vapor barrier system. K. Flashings: Shall be compatible products from the Carlisle Co. L. Metal Edging: .040"aluminum, color to be Anodized Aluminum or selected by Architect. Color at brick masonry shall be dark bronze to match existing. Gravel stops, fascias, etc. shall be "Carlisle Secure Edge 3000"or equal in sizes as indicated on the drawings.All materials shall be approved for use by Factory Mutual. M. Counterflashings, reglets, etc. shall be compatible with the specified roofing system. N. Special protective sheet for use at high heat or grease areas shall be "Epichlorohydrin". O. Necessary caulkings, adhesives, etc. shall be either Carlisle products or approved by them. P. Standing seam metal roofing: Atas International, Inc. model number PCB001.Panels shall be nominal 16"width, with 1" high snap-on battens. Panels shall be 24 gauge G90 steel. Texture shall be smooth. Color shall be V23-Coppertone" Fluoropolymer(Kynar 500)finish. Provide all necessary trim pieces, closures, caulking tapes, etc. Q. Underlayment for metal roofing shall be an Ice and Water shield over the entire sloped roof area. OOW R. Provide snow guards at the base of the roof slope. Space guards at 24"o.c. (or every other metal roofing"pan"). Provide three (3)rows of guards starting at 8"from roof edge with the Roofing & Insulation—07500 -3 C. The Manufacturer's Representative shall inspect the roof deck,job conditions, roofing materials, etc. prior to the start of the work. He shall inspect the work in progress to insure compliance with the manufacturer's standards of practice. D. Upon completion of the roofing system work, the Contractor, the Roofing System Subcontractor, the Manufacturer's Representative, the Testing Company's Representative and the Architect shall fully inspect the roofing system for compliance with the manufacturer's standards and acceptableness to the manufacturer for warranty purposes. Any defects noted shall be corrected immediately to insure delivery of the manufacturer's written warranty. 1.5 SUBMITTALS: A. The Construction Manager shall provide shop drawings and technical information to the Architect for approval prior to installation. Submittal shall consist of, but not limited to, the following: a. Samples and/or technical data on all components of the roofing system proposed. Technical data must be clearly marked as to which product is to be used when data sheets indicate more than one product on a sheet. Sizes of components must be clearly marked where varying sizes, thicknesses, etc. of a product is listed. b. Factory Mutual (FM)report number verifying compliance with the specific EPDM mechanically attached system with vapor barrier. c. Evidence of FM approved fastening pattern for rigid insulation attachment. d. Verification of FM 1-28 compliance regarding number and size of perimeter half-sheets and fastening pattern. e. Evidence of compliance with FM fastening pattern for corner enhancements. f. NES Report Number verifying code compliance. g. Evidence of compliance with FM requirements for layout of sheet membrane. h. Written certification from membrane manufacturer that a Warranty Reserve Fund financially supports the warranty. i. Written evidence from the Roofing Contractor of a roof work safety plan and compliance with OSHA Standards. PART 2: PRODUCTS 2.1 GENERAL A. All materials shall be delivered to the project site in new and unopened containers. B. All insulation materials shall be stored in a dry place, raised on pallets above the roofing surface, and double wrapped before and during application of the roofing system. Pre-packaged shrink-wrap on insulation bundles will not be sufficient to satisfy this requirement. C. Any materials damaged in shipment or which is exposed to the elements shall be immediately replaced with new materials. D. Roofing materials shall be stored in a designated dry space, raised on pallets, and covered before and during use. E. This specification is based on the products of the Carlisle SynTec Systems. If the Roofing Contractor proposes to attempt a substitution of the roofing system, he shall so state in his bid and shall also state the proposed savings to Stop & Shop for accepting a roofing system other than Carlisle. Other manufacturer's products would be considered, provided they meet all requirements of this specification. If a roofing substitution is not clearly indicated and requested in the bid process, Stop&Shop will assume that the bidder intends to provide a Carlisle system as specified herein. Later requests for consideration of a substitution, will not be considered or accepted. F. Membrane roofing shall meet the requirements of UL Class "A" Fire Resistive Rating and Factory Mutual Class 1A/1-90. G. Membrane roofing system design shall meet the minimum wind uplift rating requirements of Factory Mutual 1-90. Roofing & Insulation —07500 -2 SECTION 07500— ROOFING AND INSULATION PART 1: GENERAL 1.1 SCOPE A. Furnish and install, complete roofing system consisting of 8'wide white .045"thick scrim- reinforced EPDM membrane. Insulation is mechanically fastened to an acceptable roof deck. Perimeter sheets(4'wide)are installed along the building edges and field membrane sheets are mechanically fastened to the roof deck with the appropriate fasteners and fastening plates. Adjoining sheets of membrane are overlapped and joined together with a minimum 1-1/2"wide hot air weld. Furnish and install, complete, all membrane, roof insulation, flashings, gravel stops,fascias, roof walkway treads, Metal Roofing Panels, etc. as shown on the drawings and/or specified herein. The Work of this Section includes but is not limited to: 1. Roof Insulation, included tapered where shown. 2. Vapor Barrier over metal roof decking. 3. Single-ply mechanically fastened EPDM membrane roofing system,with a fifteen (15) year warranty. 4. All roofing flashings. 5. All metal work, such as fascias, gravel stops, finish metal profiles, etc. 6. All metal roofing materials and trim pieces. 7. Pre-roofing conference. 8. Fully adhered single-ply EPDM roofing and tapered insulation at front canopies. 1.2 WARRANTY A. Provide manufacturer's written "Total System Warranty"with No Dollar Limit signed by manufacturer, installer, and Contractor, covering both labor and material and agreeing to repair or replace work that exhibits defects in materials or workmanship for a period of fifteen (15) years after date of Substantial Completion. "Defects" is defined to include, but not limited to, leakage of water, abnormal aging or deterioration, and failure to perform as required. a. Warranty shall be 15 year, total system warranty, no dollar limit coverage. b. Membrane manufacturer shall provide an enhanced wind speed coverage of 72 mph. B. The warranty shall be submitted to the Architect in writing, for delivery to the Owner. C. Warranty to include all insulations/underlayments, air/vapor barriers, and metal edge trim. 1.3 QUALITY ASSURANCE: A. The Roofing Contractor shall have a minimum quality rating of 9.0 with project references of the installation of a minimum of 500,000 square feet of EPDM roofing systems. B. Stop &Shop shall mandate job starts and in-progress inspections by the membrane manufacturer and shall require written documentation and digital photography. All correspondence shall be directed to the Stop & Shop Construction Project Manager. C. As a measure of quality assurance, the contractor's foreman and/or detail mechanic shall have specifically attended the manufacturer's training program and shall provide a certificate of attendance, to be forwarded with the submittal package. D. All gravel stop details using pressure-sensitive flashings shall utilize sealant at all perimeter edges. E. All warranties shall be officially documented describing the warranty reserve fund via an annual report or notarized letter from the manufacturer. F. Building products that contain asbestos or other hazardous materials shall not be allowed. Common products that contain asbestos are, but not limited to: Roofing tars, patching compounds, and flashing materials/tars. Roof shingles/tars. 1.4 INSPECTION &TESTING: A. The Owner shall engage the services of a qualified Inspection and Testing Company. B. The Contractor shall cooperate and assist the testing company in the completion of their work. Roofing & Insulation—07500 - 1 SECTION 07240 - SYNTHETIC STUCCO SYSTEM PART 1: GENERAL 1.1 SCOPE A. Supply and install all exterior synthetic stucco as shown on the drawings and/or herein specified. 1.2 SUBMITTALS A. Submit 5 copies of manufacturers material specifications and application instructions. PART 2: PRODUCTS 2.1 MATERIALS A. All materials shall be "Sto Essence NExT "by"STO Industries, Atlanta, GA". Materials from other manufacturers will be considered by the Architect only if they demonstrate that the product is listed as an approved manufacturer by Factory Mutual (FM) or that the product conforms to and passes Factory Mutual's code and testing criteria as set forth in FM data sheet 1-63. For the purposes of this specification, model and system numbers from Sto Industries shall be used as the basis. B. Provide "Sto Guard" system over the gypsum sheathing consisting of: 1. "Sto Gold Fill" and reinforcing mesh. 2. "Sto Gold Coat" air/vapor barrier. C. Adhesive shall be "STO Primer/Adhesive-B Adhesive" placed vertically. D. Insulation board shall be Sto EPS expanded polystyrene with less than 25 flame spread, 1.0 Ib./cf nominal density; U = 0.25/inch; ASTM C 578-87a, Type 1. Board must be manufactured and packaged by a STO approved and licensed EPS board molder. Insulation shall be the thickness and profiles shown on the drawings. The thicker sections of insulation may, at the contractor's option, be built-up, provided that proper adhesion of the layers is provided. took, E. Mesh shall be "Sto Mesh"glass fiber fabric. Use "STO Corner Mat" at all corners. Use "STO Mesh —C" at all areas which are less than 8'-0" above finish grade. F. Base coat shall be "STO RFP". G. Finish coat shall be "Sto Essence Finish" —Sto Fine Sand. See the drawings for colors. PART 3: EXECUTION 3.1 INSTALLATION A. Install the system in strict accordance with the manufacturer's written instructions and specifications. B. Provide all necessary aluminum flashings. C. Provide all necessary expansion joints in the system. D. See the drawings for the various insulation profiles required. The insulation shall be precut and shaped to the required profiles. END OF SECTION Synthetic Stucco System —07240 - 1 "* SECTION 07220—AIR &VAPOR BARRIERS PART 1: GENERAL 1.1 SCOPE A. Furnish and install all building air and vapor barriers as shown on the drawings and/or herein specified, including but not limited to the following: 1. Exterior wall air barrier behind masonry. 2. Exterior wall vapor barrier. PART 2: PRODUCTS 2.1 AIR&VAPOR BARRIER MATERIALS A. Air Barriers where indicated on the drawings and required by local codes for use on the exterior face of the wall assembly shall be 40 mil CCW-705 AirNapor Barrier by"Carlisle". Barrier is to be placed over the exterior gypsum sheathing at masonry veneer walls. B. Vapor Barriers where indicated on the drawings and required by local codes for use on the interior face of the wall assembly shall be 6 mil polyethylene sheeting. C. Refer to Section 07500 for roof vapor barrier requirements/specifications to be provided by the roofing contractor. D. Refer to Section 07240 for air/vapor barrier that is provided as a component of the EIFS system. B. Furnish and Install a 6 mil. polyethylene vapor barrier in all partitions separating the Meat Cutting, Produce Pre-Pack Room and Produce Work Room from the Sales Area or other non- refrigerated rooms. P" PART 3: EXECUTION 3.1 INSTALLATION A. Install air&vapor barriers in strict accordance with the manufacturers instructions and in adherence to local codes. B. Air&vapor barriers shall overlap at the roof level to provide a continuous barrier to the outside air. END OF SECTION Air&Vapor Barriers—07220 - 1 SECTION 07200 - BUILDING INSULATION PART 1: GENERAL 1.1 SCOPE A. Furnish and install all building (thermal and acoustical)insulation as shown on the drawings and/or herein specified, including but not limited to the following: 1. Interior wall insulation. 2. Interior wall acoustical insulation. 3. Exterior wall insulation at all Masonry furred out walls. PART 2: PRODUCTS 2.1 INSULATION MATERIALS B. Thermal insulation shall be foil-faced fiberglass roll type complying with Federal Specification HH-1-521 F, Type II, Class C, as manufactured by Johns-Manville. Size shall be full thickness of wall into which the insulation is to be installed, as called for on the drawings. C. Acoustical insulation for the interior walls shall be"Fiberglass Sound Control Batts"as manufactured by Johns-Manville and meeting Federal Specification HH-1-521 F, Type I. Size shall be 4"x 24"x 96"L. D. Thermal insulation (rigid)at masonry furred-out walls shall be 1"thick Styrofoam Z-Mate by "Dow" E. Thermal insulation (rigid)at exterior masonry veneer cavity shall be 1 1/2"thick Styrofoam Cavity-Mate by"Dow" PART 3: EXECUTION 3.1 INSTALLATION A. Install insulation in strict accordance with the manufacturers instructions. B. Furnish and install full thickness (4" minimum)roll type thermal insulation with a foil faced vapor barrier in all partitions separating refrigerated with non-refrigerated areas. C. Batt insulation exposed to the air in the area above the acoustical ceiling shall be unfaced or faced with a non-combustible faceing. END OF SECTION Building Insulation—07200 - 1 opw DIVISION 7 THERMAL & MOISTURE PROTECTION low 2. FRP (fiberglass reinforced plastic) is to be installed in areas including, but not limited to, the Meat Cutting Room, Deli Storage, In-Store Bakery, Florist Area, corridors to Toilet Areas, behind Storage area slop sinks, Bottle Room, Sales area at doors to Storage areas and casework ends, and elsewhere where shown on the drawings. Material is to be Class 1 or Class A (Fire-Rated). 3. The following listing of rooms and specific paneling required: a. White FRP with an embossed finish, "Kal-Lite LF&S" or Sequentia (White) shall be used in: (1) Meat Cutting Room (2) Deli Storage Room (3) Bakery/Bakery Work Area b. Thick Ivory FRP with an embossed finish, "Kai-Lite LF&S" (Thick Ivory)shall be used in: (1) 320 square feet for installation on walls behind the slop sinks and elsewhere as directed by Stop & Shop. c. "Kai-Lite LF&S Smooth Matte" (Thick Ivory) (NO SUBSTITUTIONS) shall be used in the following areas: (1) Corridor leading to the Mezzanine and Sales Area Toilet Rooms (2) Near Main Entry Vestibules (2'-10" high) (3) Bottle room (8'-0" high) (4) Bottle Storage Area (5) Front end at register area (2'-10" high) 4. It is recommended that the material be purchased through Stop& Shop to insure product color uniformity with FRP that is to be provided by Stop & Shop's Millwork Carpenter. Verify the color, finish and location with Stop& Shop Project Manager prior to installation. Submit samples. (See the Room Finish Schedule for details) J. Install structural stiffeners at low partitions as furnished under Section 5A. K. Furnish and install all soffit panels and trim pieces. DO NOT locate ventilated panels immediately adjacent to a canopy light fixture. L. Furnish and install all miscellaneous millwork as required by this and other sections of the Specifications, including but not limited to: 1. Wood trim per Room Finish Schedule. 2. Birch casings and sills around Front Mezzanine open rail areas. 3. Maple cap at low walls as called for on the Drawings and at vertical wall ends at stair hall edges and other locations at wall ends at the front end area. 4. All trim & casings are to have mitered corners and nail holes depressed and concealed with putty. 5. All running joints in trim pieces too long for a single piece shall be 450 lap cuts. M. The Carpentry Contractor shall furnish and install all miscellaneous millwork as required including, but not limited to: 1. Trim around Meat Cutting Room window on Meat Room Area side and the window head,jambs and sill shall be white "Saniboard". 2. Provide and install 3/4""SaniBoard" cap at low wall and at wall ends in Deli. N. Install all doors (wood & metal)as shown on the Door Schedule including all finish hardware. O. Install Owner supplied double acting doors (Durus)including hardware, according to manufacturer's written instructions. The side of the doors with the black window trim shall face the Sales Area. H. Install 1/2"CDX exterior grade plywood to 5 3/4"above the finished floor at all gypsum wall board partitions in areas that are to receive VCT flooring. END OF SECTION Carpentry& Millwork—06000 -4 PART 3: EXECUTION 3.1 ROUGH CARPENTRY A. The rough carpentry work required shall include all work of rough carpentry nature required throughout the project to complete the entire intent of the work. B. Furnish and install solid wood blocking/plywood at metal stud walls at the following locations: a. Stair halls for attachment of handrails. b. At all interior window jambs at Meat Cutting Room and elsewhere as necessary. c. Behind all toilet partitions and accessories. d. Behind all decor items to be provided by fit-up contractor such as valances, signage, cabinetry, etc. e. Provide plywood in lieu of gypsum sheathing behind the main exterior store sign (provided by others). f. Behind all wall mounted plumbing, HVAC, and electrical equipment as required by their respective trades. Coordinate with all trades to determine the extent of the blocking required. g. Behind all wall mounted equipment to be provided by Stop &Shop including but not limited to: i. Shelving ii. Sinks iii. Hose Reels C. Provide double 2 x 4 or 2 x 6 fire retardant treated reinforcing (including at head also)at all double acting doors between the Sales Area and Back Rooms. D. Construct all rough carpentry work called for on the Drawings, plumb, level, and true, with tight, close-fitting joints, securely attached and braced to surrounding construction, all in a first-class workmanlike manner. E. Furnish and install pressure treated wood blocking on top of roof curbs of all small HVAC units to level the units. 3.2 FINISH CARPENTRY, GENERAL A. All finish carpentry (including Millwork items)shall be installed in accordance with the drawings. B. All materials shall be installed in an approved manner, using the best of workmanship. C. All items supplied under Millwork shall be installed as directed by the Millwork Supplier. D. Supply all hardware, brackets, supports, etc. required to complete the work. 3.3 FINISH CARPENTRY, INSTALLATION A. Install 3/4"CDX exterior grade plywood backer boards for all electrical panels,telephone panels, the time clock, refrigeration panels and other miscellaneous panels as required. B. Furnish and install "sanded 3/4" BD, interior grade" plywood behind wall supported Owner's shelving and fixtures in the Florist Area. C. Furnish and install cementitious tile backer board to 2'-0"A.F.F.with moisture resistant GWB above behind all ceramic tile. D. FRP- (Fiberglass Reinforced Plastic): 1. All FRP shall be installed over gypsum wallboard. Note: Many areas where FRP is to be applied have areas that require wood blocking for the support of Stop&Shop provided shelving or equipment.At these locations the gypsum wallboard is to be replaced with %" plywood.All FRP is to be 3/32"thick, smooth on back, mottled on front(unless otherwise noted), as manufactured by the Kai-Lite Division of the Kalwall Corp., 1111 Candia Road, Manchester, NH 03109.All joints in FRP panels shall receive specially made vinyl battens, corner and edge pieces (to match color of FRP) and they shall also be carefully caulked with G.E. silicone. Battens strips shall be cut at the base and at the ceiling.Adhesive for FRP paneling to be approved brand of contact cement. eowl Carpentry & Millwork—06000 -3 4. All rough framing lumber shall be Douglas Fir or West Coast Hemlock. 5. All lumber shall have fire retardant treatment of"NCX or Non-Com" by Koppers Co. or equal. 6. Wood Preservative Treatment: All lumber to installed on the roof or other wet areas shall be preservative treated "Osmose K-33"or equal. B. Finish Lumber: 1. All lumber for interior trim, which is to be stained/sealed, shall be birch (see below for specific locations of each)free from all knots, (except that small, sound knots that can be covered with a five-cent piece will be allowed), pitch or pitch pockets, checks, shakes, wane and excess of sap. 2. All miscellaneous interior wood trim, which is to be painted, shall be ponderosa pine, poplar or equal approved by the Architect. It shall be free from all knots, (except that small, sound knots that can be covered with a five-cent piece will be allowed), pitch or pitch pockets, checks, shakes, wane and excess of sap. C. Plywood: 1. Plywood for interior use both exposed and behind other finish materials shall be fire retardant treated. See below for specific grades, thicknesses, etc. D. Fasteners: 1. All nails, screws or other types of fasteners for exterior use or interior use in 'damp'or 'wet' areas shall be hot-dipped galvanized or'no-rust'alloy. 2. Adhesives for applying plywood, FRP, etc. shall be as recommended by the manufacturer and shall be noncombustible. Use of"stay-put"adhesives is NOT allowed. E. Substrates: 1. Cementitious tile backer board shall be 7/16"thick "Wonderboard", "Durock"or equal. Tile backer board shall extend from floor to 2'-0"with moisture resistant GWB (Greenboard)above. F. Finishes: 1. "FRP" is to be fire rated and fire retardant 3/32"thick. See below for specific manufacturer's, types and locations. 2. Aluminum soffit panels shall be Alcoa "Alums-guard"#SAS10219, color White. Provide ventilated panels#LFAS10219 at 6'-0"o.c. Do not locate ventilated soffit panels within 2'-0"of canopy light fixtures. Provide all necessary trim pieces. G. Silicone sealant for use with FRP shall be by GE. 2.2 ROUGH HARDWARE A. Provide all rough hardware required to complete this work and to attach this work in a secure and rigid manner to work of other trades, including all inserts, anchors, anchor bolts, lag bolts, screws, washers, nails, and other rough hardware. All rough hardware items for exterior use; for use at roof-blockings, curbs, cants, etc. or to be exposed in the finished interior work shall be hot-dip galvanized or non-ferrous. Concealed interior rough hardware may be unplated. Rough hardware shall be of appropriate type and of proper capacity and size as required for each specific application. , Carpentry& Millwork—06000 -2 SECTION 06000 -CARPENTRY & MILLWORK PART 1: GENERAL 1.1 SCOPE A. Furnish and install all carpentry and related items, as required or incidental to complete the work, including but not limited to: 1. All rough lumber, rough plywood, blocking, hardware, inserts, related metal components, etc., including preservative treated and fire retardant treated wood materials. 2. All blocking, bracing, etc.which may be required by other trades. 3. All blocking at metal studs at all areas where shelving or wood finish is to be installed,to provide proper anchorage for same. 4. All items of finish carpentry and millwork, interior and exterior, shown on the Drawings and/or specified herein, including but not limited to the following: a. All finish millwork and wood trim. b. Installation of all hollow metal doors, wood doors, door frames and trim, and Owner supplied double acting doors. c. Install all finish hardware. d. Furnish and install all interior plywood and cementitious tile backer board. e. Furnish and install plywood substrate & FRP (fiberglass reinforced plastic) f. Furnish and install all exterior front canopy soffit panels, trim, etc.. g. Other items of normal carpentry work whether or not indicated, but necessary for the proper completion of the project. 1.2 APPLICABLE PUBLICATIONS A. The Quality Standards of the Architectural Woodwork Institute are hereby made a part of this Specification. Terms of quality and construction are as indicated in the Quality Standards and apply in all cases, unless noted otherwise. B. All materials and workmanship shall be in accordance with Standard Details and Timber Construction Standards (AITC 100-65)of the American Institute of Timber Construction. 1.3 MATERIAL HANDLING A. All materials under this Section shall be protected from any dampness and damage during and after delivery. This is especially true for fire retardant treated materials. B. Do not store or install any finish carpentry or millwork items in any part of the building until the concrete and masonry are completely dry. C. During cold weather, provide heat and ventilation as required for proper protection of the materials. 1.4 WORKMANSHIP A. All work shall be built in accordance with scale drawings, full size details and approved shop drawings. B. All work shall be erected plumb and true to line and shall be cut, fitted, coped, scribed and finished to present a clean,well-worked appearance. PART 2: PRODUCTS 2.1 MATERIALS A. Rough Lumber: 1. Lumber shall be of sound stock, new, straight, of consistent size, free of stains and mildew, and kiln-dried to a moisture content of not more than 19%. 2. Lumber shall be surfaced-four-sides and shall bear grade and trade marks. 3. Lumber shall be furnished in longest practical lengths with respect to each intended use, and single length pieces shall be used wherever possible. Carpentry& Millwork—06000 - 1 DIVISION 6 CARPENTRY I. All door frames shall have metal or wood stud reinforcing. 1. If metal stud reinforcing is used, it shall consist of two (2)20 gauge studs, full height, next to the jamb anchor clip. 2. If wood stud reinforcing is used, it shall consist of one (1)fire retardant treated wood stud, full height, next to the jamb anchor clip. 3. Doors over 4'-0"wide shall have both the double 20 gauge metal stud and the wood stud reinforcing. J. Install reinforcing plates for all wall mounted objects,where shown on the drawings. Secure to steel studs with 1 1/4" drywall screws. K. Carefully coordinate the work of this section with that of Section 06000 -Carpentry& Millwork and other applicable trades to facilitate installation of all required blocking, etc. L. Carefully coordinate the work of this section with that of all other trades in the location and installation of their work. Provide all necessary bridging, bracing, etc. M. Attach metal furring channels vertically or horizontally spaced at 2'-0"o.c. to masonry or concrete surfaces as called for on the Drawings. 1. Channels shall be attached by power driven fastener, hammer set or concrete stub nails, at 2'-0"o.c. on opposite flanges. 2. Nest channels 8" minimum at all splices and secure with two (2)fasteners in each flange. 3. If channels are placed vertically, attach a horizontal channel between each vertical channel at 4"above the floor. 4. If channels are positioned horizontally, place a channel at no more than 4"from both the floor and the ceiling. 5. Unless otherwise noted, all furring shall extend from floor to a minimum of 4" above the ceiling line. 6. Furring shall be mitered around all openings in masonry or concrete surfaces. Follow the manufacturer's directions for mitering. N. Provide for vertical control joints in all gypsum wallboard surfaces where a straight run exceeds thirty(30')feet.At dropped soffits, provide control joints at 20'-0" o.c. See also Section 09250- Gypsum Wallboard for other locations. O. Remove all trash, rubbish, debris, etc.from the job daily. P. The Contractor shall submit connection details for all stud work that is to be suspended from the roof structure prior to installation for the Architect's and Engineer's review and approval. END OF SECTION Metal Studs& Light Gauge Framing—05400 -3 materials. Such fastenings shall be the minimum number possible to provide a secure and satisfactory installation. Fasteners shall be spaced in a uniform pattern. D. Track shall be fastened to wall, ceiling, or floor with power-driven fasteners or concrete stub nails. Fasteners for channels shall be driven at 24 inches o.c., in alternate flanges. E. Studs shall be spaced as shown on the drawings, not more than 16"o.c. Studs adjacent to door frames, at wall intersections and at corners shall be secured with drywall screws through track. F. Bracing studs shall be used at doorjamb and at end of wall where not fastened to a cross-wall or partition. Bracing stud shall extend from floor to ceiling track at doors, and to structural framing or sub-framing members at unsupported doorjamb. The drawings are diagrammatic and do not always indicate such studs where required. Where necessary to obtain a rigid, solid partition, additional diagonal or lateral bracing shall be provided above ceiling. G. Completed work of this and other trades shall be properly protected from damage, stain and defacement. H. Holes, openings, blocking, and reinforcing required to accommodate items that the drawings indicate are to penetrate or be supported by the wallboard construction shall be provided under this section of the specification. I. Electrical panels, cabinets, etc. which are to be fastened into the wall and shelf brackets and similar items which may exert transverse or bending forces on the wall, shall be backed inside the wall by a steel stud, or by a horizontal 16 gauge steel channel or 2x wood member extending between two studs and securely fastened to each. The reinforcing member shall be capable of withstanding the loads to which they may be expected to be subjected. Such forces shall be assumed to be not less than 300 lbs. applied in both the vertical and horizontal direction. J. Location of holes and required blocking and back-up members shall be coordinated with sub- contractors for other trades involved. K. Openings, chases, slots, etc., for mechanical and electrical work shall be neatly and accurately cut in studs and wallboard. Such openings, and fittings, boxes, etc., which require it shall be properly reinforced and supported. L. Provide adequate bracing in walls to support handrails, grab bars, wall mounted shelving, closet poles, etc. M. Attachment of stud hangers to the underside of metal decks or to the bottom chord of the open web steel joists will not be permitted. All structural loads shall be hung from the top chord of any open web steel joist. Loads may be transferred from the bottom chord to the top chord of a joist by installation of a steel joist stiffener(see paragraph 2.11 above). 3.2 EXTERIOR FRAMING A. See also the structural drawings for details and further requirements. B. Provide welding where shown. 3.3 INTERIOR FRAMING A. Steel stud partition shall be carried to 6"above the ceiling height, unless specifically shown otherwise. Rear sales wall partition, walls under the front mezzanine, walls in areas without ceilings, and the perimeter walls of the Pharmacy area shall extend full height to roof decking above. B. Partitions running at an angle to beams, steel joists and other objects extending down from the slab or deck above, shall be carried between such objects. C. Where a partition runs directly below and parallel to a steel joist, the steel joist shall be furred so that gypsum board can be applied to both sides of the joist. D. At all dropped soffits, provide and install cold rolled steel channel support as detailed on the drawings. E. Floor and ceiling tracks shall be accurately aligned according to partition layout and securely fastened using approved fasteners at no more than 2'-0" o.c. F. Studs shall be spaced at 1'-4"o.c., except at walls used to support wall cabinets or other wall mounted equipment where spacing shall be reduced to 1'-0"o.c. and secured in place. G. Tracks shall be used at the top of all doors and also above and below all borrowed light frames. H. All studs shall be secured to both the top and bottom tracks. Metal Studs & Light Gauge Framing—05400 -2 #Pwk SECTION 05400 - METAL STUDS & LIGHT GAGE FRAMING PART 1: GENERAL 1.1 SCOPE A. Furnish and install all metal stud and light gage framing as indicated and/or herein specified, including but not limited to the following: 1. Interior walls, fascias and ceiling drop walls. 2. Furring channels at interior face of exterior walls (where applicable). 3. Suspended drywall ceiling framing. 4. Exterior wall framing. 5. Any other locations or work as shown on the drawings or required to provide a completed job. 6. Shop Drawings and Calculations 1.2 SUBMITTALS A. Submit Shop Drawings in four(4)copies, one (1)reproducible and three (3)blackline prints. Said drawings shall include all bracing connections, catalog cuts and a layout drawing. B. The omission of any materials called for on the Project Drawings from the Steel Contractor's shop drawing shall not relieve him of responsibility for such materials, even though the Architect approves said shop drawing. C. No shop drawings shall be used in the field that does not bear the Architect's stamp of approval. PART 2: PRODUCTS 2.1 MATERIALS A. All metal studs, accessories, components, etc., shall be by "Super Stud Building Products Inc.", "United States Gypsum", "Dale/Incor" or approved equal, unless otherwise noted. B. Studs for exterior walls shall be 16 gauge (unless otherwise noted), sized in accordance with the drawings. Provide top and bottom runners of the same gauge. C. Studs for interior walls shall be 20 gauge (unless otherwise noted), sized in accordance with the drawings. Provide top and bottom runners of the same gauge. D. Channels for bridging of studs shall be 18 gauge. E. Furring channels for use at the inside face of the exterior walls, where shown on the Drawings, shall be 1"deep, "Z" shaped and at 2'-0"o.c. to allow for installation of rigid insulation. Provide '/4"thermal shim between masonry and "Z"furring. F. Rigid insulation for use in conjunction with the"Z"furring channels at the inside face of the exterior walls shall be 1"thick extruded polystyrene board "Styrofoam Z-mate" by Dow Chemical or equal. Minimum "R"value shall be 5.0 or as required by local code. G. Furring channels for interior work shall be hat-type design 25 gauge minimum by 7/8" high. H. Screws for installation of the various systems shall be the type recommended by the manufacturer, sized as required. 1. Steel joist stiffeners shall be 2"x 2"x 3/16" steel angle welded to the top & bottom chord of the joist. PART 3: EXECUTION 3.1 INSTALLATION, GENERAL A. Materials shall be stored inside the building and handled carefully to avoid damage. B. Work shall be fully coordinated with other trades affected, particularly with gypsum drywall, insulation, mechanical, and electrical work. C. Tracks and studs shall be firmly secured to the floor, ceiling, and wall construction. Fastening into concrete or masonry shall not chip, spall, or otherwise unnecessarily mar the substrate Metal Studs & Light Gauge Framing—05400 - 1 I. Work shall be erected square, plumb, and true, accurately fitted, with tight joints and intersections, rigidly braced and secured to surrounding construction, and tight and free of rattle, vibration, and noticeable deflection after installation. J. Miscellaneous Items: Include all other miscellaneous metal items required by the various trades, but not specifically listed above, such as miscellaneous clip angles, miscellaneous steel bracketing, and other miscellaneous metal items reasonably inferred or necessary for the completion of the Work. K. Provide steel channel iron door frames at all overhead doors within exterior masonry openings as indicated on the drawings. Steel channel headers are not to be used in lieu of lintels. L. Provide steel bent plate frames at all interior double acting doors as indicated on the drawings. Frames in refrigerated rooms such as the Produce Pre-pack and Meat cutting room shall be galvanized. All frames must be braced to the structure above. M. Provide galvanized steel rods, turnbuckles, and fittings for the exterior decorative turnbuckles as shown on the Exterior Elevations. N. Furnish and install stainless steel closure panels to seal the gap between the Bakery Ovens/proofer hood and the finish ceiling. Also provide stainless steel closure above and to the sides of the Deli hood and Bakery ovens/proofer .. O. Provide stainless steel column covers to 5'-0"A.F.F. on all steel tube columns within the Sales Area that do NOT fall within the shelving or behind refrigerated cases. END OF SECTION Miscellaneous Iron—05110 -3 PART 2: PRODUCTS 2.1 MATERIALS A. Metals shall be free from rust, scale and defects impairing strength, durability, or appearance, and of best commercial quality for purposes specified. All metals shall be made of new materials. B. Metals shall be made with structural properties to sustain safely or withstand strains and stresses to which normally subjected, true to detail, clean, straight, with sharply defined profiles, curved work true to radii, and unless particularly noted, with smooth finished surfaces. C. Paint for shop priming shall be a gray primer that complies with the SSPC specification. 2.2 FABRICATION A. Fabricate in the shop to the greatest extent possible. Arrange all members and connections to be shop welded and field bolted wherever possible. B. Any refabrication or corrective measures necessary to accomplish proper fit shall not be undertaken without the express approval of the Architect. C. All exposed welded joints shall be ground smooth. 2.3 PAINTING A. All miscellaneous ironwork shall be thoroughly cleaned and dry, and shall given one shop coat of primer except where indicated to be galvanized. Channel iron or bent steel plate door frames that are located in refrigerated areas such as the Produce Pre-pack, Meat Cutting Room, etc. shall be galvanized. B. After erection, retouch all portions of the shop coat that have been chipped or damaged during erection, and all field welds and connections, with the same paint used for the shop coat. C. Shop paint may be applied by brush or spray. Do not thin paint more than 5 percent when brushes are used, nor more than 10 percent when spray methods are used. PART 3: EXECUTION 3.1 ERECTION AND INSTALLATION A. Work shall be made and erected square, plumb, straight and true, accurately fitted and with tight joints and intersections. Work shall be adequately reinforced and anchored in place. Exposed work shall be finished smooth, with even, close joints and neat connections, unless otherwise indicated. B. Fabricator shall be responsible for location and level of all work of this Section, except such parts as may be delivered to others and set by them. In such cases, fabricator shall assist others in properly locating said parts. C. Bolts and Anchors: Provide bolts for fastening wood to metalwork, concrete and masonry. Anchor bolts for fastening metalwork and wood to concrete and masonry shall be hooked at one end. Column anchor bolts shall be ASTM A-307 steel in new foundations and "Chem-Studs"by "The Rawl Plug Co." in existing concrete work. D. As erection progresses all field welds, bolted connections and spots where the shop-applied primer has been injured shall be primed with a primer to match the shop primer. E. Holes shall not be made or enlarged by burning. F. Pipe rails shall be 1 1/4"diameter steel pipe. All exterior rails shall be shop primed after fabrication.All welds shall be ground smooth prior to priming. Provide angle stiffeners (3"x 3"x 3/16" minimum size) in partitions under the Meat Cutting Room Window, Deli Low Partition, and other freestanding low partitions. G. Furnish and install 2"x 2"x 1/8"aluminum corner guards at all outside corners in rooms finished with "FRP" paneling. Corner guards shall be set in continuous beads of clear silicone caulking and anchored to the walls with countersunk flathead stainless steel or alloy wood screws at 2'-0" o.c. along each edge. Corner guards shall be full height to ceiling. H. Provide and install miscellaneous pipe sleeves for utilities thru exterior wall, for mechanical connections to Owner's casework and all other equipment. Miscellaneous Iron—05110 -2 SECTION 05110 - MISCELLANEOUS IRON PART 1: GENERAL 1.1 SCOPE A. Furnish and install all miscellaneous metal work indicated and/or herein specified. B. As part of the bid submission, each steel bidder shall include a statement that he has included the following items in his bid, providing quantities where applicable: 1. Primer 2. All lintels 3. Total tons of all miscellaneous galvanized steel 4. Touch paint for all steel 5. Shop drawings 6. Turnaround time for shop drawings 1.2 STANDARDS A. All miscellaneous ironwork shall conform to the applicable publications of the National Association of Architectural Metal Manufacturers(NAAMM). B. All welding and equipment, both shop and field, shall conform to the latest edition of the AWS Code for Welding in Building Construction (subject to State and local laws and ordinances). All welding shall be completed by certified welders. 1.3 SUBMITTALS A. Shop drawings for miscellaneous ironwork, etc. shall be submitted with two (2)prints and one (1)reproducible copy. All shop drawings shall be checked by the fabricator and the CM prior to submission to the Project Architect. Each drawing shall bear a stamp which so states. Any shop drawings that have not been so checked will not be accepted and will be immediately returned. Any fabrication prior to final approval of said shop drawings shall be undertaken solely at the Contractor's risk. See SUPPLEMENTARY GENERAL CONDITIONS for complete requirements. B. The omission of any materials called for on the Project Drawings from the Sub-Contractor's shop drawing shall not relieve him of responsibility for such materials, even though the Architect approves said shop drawing. C. No shop drawings shall be used in the field that does not bear the Architect's stamp of approval. 1.4 WORK INCLUDED A. The work included under this section includes but is not limited to the following: 1. Frames for all roof openings 8"x 8" or larger. 2. Shop painting of all items. 3. Inserts and anchors attached to structural steel for anchoring masonry. 4. Frames, lintels, guardrails, stair railings, pipe sleeves, and other miscellaneous ironwork. 5. Guard posts and bumpers. 6. Angle iron and channel exterior door frames and sill angles. 7. Shop drawings and approvals of same. 8. Channel iron frames for interior double acting doors, and exterior door frames (within Masonry walls). 9. Aluminum corner guards. 10. Louvers, vents, etc. as called for on the Drawings and/or specified herein. 11. Exterior decorative rods &turnbuckles at the canopy areas. 12. Stainless steel closures at the Bakery ovens and proofer and at the Deli Hood. opok Miscellaneous Iron—05110 - 1 *+ S. Work shall be erected square, plumb, and true, accurately fitted, with tight joints and intersections, rigidly braced and secured to surrounding construction, and tight and free of rattle, vibration, and noticeable deflection after installation. T. Steel Work at Elevators: Provide steel sill angles, guide rail brackets, rail support framing, and elevator pit ladders to conform to elevator shop drawings. U. Miscellaneous Items: Include all other miscellaneous metal items required by the various trades, but not specifically listed above, such as miscellaneous clip angles, miscellaneous steel bracketing, and other miscellaneous metal items reasonably inferred or necessary for the completion of the Work. V. All composite shear studs shall be installed in strict conformance with the manufacturer's written instructions. W. Columns embedded in masonry walls shall be protected from moisture by a minimum of 8"of watertight masonry, waterproofing material or cement mortar parging where required by local building codes. X. All columns in masonry walls to have 3/16"thick x 2"wide x 0'-8" long wire type,welded on anchors at 2'-8"o.c. on one side only for anchorage of the masonry walls unless otherwise specified on the drawings. END OF SECTION Structural Steel—05100 -5 3.2 ERECTION AND INSTALLATION A. Work shall be made and erected square, plumb, straight and true, accurately fitted and with tight joints and intersections. Work shall be adequately reinforced and anchored in place. Exposed work shall be finished smooth, with even, close joints and neat connections, unless otherwise indicated. B. All metal to metal jointing of exterior work, where necessary, shall be caulked and made water and weathertight. C. Fabricator shall be responsible for location and level of all work of this Section, except such parts as may be delivered to others and set by them. In such cases, fabricator shall assist others in properly locating said parts. D. Bolts and Anchors: Provide bolts for fastening wood to metalwork, concrete and masonry. Anchor bolts for fastening metalwork and wood to concrete and masonry shall be hooked at one end. Column anchor bolts shall be ASTM A-307 steel in new foundations and "Chem-Studs"by "The Rawl Plug Co."in existing concrete work. E. Drifting may be used only to bring together the several parts. Drifting shall not be used in any manner that will distort or damage the metal. F. The use of a gas cutting torch in the field for correcting fabrication errors will not be permitted on any major member in the structural framing. Its uses will be permitted on minor members when the member is not under stress. G. Connections for all main members shall be by high strength bolts, unless otherwise noted. H. All framed beam connections shall be made using double web angles, unless otherwise noted on the Drawings. I. As erection progresses all field welds, bolted connections, and spots where the shop-applied primer has been injured (including deck welds)shall be primed with a primer to match the shop primer. J. Bridging of steel joists shall be in accordance with the SJI Specifications. All joists with spans of 40'-0"or longer will require a row of bolted diagonal bridging be in place prior to slackening of hoisting lines. K. Holes shall not be made or enlarged by burning. L. All joists shall be set to the elevations and spacing shown on the approved shop drawings with the appropriate end supports, bridging and end anchorage. M. Each joist resting on steel supports, shall be welded or bolted to each support as required by the SJI Specifications. N. All roof joists shall be anchored down to resist uplift forces in accordance with SJI standard specifications. O. The joists shall be permanently fastened to supports and all bridging and anchors completely installed before any construction loads (other than workmen)are placed on the joists. P. The steel decking shall be installed in straight and continuous runs as are practicable, with ribs at right angles to the supporting members and shall be continuous over at least three (3) supports. End laps shall occur over bearing points only. End laps shall be not less than six (6) inches. All deck units shall be secured to their supports by welding as noted on the Drawings. In all cases, roof deck units shall be anchored in accordance with the supporting framework in a manner to resist 30 PSF gross uplift forces, minimum, or as required by local code restrictions. Q. Welded deck connections to steel supports shall be by fusion type welds as prescribed by the AWS. The sizes, spacing and welding sequence shall be as recommended by the deck manufacturer, but must not be less than that noted on the drawings. Welding shall be indicated on the approved erection layouts or shop drawings. Side joints shall be mechanically fastened, or welded; the type and spacing of fasteners shall be as noted on the drawings. Fasten accessories to deck by welding or by self-tapping sheet metal screws. Prime all deck welds. R. Openings for stacks, pipes, sumps, roof drains, ventilators, scuttles, and any other projections through the roof shall be cut and fitted neatly and shall be reinforced as necessary for rigidity and load carrying capacity. Openings larger than four square feet shall be pre-determined and indicated on the shop drawings. Provide steel angle support for all roof openings 12"square or larger. Structural Steel—05100 -4 2.2 FABRICATION A. Details of fabrication and workmanship where not indicated by details on the drawings shall be in accordance with the current specification of the AISC for the Design, Fabrication and Erection of Structural Steel for Buildings, and its Code of Standard Practice. Fabricate in the shop to the greatest extent possible. Arrange all members and connections to be shop welded and field bolted wherever possible. Shop cope beams as required; provide 1/2 in. web stiffeners welded all around on both sides over columns for all beams, unless otherwise noted; shop drill or punch for all connections; provide all necessary hardware, clips, erection seats and attachments, and provide leveling plates, anchor bolts, and wall bearing plates. Conform to Table 1 - Framed Beam Connection in the AISC Manual, and for all beam connections. Detail to develop the full design strength of the member. See drawings for additional information. B. Field and shop connections shall be made using either E70XX welds or ASTM A-325 bolts. All welds shall meet the specifications of the American Welding Society(AWS). Bolts and bolted connections shall meet AISC specifications. C. Columns shall be straight and free from bow or twist,with bearing ends at right angles to the columns axis. Shop weld all cap and base plates. Provide 1/4"thick leveling plates matching column bases for all columns and beams resting on masonry or concrete. D. Any refabrication or corrective measures necessary to accomplish proper fit shall not be undertaken without the express approval of the Architect. E. Steel joists shall be open web K-Series, KCS-Series or LH-Series as noted on the plans. All top and bottom chords and bearing members shall be double-angles. F. Lower chords of all joists shall be extended and attached on all column lines for structural rigidity and as otherwise noted on the drawings. Where ceilings occur directly below underslung- type joists, ceiling extension shall be provided, or the lower chord member extended. G. All exposed welded joints shall be ground smooth. H. Reinforce joists at brace support points and other locations of concentrated loads.Care shall be taken to avoid damaging the joists during welding operations. I. Beams framing at the tops of columns shall sit directly on top of the columns rather than into the side, unless otherwise noted. 2.3 PAINTING A. All structural steel and steel joists that are to be left exposed to view(areas designated on drawings with ceilings noted "exposed to structure"), except as hereinafter noted, shall be thoroughly cleaned and dry, and shall given one shop coat of primer. Where required by local building code, omit primer at columns to receive waterproofing material or cement mortar parging as specified in this section. B. Surfaces of steel which are to be encased in concrete shall not be painted. C. All connection portions of structural steel to be field welded shall receive one shop coat of linseed oil. D. After erection, retouch all portions of the shop coat that have been chipped or damaged during erection, and all field welds and connections, with the same paint used for the shop coat. Provide touch up primer at all deck welds. E. Shop paint may be applied by brush or spray. Do not thin paint more than 5 percent when brushes are used, nor more than 10 percent when spray methods are used. PART 3: EXECUTION 3.1 GENERAL A. The steel erector shall provide and install all temporary bracing needed to hold the frame in a square position until the masonry shear walls are constructed and anchored to the frame. The erector shall remove all temporary bracing as soon as possible, once it is no longer needed. Structural Steel—05100 -3 girders have been designed to safely support all loads noted on the drawings and shall bear the seal of a Structural Engineer registered in the Project's locale. 1.4 TESTING A. The services of a qualified Inspection and Testing Company shall be retained. Test results shall also be submitted directly to the Architect, Structural Engineer, Stop& Shop, and the local Building Authorities in a timely fashion during the course of the Work. B. The Construction Manager shall cooperate and assist the testing company in completing their work. 1.5 WORK INCLUDED A. The work included under this section includes but is not limited to the following: 1. Structural steel beams, girders, columns, etc. 2. Column and beam base plates, leveling plates, etc. 3. Uplift Bracing steel. 4. Open web steel joists and truss girders. 5. Metal decking for roof. 6. Shear connectors for composite construction. 7. All necessary holes in structural members. 8. Shop painting of all items. 9. Anchor bolts and anchors for setting of leveling plates. 10. Inserts and anchors attached to structural steel for anchoring masonry. 11. Corrugated steel floor forms. 12. Roof support steel for HVAC equipment. 13. Shop drawings and approvals of same. PART 2: PRODUCTS �w 2.1 MATERIALS A. Metals shall be free from rust, scale and defects impairing strength, durability, or appearance, and of best commercial quality for purposes specified. All metals shall be made of new materials. B. Metals shall be made with structural properties to sustain safely or withstand strains and stresses to which normally subjected, true to detail, clean, straight, with sharply defined profiles, curved work true to radii, and unless particularly noted, with smooth finished surfaces. C. Structural Steel:ASTM A-50. D. Bolts: 3/4"diameter, ASTM A-325 high strength, unless otherwise noted. E. Metal Deck: Roof deck shall be 1 1/2"painted, type "B", (3'-0"width of coverage)as manufactured by"United Steel Deck"or approved equal. Roof deck shall be 22 ga. or 20 ga. as noted on the structural drawings. The roof deck and steel joist spacing shall comply and be installed with all applicable requirements of Factory Mutual Data Sheet 1-28, as most recently amended, for a Class I roof. Ribs shall be 6" O.0 & deck weight no less than 2.06 lbs. per sq. ft. Install with 6"end laps and weld deck to steel framing. Composite floor deck shall be 2" galvanized, "B-LOK", 20 gauge as manufactured by"United Steel Deck"or approved equal. Provide gauge metal pour stops, end closures and other accessories that may be required to complete the Work. F. Structural Tubing:ASTM A-500 Grade B. G. Paint for shop priming shall be a gray primer that complies with the SSPC specification. H. Composite Shear Studs: Manufactured by"Nelson Stud Company". Structural Steel—05100 -2 SECTION 05100 -STRUCTURAL STEEL PART 1: GENERAL 1.1 SCOPE A. Furnish and install all structural steel work indicated and/or herein specified. B. As part of the bid submission, each steel bidder shall include a statement that he has included the following items in his bid, providing quantities where applicable: 1. Total tons of structural steel 2. Total tons of joists and joist girders 3. Total number of squares of floor deck 4. Total number of squares of roof deck 5. Shop priming shall comply with SSPC specifications 6. Anchor bolts 7. Leveling plates 8. Rooftop condensing units supporting steel 9. All steel for canopies 10. Total tons of all galvanized steel 11. Touch paint for all steel and deck 12. Safety cables at the mezzanines 13. Number of mobilizations and zones 14. Shop drawings 15. Turnaround time for shop drawings 1.2 STANDARDS A. All structural steel shall be designed, fabricated and erected in accordance with the latest editions of the AISC Specifications for the Design, Fabrication, and Erection of Structural Steel and the AISC Code of Standard Practice. B. Erection of structural steel members must comply with OSHA guidelines. C. All welding and equipment, both shop and field, shall conform to the latest edition of the AWS Code for Welding in Building Construction (subject to State and local laws and ordinances). All welding shall be completed by certified welders. D. All open web steel joists and truss girders shall be designed,fabricated and erected in accordance with the latest standards of the SJI. E. All metal deck shall be designed, fabricated and erected in accordance with the latest standards of the SDI. F. Design Deflection shall not exceed local code requirements. 1.3 SUBMITTALS A. Shop drawings for structural steel, steel joists,joist girders, metal deck, etc. shall be submitted with two (2)prints and one (1) reproducible copy.All shop drawings shall be checked by the steel fabricator and the CM prior to submission to the Project Architect. Each drawing shall bear a stamp which so states. Any shop drawings that have not been so checked will not be accepted and will be immediately returned.Any fabrication prior to final approval of said shop drawings shall be undertaken solely at the Contractor's risk. See SUPPLEMENTARY GENERAL CONDITIONS for complete requirements. B. The omission of any materials called for on the Project Drawings from the Steel Contractor's shop drawing shall not relieve him of responsibility for such materials, even though the Architect approves said shop drawing. C. No shop drawings shall be used in the field that does not bear the Architect's stamp of approval. D. The detailing of structural steel connections for any portions of the building shall be by the Fabricator for loads as indicated on the drawings or as a part of these specifications. Connections shall be submitted to the Architect and the Structural Engineer of Record for review and approval. E. The steel joist and truss girder manufacturer shall submit calculations for all special joists along with the joist shop drawings. Said calculations shall include an affidavit stating that the truss Structural Steel—05100 - 1 OW DIVISION 5 METALS ew SECTION 04500 - MASONRY SEALER PART 1: GENERAL 1.1 SCOPE A. Supply and install masonry sealer for all exterior masonry as shown on the drawings and/or herein specified. 1.2 SUBMITTALS A. Submit 6 copies of manufacturers material specifications and application instructions. PART 2: PRODUCTS 1.1 MATERIALS A. Sealer shall be "VIP Ombrella 9100 Clear" acrylic water repellent coating. The VIP product is manufactured by the VIP Division of VIP/Lighthouse Products, P.O.Box 1253, New Smyrna Beach, FL 32170, Tele: (800) 228-5537. PART 3: EXECUTION 3.1 INSTALLATION A. Surfaces shall be clean and dry. Surface, air and material temperatures should 50°F or higher during application for best results. It may be applied at lower temperatures but caution must be taken. B. Re-point any loose or disintegrated mortar and allow 72 hours drying time before application. Allow 6-12 hours curing time for caulking. C. Treat any apparent alkali or efflorescence with proper neutralizing compound. D. Provide two (2) coats of"VIP Ombrella 9100 Clear" acrylic water repellent coating on all CMU surfaces. E. Apply in strict accordance with the manufacturer's written instructions. END OF SECTION Masonry Sealer—04500 - 1 c. Cleaning: Clean down all exterior masonry surfaces at the completion of the work with a diluted solution of muriatic acid in water. Masonry surfaces must be flushed with clean water before applying acid solution, and flushed thoroughly with clean water immediately after washing. Care shall be taken to cover and protect metal and concrete surfaces from being splashed by the acid solution. Clean interior surfaces with brush and water or suitable non- staining cleaning solutions. E. Protection: 1. The Contractor is to use proper procedures required to protect the masonry work from deterioration, dis-coloration or damage during subsequent construction operations. 2. Normal weathering of masonry work, exposed to the weather after completion, will be acceptable, provided other conditions and activities do not interfere and result in an unacceptable condition. END OF SECTION 14"k, Unit Masonry—04200 -6 b. Where applicable, anchor veneer to cast-in-place concrete back-up with dovetail anchors. M. Control Joints: Provide vertical control joints in masonry where shown. Typically, control joints shall be placed no greater than 30'-0"o.c.. Build-in related items as the masonry work progresses. Rake out mortar in preparation for application of caulking and sealants. N. Lintels: (supplied under"Section 05000 - Structural Steel & Miscellaneous Iron"). 1. Install steel lintels where shown or required. 2. Provide 8" minimum bearing at each end of all lintels, unless otherwise noted. O. Flashing of Masonry Work: 1. Provide concealed(lashings in masonry work as shown, Refer to "Section 04150- Masonry Accessories"for type of flashing required. Prepare masonry surfaces and free from projections that might puncture flashing. Place through-wall flashing on bed of mortar band cover with mortar. Seal flashing penetrations with mastic before covering with mortar. Terminate flashing 1/2"from face of wall, unless otherwise shown. a. Extend flashings beyond edge of lintels and sills at least 4"and turn up edge at sides to form a pan to direct moisture to exterior. b. Interlock end joints of deformed metal flashings by over-lapping deformations not less than 1 1/2"and seal lap with an elastic sealant. c. Install flashings in accordance with the manufacturer's written instructions. d. Install any elastic flashings in accordance with the manufacturer's written instructions. 2. Provide weep holes in the head joints of the first course of masonry immediately above concealed flashings. Space at 2'-8"o.c., unless otherwise shown. 3. Install reglets and nailers for flashing and other related work where shown to be built into masonry work. P. Grouting of Masonry: 1. Low Lift Grouting: Details shown on the structural drawings have been developed for low lift grouting procedures. Said details shall be strictly adhered to. 2. High Lift Grouting: HIGH LIFT GROUTING WILL NOT BE ALLOWED ON THIS PROJECT. 3.4 REPAIR POINTING AND CLEANING A. Remove and replace masonry units that are loose, chipped, broken, stained or not match adjoining units as intended. Provide new units to match adjoining units and install in fresh mortar, pointed to eliminate evidence of replacement. B. Repair existing masonry walls that are to remain to provide a"like new"appearance. The existing right side CMU wall where the adjacent retail space is to be removed will require extensive repair. It shall be a part of this contract to fully repair or replace all masonry defects, damage, cracks, etc. as required in order to achieve a structurally sound, visually acceptable wall surface. C. Pointing: During the tooling of joints, enlarge any voids or holes, except weep holes, and completely fill with mortar. Point-up all joints at corners, openings and adjacent work to provide a neat, uniform appearance, properly prepared for application of caulking or sealants. D. Cleaning Exposed, Unglazed Masonry Surfaces: 1. Wipe off excess mortar as the work progresses. Dry brush at the end of each day's work. 2. Final Cleaning:After the mortar is thoroughly set and cured, clean sample wall area of approximately 50sf as follows. Obtain Architect's approval and acceptance of sample cleaning before proceeding to clean rest of masonry work. a. Dry clean to remove large particles of mortar using wooden paddles and scrappers. Use chisel or wire brush if required. b. Presoak wall by saturating with water and flush off loose mortar and dirt. Unit Masonry—04200 -5 G. Collar Joints: Fill the vertical longitudinal joint between wythes solidly with mortar by parging the in-place wythe and shoving units into parging at non-load bearing interior walls or partitions where metal ties or horizontal reinforcing are specified for structural bonding and full thickness of wall or partition is required to meet code requirements for thickness-to-height ratio or fire rating. H. Stopping and Resuming Work: Rake back 4" in each course; do not tooth. Clean exposed surfaces of set mortar and remove loose masonry units and mortar prior to laying any fresh masonry. I. Built-in Work:As work progresses, build-in items specified under this and other sections of these specifications. Fill in solidly with masonry around built-in items. 1. Fill space between hollow metal frames, concrete walls and masonry solidly with mortar. 2. Where built-in items are to be embedded in cores of hollow masonry units, place a layer of metal lath in the joint below and rod mortar or grout into core. J. Cavity Walls: 1. Keep cavity clean of mortar droppings during construction. Strike joints facing cavity flush. 2. Tie exterior wythe to back-up with horizontal joint reinforcing. Refer to "Section 04150 - Masonry Accessories"for type of reinforcing required. 3. Provide weep holes in the exterior wythe of cavity walls located immediately above ledges and flashings, spaced at 2'-8"o.c., unless otherwise shown. Weep holes shall be formed with cotton lines extending 2'-0" up into cavity. 4. Coordinate masonry work with installation of other work. K. Horizontal Joint Reinforcing: 1. Provide continuous horizontal joint reinforcing as shown and specified. Refer to "Section 04150- Masonry Accessories"for type of reinforcing required. Fully embed longitudinal side rods in mortar for their entire length with a minimum cover of 5/8"on exterior side of walls and 1/2"at other locations. Lap reinforcement a minimum of 6"at ends of units. Do not bridge control and expansion joints with reinforcing except at wall openings. 2. Reinforce all walls with continuous horizontal joint reinforcing unless specifically noted or specified to be omitted. 3. Provide continuity at corners and wall intersections by use of prefabricated "L"and "T" sections. Cut and bend units as directed by the manufacturer for continuity at returns, offsets, column fireproofing, pipe enclosures and other special conditions. 4. Space continuous horizontal reinforcing at 16" o.c.vertically in all locations, unless noted or shown otherwise. 5. Reinforce masonry openings greater than 1'-0"wide, by adding extra horizontal joint reinforcing at approximately 8"above the lintel and 8" below the sill. Extend the reinforcing a minimum of 2'-0" beyond the jambs of the opening, bridging any control joint. L. Anchoring Masonry Work: 1. Provide anchoring devices of the type shown and/or specified under"Section 04150 - Masonry Accessories". 2. Anchor masonry to structural members where masonry abuts or faces such members to comply with the following: a. Provide an open space not less than 1/2" in width between masonry and structural member, unless otherwise shown. Keep open space free of mortar or other rigid materials. b. Anchor masonry to structural members with metal ties embedded in masonry joints and attached to structure. Provide anchor with flexible tie sections, unless noted otherwise. c. Space anchors as shown, but not less than 1 tie per 2sf of surface area. 3. Anchor single wythe masonry veneer to backing with metal ties as follows: a. Anchor veneer to steel stud back-up walls with metal ties embedded in .•w, masonry joints and attached to structure at the steel studs. Provide anchors with flexible tie section, unless otherwise shown. Unit Masonry—04200 -4 PART 3: EXECUTION 3.1 INSPECTION A. Examine the areas and conditions under which unit masonry work is to be installed and correct conditions detrimental to the proper and timely completion of the work. Do not proceed with the work until unsatisfactory conditions have been corrected. 3.2 INSTALLATION, GENERAL A. Thickness: Build walls and other masonry construction to the full thickness shown. Build single- wythe walls to the actual thickness of the masonry units, using units of nominal thickness shown or specified. B. Build chases and recesses as shown or required for the work of other trades. Provide not less than 8" of masonry between chase or recess and jamb of openings, and between adjacent chases and/or recesses. C. Leave openings for equipment to be installed before completion of the masonry work. After installation of equipment, complete the masonry work to match work immediately adjacent to the opening. D. Cutting of masonry units shall be by skilled, experienced mechanics. Cut units as required to provide pattern shown and to fit adjoining work neatly. Use full size units without cutting where possible. Use motor-driven saws for cutting where hand cuts would detract from the appearance of the finished work. 3.3 LAYING MASONRY WALLS A. Mortar Types: Unless otherwise indicated, use mortar as specified in "Section 04100 -Masonry Mortar" and as follows: 1. For exterior work, use Type S mortar. 2. For interior work, use Type N mortar 3. Use Type M mortar for structural requirements unless concrete is shown. B. Do not use mortar or grout that has begun to set or if more than 2 1/2 hours has elapsed since initial mixing. Retemper mortar during the 2 1/2 hour period only as required to restore workability. C. Layout walls in advance for accurate spacing of surface bond patterns with uniform joint widths and to properly locate returns, offsets, openings and movement-type joints.Avoid the use of less than half-size units at corners,jambs and wherever possible at other locations. D. Lay-up walls plumb and true to comply specified tolerances, with courses level, accurately spaced and coordinated with other work. E. Pattern Bond: Lay all masonry in running bond with all vertical joints centered on units in courses above and below. F. Mortar Bedding and Jointing: 1. Lay solid masonry units with completely filled bed and head; butter ends with sufficient mortar to fill head joints and shove into place. Do not slush head joints. 2. Lay hollow concrete masonry units with full mortar coverage on horizontal and vertical face shells. Bed webs in mortar in starting course on foundation walls and in all courses of piers, columns and pilasters, and where adjacent to cells or cavities to be reinforced or filled with grout or concrete, i.e., door frames. 3. Maintain joint width shown, except for minor variations required to maintain bond alignment. If not shown, lay all work with 3/8"joints. 4. Cut joints flush for masonry walls that are to be concealed or to be covered with other materials, unless otherwise shown. 5. Tool all exposed joints slightly concave, unless otherwise shown. Rake out mortar in preparation for application of caulking or sealants where required. 6. Remove masonry units disturbed after laying; clean and reset in fresh mortar. Do not pound corner jambs to fit stretcher units which have been set in position. If adjustments ew are required, remove units, clean off mortar and reset in fresh mortar. Unit Masonry—04200 -3 E. Frozen Materials and Work: Do not use frozen materials or materials mixed or coated with ice or +, frost. For masonry which is to be wetted, comply with BIA recommendations. Do not build on frozen work. Remove and replace masonry work damaged by frost or freezing. 1.4 SUBMITTALS A. Manufacturer's Data, Veneer and Concrete Masonry Units: Submit 2 copies of the manufacturer's data for each type of unit masonry required, including certified copies of laboratory test reports and other data as may be required to show compliance with the specified requirements. B. Submit three (3)samples of each type of masonry unit specified. Select units to show the range of color and texture that can be expected in the finished work. C. Architect's review will be for color and texture only. Compliance with all other requirements is the exclusive responsibility of the Contractor. PART 2: PRODUCTS 2.1 CONCRETE MASONRY UNITS (CMU) A. Hollow Load-bearing CMU: ASTM C90, Grade N-1. All blocks shall be two celled, end or jamb block units, with a minimum compressive strength of 2,OOOpsi (fm = 1,400psi). B. Concrete Brick: ASTM C145, where shown. For exterior exposure above or below grade, provide Grade U or Grade P. C. Weight: Provide units using concrete aggregates complying with ASTM C33, producing dry weight of not less than 125 lbs. per CF. D. Curing: 1. Cure units by autoclave treatment at a minimum temperature of 350°F, and a minimum pressure of 125 psi. Limit moisture absorption to 25% of saturation during delivery and until time of installation. }* 2. Cure units in a moisture-controlled atmosphere or in an autoclave at normal pressure and temperature to comply with ASTM C90, Type I. Limit moisture absorption during delivery and until time of installation to the maximum percentage specified for Type I units for the average annual relative humidity as reported by the U.S. Weather Bureau Station nearest the project site. E. Size: Manufacturer's standard units with nominal dimensions of V-4"long x 8"high (1'-3 5/8"x 7 5/8"actual dimensions), unless otherwise indicated. F. Type: Plain face where concealed from view, Ground-face (colored)elsewhere (see exterior elevations for locations). G. Color& Manufacturer: Ground-face CMU shall be by Jandris Masonry, Gardner, MA Tele: (978) 632-0089 or equal as approved by Stop&Shop. Colors are to be as follows: a. Field area: #2504 b. Accent Band: #540 Submit samples of all colors for approval. H. Exterior CMU walls are to be insulated with CMU inserts. Poured loose fill insulation is not acceptable. Block insulation shall be "U"or"I"shaped inserts, `Korofil"or equal. 2.2 BRICK: A. The brick shall meet the following criteria: 1. ASTM C216-92c, Grade SW, Type FBS. 2. Standard Modular size: 3 5/8"bed depth x 2 1/4"height x 7 5/8" length. 3. Brick shall be cored. Provide solid brick as required. 4. Brick shall match the existing masonry and should be one of the following: "Glen-Gery- Aberdeen", distributed by the Spaulding Brick Co., 120 Middlesex Ave., PO Box 9117, Somerville, MA 02145, or"Boren Victorian Blend" or"Boral Bordeaux", both as distributed by Tri-State Brick of CT, 71 Hilliard St., Manchester, CT 06040. Unit Masonry—04200 -2 SECTION 04200 - UNIT MASONRY PART 1: GENERAL 1.1 SCOPE A. Install all unit masonry as shown on the Drawings and/or herein specified. The requirements of this section apply all materials specified elsewhere in Division 4. 1.2 QUALITY ASSURANCE A. Fire-Rated Masonry: Wherever a fire-resistance classification is shown or scheduled for unit masonry construction, comply with applicable requirements for materials and installation established by the American Insurance Association and other governing authorities. B. Codes: Comply with the applicable requirements of governing authorities and codes for the types of masonry construction shown, including the National Concrete Masonry Association. C. Coordination: Review installation coordinate with other work that must be integrated with masonry. D. Construction Tolerances: 1. Variation from Plumb: For lines and surfaces of columns, walls and arises do not exceed 1/4" in 10', or 3/8' in a story height or 20' maximum, nor 1/2" in 40'or more. Except for external corners, expansion joints and other conspicuous lines do not exceed 1/4" in any story or 20' maximum, nor 1/2" in 40' or more. 2. Variation from Level: For lines of exposed lintels, sills, parapets, horizontal grooves and other conspicuous lines, do not exceed 1/4" in any bay or 20' maximum, nor 3/4" in 40' or more. 3. Variation of Linear Building Line: For position shown in plan and related portion of columns,walls and partitions, do not exceed 1/2" in any bay or 20' maximum, nor 3/4" in 40'or more. 4. Variation in Cross-Sectional Dimensions: For columns and thickness of walls, from dimensions shown,do not exceed minus 1/4" nor plus 1/2". E. Job Mock-up: Prior to installation of masonry work, erect sample wall panel using materials, bond and joint tooling specified for final work. Provide special features as directed for caulking and contiguous work. Build mock-up on site, as directed, of full thickness and approximately 4'x 4', indicating the proposed range of color,texture and workmanship to be expected in the completed work. Obtain Architect's acceptance of visual qualities of the mock-up before start of masonry work. Retain mock-up during construction as a standard for judging completed masonry work. Do not alter, move or destroy mock-up until work is completed. Provide mock-up panel for both interior and exterior masonry. F. Obtain units from one manufacturer, cured by one process and of uniform texture and color, for each type required, for each continuous area and visually related area. 1.3 JOB CONDITIONS A. Protect masonry materials during storage and construction from wetting by rain, snow or ground water and from soilage or inter-mixture with earth or other materials. Do not use metal reinforcing or ties having loose rust or other coatings, including ice, which will reduce or destroy bond. B. In exposed work, do not use masonry units with chips, cracks, discoloration or other defects that might be visible or cause staining in the finished work. C. Protect partially completed masonry against weather,when work is in progress, by covering the top of walls with strong, waterproof, non-staining membrane. Extend membrane at least 2' down both sides of the walls and hold securely in place. D. Protect masonry from freezing when the temperature of the surrounding air is 40°F and falling. Heat materials and provide temporary protection of completed portions of masonry work. Comply with governing codes and with the"Construction and Protection Recommendations for mss* Cold Weather Masonry Work"of the Technical Notes on Brick and Tile Construction by the Brick Institute of America. Unit Masonry—04200 - 1 B. Brick ties: Shall consist of the following: 1. Barrel Materials: Heckmann "No. 75 Pos-I-Tie®": One-Piece Screw consisting of a 92% Zamac 2 Zinc barrel, washer, flanged head and eye to receive Pos-1-Tie®wire tie; designed to seat barrel directly on structural portion of backup, with flanged head covering fastener hole. Provide barrel shaft length and screws to suit substrate. 2. Wire Tie Materials: Hot-Dip Galvanized Steel: Hot-dip galvanized after fabrication in accordance with ASTM A 153/A 153M, Class B-2. Wire: 3/16 inch (4.76 mm)diameter. C. Fabric flashing for use at the base of all exterior masonry walls, at sills and heads of openings and elsewhere as required shall be "Nervastral 30mil HD". D. Reinforcing Rods:All reinforcing for masonry work shall comply with Section 03000 - Cast-In- Place Concrete. PART 3: EXECUTION 3.1 INSTALLATION A. See Section 04200—Concrete Unit Masonry for installation of masonry accessories specified under this Section. END OF SECTION Masonry Accessories—04150 -2 SECTION 04150 - MASONRY ACCESSORIES PART 1: GENERAL 1.1 SCOPE A. Furnish all masonry accessories to be installed under Section 04200 -Concrete Unit Masonry. The extent of the masonry work is shown on the drawings. The types of masonry accessories required include, but are not limited to the following: 1. Continuous horizontal wire reinforcing. 2. Reinforcing rods. 3. Anchoring devices. 4. Fabric flashing. 5. Other masonry accessories as shown on the Drawings and as may be required. 1.2 SUBMITTALS A. Manufacturer's Data, Masonry Accessories: submit 2 copies of manufacturer's specifications and installation instructions for each masonry accessory required. Include data substantiating that materials comply with specified requirements. 1.3 QUALITY ASSURANCE A. Fire-rated Masonry: Wherever a fire-resistance classification is shown or scheduled for unit masonry construction (4-hr., 3-hr., and similar designations), provide accessories that have been tested and listed for the construction shown. PART 2: PRODUCTS t00%.' 2.1 MATERIALS A. Continuous Wire Reinforcing for Masonry: 1. Provide welded wire units prefabricated in straight lengths of not less than 10'with matching corner("L")and intersection ("T") units. Fabricate from cold-drawn steel wire complying with ASTM A82,with deformed or embossed continuous side rods and plain cross-rods with unit width of 1 1/2 "to 2"less than thickness of wall or partition. 2. For single wythe masonry, provide ladder type units fabricated with single pair of side rods and continuous diagonal cross-rods spaced not more than 16"o.c. 3. For multi-wythe masonry where coursing aligns (cavity or composite), provide laddur type,tri-wire units fabricated with a single wire in each face shell of the back-up block and one wire in the face veneer. The veneer wire shall be approximately 1 1/2"from the outside of the wall. 4. For multi-wythe masonry where coursing does NOT align (cavity or composite), provide laddur type with eye holes and pintels, tri-wire units fabricated with a single wire in each face shell of the back-up block with eye hole extensions into cavity and pintel type brick tie wire in the face veneer. The veneer wire shall be approximately 1 1/2"from the outside of the wall. Do NOT bend eyehole extensions to align with veneer coursing. 5. Wire: Fabricate with 9-gauge side and cross-rods, unless otherwise indicated. a. For use in interior partition walls, fabricate from mill-galvanized wire. b. For use in exterior walls, hot-dip galvanize after fabrication with 1.5 oz. zinc coating complying with ASTM A153, Class 132. c. Manufacturer: Horizontal masonry joint reinforcing for concrete masonry unit walls and partitions shall be Keywall as manufactured by the Keystone Steel and Wire Co., Peoria, Illinois, Standard Blok-Lok or Cavity-Lok as manufactured by A.A. Wire Products Company, Chicago, Illinois or"Dur-O- Wal". Corner and partition intersection reinforcement assemblies shall be AWK prefabricated. Masonry Accessories—04150 - 1 2.3 MORTAR WATERPROOFING A. Waterproofing admixture for mortar shall be one of the following: Admixture Manufacturer Hydratite Plus W. R. Grace & Co. Medusa Waterproofing Medusa Portland Cement Company Omicron Mortarproofing Master Building Co. Mortaron The Aquabar Co. Hydrocide Paste Sonneborn Building Products, Inc. PART 3: EXECUTION 3.1 INSTALLATION A. Refer to Section 04200, "Concrete Unit Masonry". END OF SECTION Masonry Mortar& Grout-04100 -2 SECTION 04100 - MASONRY MORTAR & GROUT PART 1: GENERAL 1.1 SCOPE A. The extent of the masonry work is shown on the drawings. B. This section specifies the mortar and grout for unit masonry materials and installation specified in Section 04200-Concrete Unit Masonry. 1.2 QUALITY ASSURANCE A. Fire-rated Masonry: Wherever a fire-resistance classification is shown or scheduled for unit masonry construction (4-hour, 3-hour and similar designations), provide mortar and proportions as tested and listed for the particular construction. B. Do not change source or brands of masonry mortar materials during the course of the work. 1.3 SUBMITTALS A. Manufacturer's Data, Masonry Mortar& Grout: For information only, submit 2 copies of manufacturer's specifications and instructions for each manufactured product. Indicate that copy of each applicable instruction has been distributed to the Masonry Installer. B. Samples, Masonry Mortar: Submit samples of each type of masonry mortar, showing the range of color that can be expected in the finished work. Label samples to indicate type and amount of colorant used. Architect's review will be for color only. Compliance with all other requirements is the exclusive responsibility of the Contractor. 1.4 MATERIAL STORAGE A. Store mortar and grout materials off the ground, under cover using tarpaulins, felt upper, or polyethylene sheets, and in a dry location. PART 2: PRODUCTS 2.1 MATERIALS A. Portland Cement: ASTM C150, Type 1, non-staining, without air entrainment and of natural color or white, to produce the required color of mortar. Provide samples for selection. Colors shall be by Solomon Colors, Springfield, IL or equal as follows: a. At the ground-face field masonry areas: SGS 44H —Deep Red b. At the ground-face accent masonry areas: SGS 41 H —Pink c. At plain-face masonry to be painted: Plain gray, un-colored d. At brick masonry: Match Existing Use Type III high-early strength as required for laying masonry in cold weather. B. Hydrated Lime:ASTM C207, Type S. C. Mortar Aggregates:ASTM C144 except for joints less than 1/4" use aggregate graded with 100% passing the No. 16 sieve. D. Grout Aggregates: Meeting ASTM C404. E. Water: Clean, free of deleterious materials which would impair strength or bond. 2.2 MORTAR &GROUT MIXES A. Do not lower the freezing point of mortar and/or grout by use of admixtures or anti-freeze agents. Do not use calcium chloride in mortar or grout. B. Mortar for Unit Masonry: Comply with ASTM C270 Proportion Specifications, except limit materials to those specified herein, and limit cement/lime ratio (by volume)as follows: 1. Type S: Not more than 1/2 part lime per part of portland cement for exterior work. 2. Type N: Not more than 1 part lime per part of portland cement for interior work. C. Grout for Unit Masonry: Comply with ASTM C476 for coarse grout. Masonry Mortar& Grout -04100 - 1 DIVISION 4 MASONRY elk b. Review plans for floor slopes, depressed slabs and the like. If a conflict exists between what is considered "good concrete slab practice" and the specifications, resolve all objections and make final decisions a part of the job record. Limitations imposed by weather or other special requirements shall be understood by all parties. c. All construction joint locations are to be determined by the Stop &Shop Project Manager 4. Review and Inspection: Clarify all specifications, details and application requirements including what work should be completed before the slab pour operations can begin, as well as inspection requirements. 3.5 SIDEWALKS, PAVEMENTS AND CURBINGS A. Sidewalks shall be cast-in-place reinforced 3000 psi concrete with 7% air. The reinforcing shall be 6 x 6 x W1.4 x W1.4 W.W.M. The thickness shall be a 5"and the joint spacing will be 8' maximum. The finish will be a float or fine broomed. The sidewalks will pitch 1/8" per foot from the building to the top of a 6" curb that is 18"deep (min)and placed integral with the walk. Expansion joints shall be a maximum of 3/8"wide. B. Concrete Curbs throughout the project will be either pre-cast or cast-in-place concrete, 3000 psi in 28 days with 7% air entrained. Provide 1/2"thick transverse expansion joint filler at no more than 20 feet in interval; and 1/2"thick longitudinal joint filler between curb and sidewalk. 3.6 3.12 MISCELLANEOUS A. All concrete shall be placed in dry excavations. Pump away any ground water as required to provide a dry excavation. B. For construction during winter,footings and floor slabs shall require protection from freezing temperatures at the bearing surfaces until the building is enclosed and heated. 1. Elevated mezzanine slabs shall only be placed on structural steel framework which is at, or has been heated to a steady temperature of 75°F plus for at least 24 hours prior to placement and maintained at said temperature for a minimum of seven (7)days after placement. Provide vented heaters and temporary enclosures as required. C. Inserts and Attachments: Built into the concrete: collars, sleeves, or thimbles required for piping and writing, anchors, sockets or inserts for supporting piping,fixtures or attachments; nailing blocks and strips, bond ties and all other items required in the specifications or indicated on the Drawings. Inserts supporting mechanical fixtures shall be furnished and located by the trade who will use same. Dovetail slots shall be installed at 2' -0"on center(or as called for on the drawings)wherever the brick shelf elevation is V-0"or more below the top of wall elevation. D. Ambient temperature at point of placement shall be minimum of 451 and rising. E. Hot water shall be required for all mixes with pours occurring from November 1 to March 30. F. Temperature of concrete mix is not to exceed 901. END OF SECTION Concrete—03000 -9 the slab thickness at a maximum. Locations of joints in areas to receive epoxy flooring shall be determined by the Stop& Shop Project Manager. 2. Construction joints shall be so constructed that they will be reinforced and end up midway between the above control joints. The slab edges at construction joints will be finished in such a way to form a hollow approximately 8" (total)wide by 3/8"deep. The hollow will be filled and troweled with an approved epoxy or equal so as to conform to the flatness and finish of the rest of the floor. Locations of joints in areas to receive epoxy flooring shall be determined by the Stop &Shop Project Manager. 3. Isolation joints will be used next to fixed objects. Where there is no vertical movement contemplated, as against the inside walls, use a bond breaker such as polyethylene or tar paper. 4. There will be no expansion joints. H. LASER SCREEDING: An "S240 Laser Screed" machine, as manufactured by S & S of NH or equal, is strongly recommended for all FF> 35 and FL> 30 specified floors of any size. The finisher is expected to work within his abilities and is responsible for the ultimate product. He must be aware that control joints for large areas must be cut sooner than for lesser areas. I. CURLING: Prior to installation of resilient tile and at least 28 days after placement, check all areas of slabs for curling. Remove and replace all areas that have curled more than 1/16" in 4'- 0". Repair of curled areas in lieu of replacement may be allowed at the sole discretion of Stop& Shop. J. PREPARATION OF CONCRETE SLAB TO RECEIVE RESILIENT TILE FLOORING: After the floor slab FF and FL testing is completed, and just prior to the start of installation of the resilient tile flooring, the concrete slab finishing Construction Manager shall 1. Correct all high points by grinding as necessary. 2. Fill all low points, cracks, construction and control joints, etc. 3. All of this corrective work shall be coordinated with the work of the resilient tile flooring Contractor. 4. The completed corrective work must be approved by and acceptable to the resilient tile flooring Contractor. K. PRE-SLAB POUR CONFERENCE: 1. Prior to the placing of any floor slabs within the building a Pre Slab Pour Conference shall be held. The following persons or their designated representatives shall be in attendance: a. The Stop&Shop Project Manager b. Landlord or Landlord's representative c. The Architect d. The Structural Engineer e. The Construction Manager and his Superintendent f. The Concrete Slab Subcontractor and his foreman g. The Concrete Supplier h. The Concrete Mix Designer i. The Testing Laboratory Representative j. The VCT Tile Subcontractor and his foreman k. The Plumbing Subcontractor(optional) I. The Refrigeration Subcontractor(optional) m. The Electrical Subcontractor(optional) 2. Record of meeting: Construction Manager's representative shall record all decisions made at the meeting that shall be made a part of the job record. 3. Items to be reviewed, discussed and resolved: a. Review specifications, concrete mix, floor plans, slab details, 'Walker-Duct' installation details, and pour stop details. Concrete—03000 -8 C. Slabs to receive special treatment such as resilient tile, epoxy, etc shall receive a finish as directed by the manufacturer of those products. Concrete slabs to receive the resilient the will be cleaned, vacuumed, patched and re-cleaned before the the is applied. The tile applicator shall accept the floor and use clean adhesive and exercise great care to prevent imperfections from showing through the tile. D. All exposed interior concrete floors that will be used as the final wearing surface shall be vacuumed, sealed and hardened with two (2)coats of"SealHard" by L&M Construction Chemicals, Omaha, Nebraska, or an approved equal. The second coat to be applied just prior to Stop&Shop taking occupancy. E. Finish Concrete Surfaces: Immediately upon removal of forms, point all form tie holes and other defects flush with surface. 1. Remove all fins, and fill all honeycombing, holes and depressions with 1:2 mortar on all exposed interior and exterior concrete surfaces. Before patching, thoroughly wet surrounding concrete and keep wet for several hours. Brush into the surface to be patched a grout of cement and water mixed to the consistency of paint. Carefully damp cure these patches. Cut back protrusions. 2. WALLS:All surfaces, other than flat work, exposed on the exterior of the building shall have smooth carborundum rubbed finish. Interior concrete, other than flat work, shall have a rubbed finish using a cement mortar grout not to exceed 1/4" in thickness. (Plasti-coat is not permitted). 3. Exterior sidewalks, ramps and loading docks shall be steel troweled followed by brooming with a stiff bristle broom, with the brush marks running the short dimension of the surface. Once sidewalks are properly cured, apply a colorless non-slip finish compound such as Thoroshield, Seal Hard, or Clear Bond or equal according to manufacturer's directions. . 4. Depressed slabs to additional finishes shall be screeded and floated only, and depressed for the finish material. 5. Slabs to receive epoxy topping finish shall be steel troweled or finished as required by the Epoxy Floor Subcontractor to provide a first class product. 3.4. SLABS A. FF and FL numbers as specified by ACI 117-90,jointing plans,joint patterns,joint spacings, finishing requirements, and the floor mixes are the keys to flat and level slabs. FF> 35/ FL> 30 will be used for slabs on grade which are to receive resilient tile and these values shall be used as minimum tolerances, not averages. These items are an integral part of the design. Slabs-on- grade will be 4" (+/- 1/4")thick minimum and will not have wire mesh. Fribulated polypropylene fibers at the rate of 1 1/2 lbs. per cubic yard will be used for increased toughness and crack integrity. Suspended slabs will have steel as required by the structural drawings. B. The method of placement and finishing shall also be submitted by the Construction Manager along with the certification of the finishing sub Construction Manager to Stop and Shop. Also proof by the finishing sub that he has been and is able to meet the projects FF and FL requirements. C. The Construction Manager will submit proof that his firm and/or employees qualify for and have any license required by the State or Municipality in which the project is being built. D. The floor finisher used by the Construction Manager for the interior slabs will have to be on a Stop& Shop certified list. E. Slabs left bare will have a hard trowel burnished finish. F. The interior floors shall have FF> 35 and FL > 30 when measured by a dipstick operated and reported by a certified technician. G. Joints in the slabs on grade will be as follows: 1. Control joints shall be sawn by use of a soff-cutt saw or equal.The control joint spacing under the resilient the shall be 24 to 30 times the slab thickness at a maximum. The depth of the saw cuts shall be 20% of the slab depth to provide aggregate interlock. Control joint spacing at other interior slabs on grade shall be 30 to 36 times the slab thickness at a maximum. Control joint spacing for exterior slabs shall be 24 to 30 times Concrete—03000 -7 C. Concrete shall not be placed by means of open chutes, the combined length of which exceeds 30 feet, and shall not be allowed to drop freely through distances exceeding 8 feet or through closely spaced reinforcing bars, conduits, etc., which will tend to segregate materials. D. Deposit concrete as nearly as practicable in its final position to avoid segregation due to rehandling or flowing. No concrete that has partially hardened or been contaminated by foreign material shall be deposited on the work. E. Once concreting is started, it shall be carried on as a continuous operation until the placing of the panel, section or individual foundation is completed. The top surface shall be generally level. When construction joints are necessary, they shall be made in accordance with the following requirements. 1. Construction and control joints not shown shall be located as to least impair the strength and appearance of the work. Location of joints to be subject to Architect's approval. 2. Construction joints in supported slabs shall be located near the point of minimum shear, unless otherwise designated on the Drawings or by the Architect. 3. Special care shall be taken in the preparation of all construction joints. 4. Except where otherwise specified, the surfaces of construction joints shall be prepared in a manner which will insure bonding with concrete or grout later placed on them. Wherever practical, construction joint surfaces shall be kept moist until new concrete or grout is placed. On all horizontal construction joints, all mortar on protruding coarse aggregate and all surface film shall be thoroughly removed from the bonding surface, which will be restored to a clean condition by means of vigorous scrubbing with wire brushes or by air and water jetting prior to final set of concrete. The placement of new concrete or grout upon construction joints shall be preceded by a thin coating (approximately 1/8 inch)of neat cement grout, which shall be thoroughly scrubbed into the surface with wire brooms. Fresh concrete shall be placed against such surfaces before the grout has hardened or dried. An interval of at least 10 hours shall elapse between the time concrete is placed on either side of the construction joint. F. Place concrete in layers not over 12 inches deep, and thoroughly compact by means of vibrators, hand tamping and spading; during the operation of placing, thoroughly work the concrete around reinforcement, embedded fixtures, pipes, conduits and into the corners of the forms so as to prevent interior voids, honeycomb, and the patching of concrete surfaces after forms are removed. Internal vibrators should be used to aid in the compaction of the concrete. Extreme care shall be used on thin sections and exposed concrete. The Construction Manager shall have a spare vibrator on site at all times during pours G. The removal of forms shall be carried out in such a manner as to insure the complete safety of the structure. In no case shall shores or supporting members be removed before the concrete is set hard and has sufficient strength to safely carry its own weight and all additional loads upon it or about to be put upon it. Formwork for walls, sides of beams and slabs, and other surfaces not supporting the weight of the concrete may be removed as soon as concrete has hardened sufficiently to resist damage from form removal, insufficient curing, or cold temperature (generally 24 to 48 hours). Formwork for beam,joists, slab soffits, and other surfaces that support the weight of concrete shall remain in place until concrete has reached 75 percent of its specified 28-day strength, except that after the concrete has reached its 7-day strength, the form facing material may be removed in sections so that no unsupported span exceeds 1/4 of the design span. Each section thus removed shall be securely reshored before removal of adjacent sections. Reshoring shall remain in place until concrete has reached its 28-day design strength and until the floor or roof above is capable of carrying its own weight and that of any construction loads placed upon it. 3.3. CURING, FINISHING, &SEALING OF CONCRETE A. Keep exposed surfaces of concrete moist for a period of at least seven (7)days after being deposited. In hot weather, thoroughly wet exposed concrete at least twice daily during the first week. All concrete will be cured in compliance with ACI-301. B. All interior slabs shall have smooth level steel troweled finish unless otherwise noted. Concrete—03000 -6 8. Measurements: a. By Weight: Only weighing equipment approved by the Architect will be allowed. The equipment shall be platform-operated, and the weighing beam or dial shall be in full view of the operator. The equipment shall, when tested with test weights, be accurate within four tenths (0.4)of one percent. The equipment shall be capable of weighing to five (5)pounds and at least that part of the total load of sand and stone aggregate which is a fraction of one hundred (100)pounds, shall be indicated on a graduated beam or dial. Convenient means shall be provided for removal of excess material in case of overloading in order that the beam or dial scale may be brought to the proper balance. b. By Volume: In case aggregates are measured by volume, a definite system must be employed for insuring that not less than the specified amount of cement goes to each batch, and the fine and coarse aggregates shall be measured by means of mechanical measuring devices which are readily and accurately adjustable as to capacity. c. All Methods: The methods of measuring concrete materials shall be such that the proportion of water to cement can be accurately controlled during the progress of the work and easily checked at any time. 9. Mobility: The mobility (consistency or workability)of the concrete is mainly dependent upon the thoroughness of the mixing and the quantity of water contained in the mix. The mobility of the concrete mix shall be at all times as the Architect may direct. However, in general, the maximum slump shall measured at the point of discharge and shall be: Max. Min. Reinforced foundations-walls and footings 4" 2" Slabs on grade 4" 2" Suspended slabs 4" 2" C. Prior to placing concrete, clean all equipment used for mixing and transporting the concrete; remove all debris from the place to be occupied by the concrete; check forms for dimensions, position and adequacy, and oil the forms with a non-staining oil. Masonry filler units which will be in contact with concrete and the surface of earth on which concrete is to be placed, shall be wetted without having free standing water on the surfaces; and the reinforcement and embedded structural steel shall be thoroughly cleaned of dirt, paint or other coatings. 3.2 INSTALLATION A. Accurately position reinforcing as shown and secure against displacement by using at intersections and splices annealed iron wire ties of not less than #18-gauge or suitable clips. 1. The bending of reinforcing to conform to the dimensions shown on Plans shall be accurately done. Heating of bars to facilitate bending is not allowed. 2. Clean reinforcing of dried mortar and any other foreign matter before being covered by concrete. 3. Place reinforcing for structural slabs in correct position as shown and hold in position with precast blocks, polyethylene chairs, or other approved means. 4. Provide a clear cover from reinforcing steel to adjacent face of concrete surfaces as follows: Bottom of footings = 3" Piers and walls = 1 1/2" (except 2" at#6 bars and larger) Elevated Slabs = 3/4" B. Convey concrete from the mixer to the place of final deposit by methods which will prevent the separation or loss of the materials. Equipment for placing concrete shall be of such size and design as to insure practically continuous flow of concrete at the deliver and without segregation of the materials. Concrete—03000 -5 5. An independent testing laboratory satisfactory to the Architect to sample sources of fine and coarse aggregate proposed for use, to prepare a complete concrete design mix, and perform laboratory test cylinders for 7 and 28-day testing shall be retained for the job by the Owner. Sufficient time must be allowed before starting job concrete placement to submit at least 7-day test results for approval along with copies of mix design. Final approval will be given after submittal of 28-day cylinder tests showing strength at least 15% greater than 28-day strength specified. This requirement may be waived if design mix has been substantiated by past data in accordance with ACI specifications. 6. Prior to starting construction, submit concrete mix design, and lab test data on the proposed mix to the Architect, Structural Engineer, Stop&Shop Project Manager, and the local Building Authorities. No change in source of materials or mix shall be made without Architect's approval. B. The proportions of cement and fine and coarse aggregate shall be determined by trial mixes, and shall be dependent upon the relations of quantities of these materials necessary to produce a workable mix, which will secure, in the finished structure, concrete having strength equal to or greater than that assumed by the conditions of the design and to possess the density, toughness and other physical properties necessary for durability. The mixed concrete shall have a saturated, sticky, semi-plastic consistency showing no free water when removed from the mixer. C. Admixtures shall be used to reduce shrinkage and curling and to regulate setting times and strength gains. Use the concrete with the least cement and water to get the final properties desired. All exterior concrete will contain air entrainment. Air entrainment shall be 7% + 1%. Air- entraining agent shall conform to ASTM C-260. PART 3: EXECUTION 3.1 PREPARATION A. Forms: 1. Forms shall be substantial and tight, properly braced and tied so as to maintain position and shape. Wire ties will not be permitted. 2. Forms shall conform to the shape, lines, and dimensions of the member as called for on the Drawings. Joints in forms shall be made sufficiently tight to prevent leakage of concrete. B. Mixing: 3. Mix the concrete in quantities required for immediate use, and any which has developed initial set, or which does not reach the forms within 1 1/2 hours after water has been added shall not be used. 4. Mix all concrete by machine, having a capacity of not less than "one bag batch"of concrete. 5. Ready-mixed concrete shall be mixed and delivered by the means and standards set forth by ASTM C-94. 6. When concrete is mixed in a truck mixer loaded to its maximum rated capacity, the number of revolutions of the drums or blades at mixing speed shall be not less than 70 nor more than 100. 7. When a truck mixer or agitator is used for transportation, the concrete shall be delivered to the site and discharge completed within one (1)hour or before the drum has revolved a total of 300 revolutions, whichever comes first, after the introduction of mixing water. Concrete—03000 -4 H. Admixtures: a. Air-entraining agent: "Aerolith"by Sonneborn Building Products, "Darex" by W. R. Grace Company,"MB-VR" by Master Builders Company, or equal approved by the Architect and Stop& Shop and conforming to ASTM C260. b. No other admixtures may be used without the approval of the Architect, the Structural Engineer and Stop& Shop's Engineering&Construction Division. Calcium chloride will not be permitted. I. Waterstop: Shall be by W. R. Grace, Construction Products Division Type 500. Water stop shall be PVC split serrated type with centerbulb. Install in accordance with manufacturer's directions. J. Foundation Insulation: Shall be 2"thick"Styrofoam Type'SE' by Dow"or equal. It shall be adhered to the foundation using "Styrofoam #11" mastic. Insulation shall extend from the top of the slab to a point 4'-0" below the exterior finished grade. K. Water: Shall be clean and potable. L. Exterior Sealer: For use at all exterior sidewalks shall be "Thoroshield" by Thoro Systems, "Seal Hard"by L & M, or"Clear Bond" by Guardian. M. Expansion Joints for sidewalks shall be a standard type used in municipal sidewalk construction with a maximum width of 3/8". N. Leveling and spot patching materials for use in correcting low points, cracks, filling of construction and control joints, etc. shall be either of the following products: 1. "Masco& Speed Top"as manufactured by"Silpro Masonry Systems, Inc."of Ayer, MA (508-772-4444). 2. "Ardex"as manufactured by"Ardex, Inc."of Pittsburgh, PA(412-264-4240). 3. Technical data sheets and samples shall be submitted to the Architect and Stop&Shop for approval prior to commencing the work." 4. Under no circumstances shall any gypsum based products be used as floor patching or leveling 5. Use leveling compound as specified above for filling small cracks and depressions in subfloors, construction and control joints,etc. O. A bonding agent shall be used where a new concrete topping is to be installed over the existing concrete slab to remain to insure proper adhesion. 2.2 MIXES A. Grade and Strength: 1. Concrete having 3000 psi compressive strength after 28 days shall be used for all concrete work, except at mezzanine slabs which shall be 3500 psi. 2. Normal weight concrete shall be used for all locations. 3. When mixed in accordance with the specified requirements for mobility and time of mixing and when molded into test cylinders 6" in diameter by 12" long, concrete shall develop not less than the specified compressive strength at the end of 28 days. 4. Strength, cement and water requirements. Design Min. Lab. Str. Min. Cement Max. Net Compr. Testing Age Factor Water" Strength f c 7 days 28 days Sacks/cu.vd. gal/sack cement 3000 2100 3500 5.00 7.0 3500 3000 4000 6.00 6.2 "This total water in mix at time of placement, including free water of aggregate and liquid admixtures. Concrete exposed to weather shall have a maximum water-cement ratio of 6.0 gallons per sack. Concrete—03000 -3 1.4 APPLICABLE SPECIFICATIONS A. The latest issues of the following Specifications and Recommended Practices are hereby made a part of these Specifications, except where superseded by particular requirements of this Specification or the Drawings: ACI 214, ACI 301, ACI 304, ACI 305, ACI 306, ACI 347, ASTM A- 36, ASTM C578, MHD-CDF, various ASTM Standards, State and Municipal Codes. B. Copies of all noted Specifications and Manuals of Recommended Practices shall be kept on the job site at all times during the work. 1.5 QC/QA PROGRAM: The QC/QA (Quality Control/Quality Assurance)programs will be as follows: A. The QC program is the program that is devised by the Construction Manager(CM)and his subs and suppliers to ensure that the desired finished results of the project are obtained with regard to materials and workmanship adherence to the specifications. QC program will include, but not be limited to, at least one set of cylinders for each day, or one set per 50cy placement, whichever is greater. A set will consist of 4 cylinders, 1 to be broken at 7 days, 2 to be broken at 28 days, and one held for further testing in case of low cylinder results. B. The QA program is the program carried out by the owner and/or his agent to check for compliance with the specifications and the results of the QA testing will be the basis of acceptance for the project workmanship and materials. The QA program will include but not be limited to engaging the services of a certified laboratory (state or CCRL or AASHTO)to do any testing required for mix design verification by the batch method as well as the testing of any QA cylinders. All field technicians shall be MCIB or ACI certified. C. The Construction Manager shall cooperate and assist the testing agency in completing their work. PART 2: PRODUCTS 2.1 MATERIALS: A. Forms for Exposed Concrete shall be new plyform (or of equivalent quality)or shall be lined. " Other forms shall be plyform, matched lumber or steel. B. Steel Reinforcement shall be deformed bars complying with the requirements of ASTM A-615, grade 60 and of domestic manufacture and shall be placed in compliance with the latest manual of standard practice of the (CRSI)Concrete Reinforcing Steel Institute. Welding and/or torching of reinforcing bars will not be allowed or accepted. C. Concrete engineered reinforcing fibers shall be polypropylene, collated, fibrillated fibers ("Fibermesh MD"from the Fibermesh Division of Synthetic Industries, Chattanooga, TN, Tele: 615-892-7243). Fibers shall be used in concrete slabs on grade as indicated on the Drawings and in strict accordance with the manufacturer's recommendations as to type and amount. D. Cement: 1. Portland cement of domestic manufacture conforming to the requirements of ASTM C- 150, Type 1. Only one brand of cement shall be used throughout the project. 2. Air-Entraining Cement:ASTM C-150, Type 1A. E. Normal weight concrete aggregates shall conform to the requirements of ASTM C-33. 1. Fine Aggregate: Sand shall consist of hard, tough and preferably siliceous material, clean, free from mineral or other coatings, soft particles, clay, loam or other deleterious matter. 2. Coarse Aggregate: Shall consist of crushed stone or gravel having clean, hard, durable, uncoated particles, free from deleterious matter. The 3/4"aggregate shall conform to size#67 in Table II of ASTM C-33. F. Moisture Barrier: Shall be 6 mil. black polyethylene -all joints, cuts, laps, etc., shall be taped. The design of the slab-on-grade requires a well-compacted base or CDF that will be able to take the loads imposed on it. When vapor barriers are used care should be taken to assure that the slab cures equally from the top and bottom to minimize curling (differential shrinkage). G. Sealer and Surface Hardener: Slabs to be left exposed as finished floors shall receive (2) coats of"SealHard"by L&M Construction Chemicals, Omaha, Nebraska, or approved equal. See 3.3.D for additional information. '' Concrete—03000 -2 SECTION 03000 -CAST-IN-PLACE CONCRETE PART 1: GENERAL 1.1 SCOPE: Furnish and install all concrete work shown on the drawings and/or herein specified, including all plant, facilities, labor, materials,tools, equipment, accessories,etc. necessary to complete the work. The work includes, but is not limited to the following: A. Forms. B. Reinforcing and accessories, including reinforcing steel, polypropylene fibers, chairs, spacers, supports, tie wire, vertical rods embedded in the foundation to be extended as required for masonry wall reinforcing. C. Foundations, walls, piers, etc. D. Concrete slabs on grade inside and outside the building. E. Shop drawings. F. Pad foundations for equipment, manholes, thrust blocks, etc. G. Finishing of exposed concrete. H. Concrete floor hardener, sealers, etc. I. Placing of all anchor bolts, inserts, sleeves, angles, etc. as may be required by this section or others and which may be furnished by other sections. J. Cutting and patching or existing concrete slabs or foundation walls for the scope of the new work and as required by other trades. K. Slab depressions. L. Moisture barrier,foundation and slab insulation. M. All sidewalks, ramps, stairs, etc. N. Bases and fills for pipe bollards. O. Pumping of concrete as required. P. Concrete placement, vibrating, finishing, curing, saw cutting, and the construction and/or installation of all joints at the proper location and at the proper times and of the proper types. Q. CDF flowable fill for backfilling trenches for utilities and for structural backfill (where required). R. Grinding of all high points found in the floor slab and the infill of existing slab depressions, in those areas which are to be covered with resilient the flooring. Coordinate this work with that of the resilient tile flooring Contractor. S. Spot patching and leveling of all low points, cracks, construction and control joints, etc.found in the floor slab, in those areas which are to be covered with resilient the flooring. Coordinate this work with that of the resilient tile flooring Contractor. 1.2 RELATED WORK SPECIFIED ELSEWHERE A. Excavation, backfill, etc. - Division 2. NOTE: ALL CONCRETE SHALL BE PLACED ON SOILS PREPARED IN ACCORDANCE WITH THE PROJECT GEOTECHNICAL REPORT. B. Masonry- Division 4. C. Resilient Flooring - Section 09650. 1.3 SUBMITTALS A. Shop Drawings: Submit in four(4)copies, one (1) reproducible sepia and three (3) black or blueline prints. See the SUPPLEMENTARY GENERAL CONDITIONS for complete requirements. Shop drawings shall show all required openings, miscellaneous steel items, sleeves, anchor bolts, recesses, inserts and similar items required by the work under this or other sections. CONTRACT DRAWINGS ARE NOT TO BE REPRODUCED, EITHER IN WHOLE OR IN ANY PART THEREOF, FOR USE AS SHOP DRAWINGS. B. Submit data sheets and material certificates for all the materials to used on the project including but not limited to: waterstops, admixtures, inserts of all types,forming accessories and form materials, chairs,jointing systems, concrete ingredients etc. Concrete—03000 - 1 DIVISION 3 CONCRETE M. The demolition work shall be conducted with prime consideration given to the following: 1. Protection the existing supermarket operations, it's customers, and employees. 2. Protection of the public. 3. Protection from the weather. 4. Elimination of noise, shocks and vibration. 5. Elimination of dirt and dust. 6. Orderly access for delivery of goods to the existing stores. 7. Minimization of obtrusiveness of construction personnel. N. DEMOLITION ADJACENT TO EXISTING SPACES,WHICH ARE TO REMAIN: 1. Prior to the start of demolition in any areas which are adjacent to existing spaces (that are to remain), the Demolition Contractor(DC)and the Construction Manager(CM)shall very carefully examine(including cutting inspection openings as needed)the "demolition line"to determine the actual construction, foundation and/or slab connections, roofing structure conditions, etc. which could adversely affect the existing stores to remain. 2. Once the actual conditions are determined, the DC shall consult with the CM, the Stop & Shop Representative, the Landlord's representative, the Civil engineer, and the Architect as to the methods he proposes to use to complete the demolition without impacting the adjacent tenants. 3. For bidding purposes, the demolition bidders should assume that last structural bay on each side of the area to be demolished is tied into the areas which are to remain. This includes foundations, slabs, roof structure, roofing, etc. 4. Based on that assumption, the bids should be based on careful removal of the last structural bay on each side of the area to be demolished, including hand work where necessary. For example, it should be assumed that the slabs will have to be sawcut and removed by hand so as not to undermine the adjacent slabs which are to remain. Also, it should be assumed that the roof structure will have to be carefully cut and removed. Likewise, a temporary roof closure will be required to maintain the weathertightness of the existing stores to remain. 5. The DC shall provide all shoring of existing construction to remain required during the demolition process to facilitate the safe removal of the areas to be demolished and to protect the adjacent areas to remain. END OF SECTION Demolition—02060-2 SECTION 02060— DEMOLITION PART 1: GENERAL 1.1 SCOPE: A. The extent of the demolition is generally shown on the drawings. All items not shown specifically to be removed but which are also not shown to be a part of the finished project shall be removed. B. All work and operations under this contract shall be in conformance with all applicable Federal, State and Local Codes and the regulations of all governing bodies with jurisdiction. Particular attention is directed towards OSHA Chapter XV11 part 1926 and all related amendments. PART 2: PRODUCTS None PART 3: EXECUTION 3.1 PRE-DEMOLITION CONFERENCE: A. Before beginning the work the Owner's Representative, the Construction Manager, the Civil Engineer and Architect will conduct a pre-demolition conference which shall be attended by the Construction Manager,the Demolition General Contractor and representatives of major Subcontractors. B. The Construction Manager shall present at this meeting the proposed schedule of demolition and sequence of operations. C. Issues relating to the overall project and the individual phases shall be discussed and any questions resolved. 3.2 DEMOLITION: A. No demolition shall begin until all temporary fences, temporary enclosures, temporary shoring, etc. necessary to protect the existing shopping center customers,the general public, etc. are in place. B. No demolition shall begin until the demolition operations and sequencing have been reviewed and approved by the Owner's Representative. C. If in the opinion of the Owner's designated representative,any demolition activity is endangering the shopping center's operations, its customers, its equipment, etc., the activity shall be stopped immediately and a new method of operation, acceptable to the Owner, shall be determined before proceeding further. D. Demolition shall be completed in a timely fashion and shall be coordinated with all parties. E. Demolished materials shall be wetted as necessary to control dust. F. Demolished materials shall be removed from the site as soon as possible and shall be properly disposed of in approved landfills. The Demolition Contractor shall supply certifications of same to the Owner. G. All existing materials shall be demolished and removed from the site,this includes all existing foundations, slabs, etc. regardless of depth below the new store foundation. H. All necessary temporary shoring, cribbing, etc. shall be provided and shall be in compliance with all applicable laws, rules and regulations. I. The Construction Manager shall provide for fire watches during all torch cutting, welding, etc. operations to protect against fire. He shall also provide an adequate number of fire extinguishers on site at all times. He shall also provide an adequate number of fireproofing blankets to protect all combustible materials during torch cutting or welding operations. J. Ventilation: The Construction Manager shall provide adequate mechanical ventilation during all torch cutting or welding operations to prevent the buildup of smoke within the existing occupied building. K. Security: The Construction Manager shall be responsible for policing the demolition work area in such a way that all trespassing is eliminated. The Construction Manager shall work closely with the Stop& Shop Security Department to insure that store security is maintained at all times. L. The Construction Manager shall send proper notices, make all necessary arrangements and perform all other services required for disconnection and removal of and/or the care, protection and maintenance of all public utilities, including fire hydrants, electric, telephone, water and gas services assuming all responsibility and paying all cost. Demolition—02060-1 Aekk DIVISION 2 SITE WORK (Except as included herein, Specification shall be provided under separate cover from Site Engineer) ew AW measurements taken jointly by the CM and the equipment supplier involved. A record of the field measurements shall be kept until time of substantial completion of the project, or until the equipment has been fully installed and accepted by Stop &Shop, whichever is later. Responsibility for fixed equipment fabricated accurately to field measurements to properly fit the new construction shall be solely that of the CM, who shall pay all costs involved in correcting any misfitting fixed equipment as fabricated. 1.12 EMERGENCY ADDRESSES A. The CM shall furnish the Owner, Stop&Shop and Architect, in writing,the names, addresses and telephone numbers of members of his organization to be contacted in the event of an out- of-hours emergency at the building site. He shall obtain and submit similar lists for the major subcontractors. He shall also post similar lists readily visible from the outside of the field office. 1.13 MATERIALS AND LABOR A. All materials shall be new and of first grade quality. All labor in connection with this work, including trucking, handling, installation, etc., shall be done by skilled craftsmen normally employed by the various construction trades. 1.14 SUPERVISION A. The CM shall keep on the work during its progress, a competent, licensed full-time superintendent. The superintendent shall be approved by the Owner and Stop & Shop and the Owner and Stop& Shop reserves the right to demand removal of the superintendent. The approved superintendent shall not be removed without the consent of the Owner and Stop & Shop, including their approval of the replacement. The CM is not to replace the superintendent without the approval of the Owner and Stop & Shop. 1.15 OPERATING INSTRUCTIONS A. At the completion of the work,the Plumbing, HVAC, Electrical and Energy Management System Contractors shall instruct such person or persons as Stop&Shop may designate regarding the care and use of the systems specified herein and all apparatus pertaining thereto including furnishing maintenance manuals on all associated equipment. B. Pursuant to paragraph A above, the Plumbing, HVAC, Electrical and Energy Management System Contractors shall make their respective foremen available to meet with the Stop& Shop Maintenance Department Personnel on-site for a minimum of 4 hours on the Monday or Tuesday of the store opening week. The actual time for such meeting shall be coordinated by the Stop &Shop Project Manager. Such meetings shall be conducted independently. 1.16 FORCES REQUIRED ON SITE ON THE STORE OPENING DAY A. Both the plumbing and electrical subcontractors shall have their respective foremen on site the day of the store opening from store opening time till store closing time(or 9:00 PM at 24 hour stores)to handle any problems which may arise. PART 2—PRODUCTS NOT USED PART 3—EXECUTION NOT USED END OF SECTION Special Conditions—01500 -3 C. The CM shall also be held accountable for any charges by the testing company resulting from the cancellations of any scheduled work by the CM. 1.7 USE OF POWDER ACTUATED FASTENING TOOLS A. The use of these tools is allowed for work within buildings, except that they are not to be used on any wall, floor, or ceiling that is occupied on the opposite side. Contractors, in the construction of the project, may use these powder-actuated tools (sometimes referred to as stud drivers), when the resulting fastener is considered structurally adequate for the intended use. These fasteners should not be used to carry loads in tension but may be used in the following applications: 1. Partitions:Anchoring wood, steel channels, angles or clips for partition bases to concrete floors; and steel channels, angles or clips to concrete slabs. 2. Door Bucks:Anchoring door buck floor clips to concrete floors, and ceiling struts to ceiling slabs. Fastening struts to structural steel members. B. Only the CM's qualified personnel who have been trained in the safe operation of this fastening tool shall be permitted to operate these devices. 1.8 PRECAUTIONS AGAINST FREEZING A. The work must be carried on without interruption despite adverse weather and temperature conditions and the CM shall provide such protection and conduct his work in such a manner as will avoid delay or damage to the work. B. For masonry the following precautions shall be followed:All masonry units delivered in freezing weather shall be fully protected by a weathertight covering such as tarpaulin, Sisalkraft paper, or other weatherproof materials to prevent the accumulation of ice on the brick or block. Loose board covering will not be approved.All sand shall be heated in such a manner as to remove all frost, ice and excess moisture. The equipment and method used for heating sand shall be such as will prevent burning or scorching the sand. All water shall be heated to a temperature of approximately 180°F. When necessary to remove frost or excess moisture, the bricks shall be heated to a temperature of about 180°F. After mortar has been mixed, it shall be maintained at a temperature of not less than 70°F or more than 100°F until it has been placed in the masonry. Whenever the temperature is 45°F. and falling, work shall be protected and above precautions taken; when temperature is 40°F. and rising, above methods not necessary, except as directed. All finished work shall be protected against freezing for at least 48 hours. The use of any chemicals intended to lower the freezing point of mortar will not be permitted. C. For concrete, follow the recommendations of ACI 604-56 "Recommended Practice of Cold Weather Concreting". 1.9 BLASTING A. Blasting will not be allowed on this project. 1.10 EXAMINATION OF SITE AND DOCUMENTS A. Prior to bidding, the CM and each Subcontractor shall thoroughly examine the site and the Contract Documents to ensure his knowledge of conditions and requirements affecting the work. B. No claim for extra compensation or extension of time will be allowed for CM's or Subcontractor's failure to comply with this requirement nor will any condition at the site, whether or not in agreement with conditions shown or called for on the Bid or Contract Documents, be allowed as a basis for such claims, except as otherwise specifically provided for. 1.11 FIELD MEASUREMENTS A. General: Before ordering any materials or doing any work, the CM or his subcontractors shall verify all measurements and shall be responsible for their correctness. No extra charge or compensation will be allowed because of differences between actual dimensions and measurements indicated on the Drawings. Any differences which may be found shall be submitted to the Architect for decision before proceeding with the work. AW%� B. FIELD MEASUREMENTS OF FIXED EQUIPMENT:All dimensions for fixed equipment to be supplied under this Contract or under separate contract(s)shall be determined by field Special Conditions—01500 -2 SECTION 01500 -SPECIAL CONDITIONS PART 1 -GENERAL REQUIREMENTS 1.1 SCOPE A. All work performed under this section of the specifications shall be subject to the General Conditions, the Supplementary Conditions, the provisions of Division 1 and the requirements of the Drawings. B. All work and operations under this contract shall be in conformance with all applicable Federal, State and Local Codes and the regulations of all governing bodies with jurisdiction. Particular attention is directed towards OSHA Chapter XV11 part 1926 and all related amendments. C. Immediately on execution of the Contract carefully study and compare the Contract Documents and report to the Architect in writing any error, in consistency or omission well in advance of the pre-construction conference. Do not proceed on any affected Work without instruction from the Architect. If he deems necessary the Architect will issue interpretation under ARTICLE 2.2.8 or a Change Order will be issued under Article 12. 1.2 COORDINATION, CUTTING & PATCHING A. The Construction Manager(CM)and subcontractors shall coordinate their work with adjacent work and cooperate with other trades so as to facilitate general progress of the work. Each trade shall afford other trades every reasonable opportunity for installation of their work and for storage of their materials. B. Do all cutting and patching, drilling, grouting, etc., necessary for any work required to complete the additions and alterations. 1. All equipment used for core drilling by any trade shall be provided with an activated light or buzzer to indicate when metal has been contacted. 1.3 PRECONSTRUCTION CONFERENCE A. Before the work begins,the Owner's Representative, Stop &Shop's Representative and the Architect will conduct a pre-construction meeting that shall be attended by the CM and representatives of major Subcontractors. B. The CM shall present at this meeting the proposed schedule of construction, schedules of values and payments, insurance certificates and the like required elsewhere in this Specification. C. Issues relating to the overall project and the phasing will be discussed and any questions resolved. 1.4 PROGRESS MEETINGS A. Periodic progress meetings(weekly) shall be conducted by the CM. The CM shall invite the needed subcontractors, suppliers, Architect, Stop& Shop, and the Owner to coordinate the work, as necessary to complete the project expeditiously and within the allotted time. 1.5 SHOP DRAWINGS AND SAMPLES A. Seethe Supplementary Conditions and Section 01200 of the Technical Specifications for modifications to the requirements for Shop Drawings and samples stated in ARTICLE 4.12 of the General Conditions. 1.6 LABORATORY CONTROL A. The CM will be held responsible for providing material of the strength and consistency specified for each item of the work. B. The Owner or Stop &Shop may, if recommended by the Architect, employ an Independent Testing Laboratory to provide materials analysis,testing and inspection of workmanship and materials placed in the work. The CM shall provide all required labor and assistance to the laboratory to implement its functions. Special Conditions—01500 - 1 3.2 CLOSEOUT SUBMITTALS A. The CM shall submit before final inspection request: 1. Project Record Drawings. 2. Certificates and Permits: Provide originals or acceptable copies of all final sign-off approvals by officials, authorities and agencies having jurisdiction, including: a. Demolition. b. Final approved inspection reports. c. Certifications as to proper disposal of all demolition materials, including any hazardous materials. d. Where applicable, Conservation Commission and/or Wetlands Authorities final approval and acceptable notices. e. Conditional or temporary permits shall be made final before final acceptance of the Work. END OF SECTION -ON, Project Closeout—01400 -2 SECTION 01400 - PROJECT CLOSEOUT PART 1 —GENERAL 1.1 Scope A. All work performed under this section of the specifications shall be subject to the General Conditions, the Supplementary Conditions, the provisions of Division 1 and the requirements of the Drawings. B. This section includes: 1. Closeout submittals. 2. Final inspection procedures. PART2 -PRODUCTS NOT USED PART 3—EXECUTION 3.1 PROJECT RECORD DRAWINGS AND DOCUMENTS A. The Construction Manager(CM)shall keep at the site at all times a separate set of blackline prints on which shall be noted neatly, accurately and promptly, as the work progresses, all significant changes in structure,wall sections and floor plans, as well as any changes the Architect may direct the CM to record. B. The Plumbing, Heating and Ventilating and Electrical Subcontractors shall each keep at the site at all times a separate set of blackline prints of the drawings showing his work, on which shall be noted neatly, accurately and promptly, as the Work progress, the exact physical location and configuration of the work as actually installed, including revisions or deviations from the Contract Drawings. C. The CM shall retain a competent Registered Professional Engineer or Registered Land Surveyor, acceptable to the Architect, to maintain record drawings of all work outside the building, noting neatly, accurately and promptly, as the Work progress,the exact physical locations and configurations of the work as actually installed, including revisions or deviations from the Contract Drawings. The record drawings shall show surface improvements and underground work, and shall indicate and be referenced to permanent, tangible reference marks. Horizontal dimensions locating such improvements or work shall be accurate to + 1/2 foot,with significant changes in vertical dimensions indicated to an accuracy of+ 1 inch and significant changes in elevation indicated to an accuracy of+ 0.1 feet. The invert elevations of all gravity operated utility lines and drainage structures shall be shown, accurate to +0.01 feet. Top elevations of other underground utilities which are level or uniformly pitched shall be shown, accurate to within +0.1 feet at their extremities. Underground utilities that generally follow the contours of existing or finished grades, or that for some other reason are not continuously level or uniformly pitched, shall be located by (1) relating utilities in question to finish grades by dimensions, accurate to within 10%taken from points at tops of the utilities, (2)spot elevations accurate to within 0.1 feet and (3)descriptive notes, or by other satisfactory means, as required to provide a reasonably descriptive and accurate record of the work as constructed. D. At the completion of the Work, the CM shall arrange through the Architect to obtain at the CM's expense, reproducible copies of the drawings required by the three preceding paragraphs. The CM, Subcontractors and the Engineer or Land Surveyor shall revise these reproducible copies neatly, legibly and in accordance with the standards of drafting of the original drawings, so as to clearly show the way in which the work was actually constructed. The CM, Subcontractors and/or Engineer/Land Surveyor shall provide, in the same format as the original drawings, any additional sheets required to record the as-built work. Project Closeout—01400 - 1 masonry, concrete and other work subject to damage shall be protected against freezing or ice formation. If low temperatures make it impossible to continue operations safely in spite of cold weather precautions, cease work and notify the Architect. 1.16 CONSTRUCTION FENCE A. If required in the judgment of the CM or if requested by the Owner or the Tenant, a construction fence shall be provided and maintained around the construction area in a layout approved by the Owner and the Tenant so as not to encumber the premises, disrupt the work or disturb access and egress of fire lanes and deliveries. B. Construction fence shall be T-0" high and of chain link or other approved construction, erected in a substantial manner, straight, plumb and true as approved by the Architect. C. Gates shall be built into the fence at such approved locations as are necessary, well cross- braced and hung on heavy strap hinges with proper post and hook for double gates. Provide heavy hasps and padlocks for each gate. Provide keys to the Owner and the Tenant to facilitate emergency access by the Owner's or Tenant's security forces. D. All fencing shall be in accordance with local ordinances and shall be removed at such time before final completion as the Architect directs. Restore the site to acceptable condition after removing the fencing. PART 2—PRODUCTS: NOT USED PART 3 -EXECUTION NOT USED END OF SECTION Temporary Facilities & Controls—01300 -5 1.11 TEMPORARY COVERINGS A. Roof surfaces shall not be subjected to traffic nor shall they be used for storage of materials except where activity must take place in order to carry out work under this Contract.Adequate protection of the roof surfaces, subject to prior written approval by the Architect or the Owner, shall be provided. 1.12 TEMPORARY TELEPHONE, FACSIMILE MACHINE (FAX)AND COPY MACHINE A. The CM shall provide, at no expense to the Owner or the Tenant, a job telephone and separate fax machine for the duration of the Contract. Use of a single line for telephone and fax will not be allowed. The CM shall pay for both local and long distance calls. Telephone and Fax shall be for the convenience of the Owner, the Tenant, the Architect and other agents or employees of the Owner or Tenant, as well as service for the CM. Telephone and fax machine shall be located in the CM's temporary field office or trailer. B. The CM shall provide, at no expense to the Owner or the Tenant, a plain paper copy machine for the duration of the Contract. Use of a combination fax/copy machine will not be allowed. The CM shall pay for all copies and maintenance of the machine. The copy machine shall be located in the CM's temporary field office or trailer. 1.13 TEMPORARY TOILETS A. The CM shall provide suitable toilet facilities for all staff and workers on site, including those of other trades. Chemical toilets shall be provided where work is in progress and of a quantity as required to conveniently serve the needs of personnel. B. Chemical toilets and their maintenance shall meet all Federal, state and local laws, rules, board of health standards, ordinances, etc. and shall be subject to the approval of the Architect. C. Existing toilet facilities shall not be used by any construction personnel during the course of the work under this Contract, unless the Owner approves such use in writing. D. Upon completion of new toilet facilities, the Owner may, at his discretion, designate a specific toilet area which may be used by construction personnel. However, such area shall be left in first class condition equal to the accepted conditions of the toilet facilities not used during construction. 1.14 SITE DRAINAGE A. The CM shall have responsibility for site drainage at areas where work is being performed and/or affected by demolition work. Maintain such drainage during the life of the Contract in a manner approved by the Architect and so as not to adversely affect adjacent areas. B. During the progress of the work, the CM shall provide, operate and maintain equipment of adequate capacity to control all surface and ground water and sediment and to keep all excavations, pits and other construction areas free of water at all times. Pumping equipment shall be adequate to remove all hydrostatic pressure from any part of the building until the structure has developed sufficient strength and weight to protect the work from displacement or other damage. C. Ground water level shall be maintained sufficiently below the level of the excavation at all times to maintain a stable working platform. Ground water shall be controlled in such a manner as to avoid adverse effects on the established ground water elevations adjacent to the site. Dispose of drainage water in such a manner as to prevent sediment, erosion or other damage to surrounding areas and as approved by the Architect. 1.15 WINTER CONSTRUCTION A. The CM shall remove snow and ice within and surrounding the areas occupied by trailers, storage, field office and the like including all areas affected by the construction which may impair progress of the work, be detrimental to workmen or impair trucking, delivery or moving of materials at job site or prevent adequate drainage at site or adjoining areas. B. The CM shall take special precautions against damage to materials and work installed in freezing weather, by providing special heat and coverings to prevent damage by elements, in a manner approved by the Architect. Ground surfaces under footings and pipe lines, and Temporary Facilities & Controls—01300 -4 B. The CM shall save the Owner and Tenant harmless from all claims arising from the use of public streets, sidewalks and adjoining premises for construction purposes. C. The CM shall keep all access roads and walks clear of debris, materials, construction plant and equipment during demolition and building operations. Repair streets, drives, curbs, sidewalks, fences, poles and the like where disturbed by the operations and leave them in as good a condition after completion of the work as before operations started. D. The CM shall protect the premises from injury by water,frost, wind,fire, accident or other cause and any interference due to the work being performed under this Contract. E. The CM shall provide ways and means to control the flow of water from every source that may cause inconvenience or damage during the operations. 1.8 TEMPORARY STORAGE A. The CM shall provide at the site, where directed, and maintain in good condition suitable and substantial weather-tight storage as required for materials that may be damaged by storage in the open. B. The CM shall coordinate use by the trades of the available storage areas. Temporary buildings, trailers, etc. shall be removed from the site no later than upon substantial completion of the work. Layout of the storage facilities shall be subject to approval by the Owner and the Tenant. Take care not to interfere with the Tenant's operations and deliveries. 1.9 TEMPORARY HOISTS AND CHUTES A. The CM shall furnish, install, maintain and remove material and personnel hoists as required for normal use by all trades and employ skilled operators, facilities, safety devices, etc. required for safe operation. Provide suitable runways from hoists to each floor level and the roof. Remove all such facilities after they have served their purpose. B. Construction, maintenance and operation of material hoists shall conform to applicable requirements of the "Standard Safety Code for Building Construction" published by USE Standards Institute, to A.G.C. "Manual" requirements and to State and local requirements. C. The CM shall furnish and maintain all temporary ladders, ramps, runways, chutes,derricks, stairs and similar items required for proper execution of the Work and that of his trades and permit use of such facilities by other trades which may be under separate contract with the Owner. Hoists and chutes shall be so constructed as to prevent damage, staining or marring of permanent work. D. No materials, rubbish or debris shall be permitted to drop free, but shall be removed by use of a material hoist and/or fully enclosed material/rubbish chute. E. The CM shall provide openings in slabs, walls and partitions,where required,for moving in large pieces of equipment. Close and/or restore openings and finish them after the equipment is in place. Structural modification, if required, shall be subject to prior written approval by the Architect and the Owner. 1.10 STAGING AND SCAFFOLDING A. Except as otherwise noted in any part of the agreement for work under this Contract, the CM shall furnish, erect and maintain all staging and scaffolding for use during the Work. Staging and scaffolding shall be of an approved design, erected and removed by experience staging builders and shall have all accident prevention devices required by Federal, state and local laws. B. Erect all such staging and scaffolding in sufficient time and in proper sequence so as not to delay the work. Schedule and commence work so that building progress is not delayed or obstructed once staging and scaffolding become available. C. Erection of all staging, scaffolding, rigging, etc. shall be supervised and directed by a qualified rigger. Upon request, a certified affidavit shall be submitted to the Owner stating that all staging, scaffolding, rigging, etc. has been safely erected and conforms in all respects to Federal, state and local laws and codes. Pay for all services in connection with the erection and inspection of all staging, scaffolding, rigging, etc. D. Above facilities shall be constructed and maintained in accordance with applicable requirements of Federal, state and local authorities and shall be removed after they have served their purpose. Temporary Facilities & Controls—01300 -3 in the building, including screens, shall be provided at no cost to the Owner until acceptance of the Work. D. Under no circumstances shall temperature be allowed to reach levels which will cause damage to portions of the work which may be subject to damage by low temperatures. E. The CM shall make provisions during construction to allow the escape of"construction moisture" by use of a breathing enclosure on at least a part of the openings or by mechanical ventilation. He shall also provide adequate mechanical ventilation during all torch cutting, welding or burning operations to prevent the building of smoke within the building. 1.5 TEMPORARY ELECTRICITY A. The CM shall provide a temporary electric service panel and pay for electric energy required for temporary electricity. B. A temporary lighting system including wiring, bulbs, sockets, extensions, electrical panels and the like, shall be furnished, installed and maintained as necessary to satisfy requirements of safety and security. All such work shall comply with all applicable provisions of governing codes. Additional temporary lighting shall be installed and maintained during the installation of any finishes (i.e. floor tile, wall the and wall coverings, painting, etc.). Such additional temporary lighting shall provide a minimum of 30 footcandles of light at the floor level on a maintained basis throughout the work area. Adequate outdoor lighting shall be provided and maintained to illuminate staging, stockpiles, trenches, projections, etc. to the satisfaction of the Architect and general illumination throughout the site, adequate for watchmen and emergency personnel. C. A temporary power distribution system, as necessary to provide adequate power for use of the various trades, shall be installed and maintained throughout the areas of construction. Termination of power distribution shall be at a location which will not adversely affect the Owner's use of the site or the building. The temporary power system shall include all outlets, wiring, transformers, panels, switches, circuit breakers, GFI circuits and other electrical devices as required to provide necessary distribution and to protect the power supply system. D. When the permanent electrical power and lighting systems are in operating conditions within the work, they may be used for temporary power and lighting for construction purposes, provided that: (1)prior written approval of the Owner is obtained; (2)the Owner assumes no responsibility for the entire power and lighting systems; and (3)costs for operation of and restoration of the systems are provided at no additional expense to the Owner. E. At completion of the Work, all temporary panels, wiring, lighting and other temporary electrical equipment and devices shall be removed, except where such panels and wiring were installed as permanent work and used during the construction phase. 1.6 FIRE PROTECTION A. The CM shall provide and maintain adequate fire protection in the form of fire tanks, fire extinguishers or other effective means of extinguishing fire, ready for instant use, distributed around the project and in and about temporary structures during construction of the work. B. Gasoline and other flammable liquids shall be stored in and dispensed from UL listed safety containers in conformance with the National Board of Fire Underwriters' recommendations. Storage shall not be within the building. C. Tarpaulins, dust screens and the like used during demolition and construction work shall be made of materials which are resistant to fire, water and weather. Tarpaulins shall have UL approval. D. Torch cutting and welding operations shall have approval before the work is started and chemical fire extinguishers shall be available at locations where such work is in progress. E. Do not light fire in or about the premises. 1.7 PROTECTION OF PROPERTY AND THE PUBLIC A. The CM shall construct all fences, barricades and protective facilities including trench coverings required for the protection of the public in accordance with municipal and State regulations. Furnish and install all signs, lights, reflectors and all such protection facilities as may be required. Temporary Facilities & Controls—01300 -2 SECTION 01300 -TEMPORARY FACILITIES & CONTROLS PART 1 —GENERAL: All work performed under this section of the specifications shall be subject to the General Conditions,the Supplementary Conditions and Division 1 General Requirements. 1.1 SUMMARY A. This Section includes temporary facilities, utilities,weather protection and construction necessary to complete the project property and including, without limitation: 1. Heat and ventilation. 2. Power. 3. Long duration temporary electrical and primary service work. 4. Light(including additional lighting during installation of finishes). 5. Tenting. 6. Staging. 7. Water. 8. Fire and security protection. 9. Hoists and chutes. 10. Telephone. 11. Phasing the work. 12. Sanitation. 13. Dust protection. 14. Protection of persons and property. 1.2 TEMPORARY FACILITIES AND SERVICE (GENERAL) A. The Construction Manager(CM)shall be responsible for arranging and providing specified general services and temporary facilities as required for completing the work. He shall pay all costs for general services and temporary facilities, except as otherwise specified until Final Acceptance of the Work and remove same at completion of the Work. B. The CM shall comply with applicable Federal, State and Municipal regulations. C. The CM shall make connections to existing services and sources of supply, provide necessary installations, labor, materials, equipment and remove temporary installations and conditions no longer required and restore services and sources of supply to proper operating condition. D. The CM shall perform work in phases as required by the Contract Documents or necessary to properly complete the work. 1.3 TEMPORARY WATER A. The CM shall provide water required for temporary use during construction and pay all charges. B. The CM shall provide additional piping, hoses or connections necessary for temporary construction that are not part of the existing system. C. Water supply furnished for temporary use shall not be wastefully used. 1.4 TEMPORARY ENCLOSURE, HEATING &VENTILATION A. The CM shall provide and pay for heating required for temporary use during the Work. B. The CM shall provide additional piping or connections necessary for temporary construction that is not part of any existing heating system. If the existing system is discontinued during alterations of existing buildings or new work, provide and maintain at no expense to the Owner, all heat for temporary use and connections. Under these conditions, portable units shall be smokeless unit heaters, UL, FM and Fire Marshall approved. Surfaces, interior and exterior, damaged by use of these space units shall be replaced with new materials or refinished to the satisfaction of the Architect without additional cost to the Owner. C. Temporary weathertight enclosures shall be provided as required during construction to make ew the building weathertight and protect work from freezing or frost damage and as necessary to ensure suitable working conditions for construction operations of the trades. All costs of closing Temporary Facilities & Controls—01300 - 1 C. The CM shall review all proposed substitutions, shall affix his stamp acknowledging compliance with the above requirements and shall include his recommendations regarding the affect such substitutions will have on the work involved. 1.3 REQUEST FOR INFORMATION A. Whenever additional information or clarification of the Contract Documents is required to perform the work, the CM shall make a request for information in writing. PART 2: PRODUCTS 2.1 Not Used PART 3: EXECUTION 3.1 Not Used END OF SECTION Submittals & Substitutions -01200 -2 SECTION 01200 -SUBMITTALS & SUBSTITUTIONS PART 1: GENERAL 1.1 SHOP DRAWINGS A. The shop drawings submitted shall have been examined by the Construction Manager(CM)and shall bear a notation over his signature stating that to the best of his knowledge,they conform to the requirements of the Contract. Submittals not conforming to this requirement will be returned to the CM for proper processing. See the General Conditions and Supplementary Conditions for further requirements relative to submittals. B. Shop drawings (1 sepia and 4 prints of each)shall be prepared by the CM and submitted to the Architect for review at the earliest time possible, in accordance with the requirements of the General Conditions. Sepia and 1 print will be returned to the CM. Electronic submission of shop drawings shall not be acceptable and shall be returned without review. C. The CM shall not submit any shop drawing directly to an Engineer without the advance notice and approval of the Architect. Failure to obtain the Architect's permission for such a submittal will result in the immediate return of the submission to the CM without review. D. The CM shall make all corrections or changes. He shall resubmit shop drawings until approval is obtained. Any corrections or changes indicated on the shop drawings by the Architect shall not be considered as extra work orders. Shop drawings shall be revised and resubmitted as often as may be necessary until they are finally"approved" or"approved as noted". "Approved as noted" shall mean that all comments, notes and changes indicated on the returned submittal shall be incorporated in the work. E. Show details of types, construction, placement, manufacturers, connections, gages, colors, thickness, sizes of all components and the like. F. Any ordering, fabrication or assembling of materials by the CM before receipt of the approved shop drawings shall be at the CM's risk. G. All shop drawings used in the field shall bear the Architect's approval. H. The omission of any materials from the CM's shop drawings that are shown on the Architect's plans or called for in the specifications shall not relieve the CM from the furnishing of such materials even though the Architect approved the CM's shop drawings. I. All shop drawings must have the name of the Building, the CM and the Architect. 1. If shop drawings show variations from the Contract requirements because of standard shop practice or other reasons, make specific mention of such variations in the submittal letter. 2. Such drawing approval will be general. It shall not relieve the CM of responsibility for accuracy of such.shop drawings nor for proper fitting, construction of the work, furnishing of materials or work required by the Contract and not indicated on the shop drawing. Shop drawing approval shall not be construed as approving departures from the Contract requirements or deviations from the intent of the design. 1.2 SUBSTITUTIONS A. Should the CM desire to substitute another material for one or more shown or specified by name, apply in writing for such permission; state credit involved, providing supporting data and samples of both the specified material and the proposed substitution. Substitutions which provide no advantage to the Tenant will not be considered. Approval of substitutions will be based on the understanding that the CM receiving such approval will be responsible for all costs occasioned by the substitution, regardless of by whom incurred. Lead requirements alone will not be a sufficient basis for acceptance of a substitution. B. Make no substitution for materials, articles or process required under the Contract unless written approval is secured. Submit names of proposed manufacturers, material men, dealers who are to furnish materials, fixtures, appliances or other fittings for approval as soon as possible, to afford proper investigation. No manufacturer will be approved for any materials to be furnished unless he is of good reputation, has ample capacity plant facilities and has successfully produced similar products. Submittals &Substitutions -01200 - 1 SECTION 01100 -SUMMARY OF WORK PART 1 -GENERAL REQUIREMENTS 1.1 DESCRIPTION A. The General Conditions, the Supplementary Conditions, the provisions of Division 1 and the requirements of the Drawings are hereby made a part of each section of each division of the specifications. B. The work shall include all work shown on the drawings and/or called for in the specifications. The work shall be complete in every respect and in conformance with all applicable requirements of the governing laws, codes, rules and regulations. C. The project consists of the renovation of the existing Super Stop &Shop and minor related site work. D. The work shall be phased as directed by the Stop&Shop Project Manager so that the existing Supermarket can remain in operation and open for business to the public during the entire construction schedule. E. Environmental Site Restrictions: 1. Do not pollute public or private water supplies, municipal sanitary sewers or storm drainage systems with fuel, oils, bitumens, calcium chloride, acids or other harmful materials. It is the responsibility of the Construction Manager and all Subcontractors to comply with all applicable Federal, State, County and municipal laws regarding pollution. 2. Special measures shall be taken to insure against spillage of any pollutants. F. Discovery of Archaeological Finds: If during the work, articles of unusual value, or of historical or archaeological significance are encountered, the ownership of such articles is retained by the Owner, and information regarding their discovery shall be immediately furnished to the Architect. Resolution shall be handled as a Change in the Work. 1.2 SCOPE OF WORK A. Work shall include careful examination of the drawings and specifications to determine quantities, locations, sizes,types and details of the work described in the drawings and specifications and includes all work incidental thereto. B. Work as shown by the Contract Documents includes the work of all trades required and all labor,equipment, services and supervision necessary and incidental to the work indicated. The following descriptions of the work represents a brief summary of the project. For additional and more complete information refer to the drawings and technical specifications. 1. Project Mobilization: This work includes Contractor and Subcontractor mobilization costs, including permits, temporary work, bonding and insurance costs, etc. 2. Project General Requirements: This work includes all miscellaneous costs associated with completion of the work in accordance with the Contract Documents. PART 2—PRODUCTS 2.1 NOT USED PART 3—EXECUTION 3.1 NOT USED END OF SECTION Summary of Work—01100 - 1 *• SECTION 01050 - FIELD SURVEYING PART 1GENERAL: 1.1 SECTION INCLUDES A. Survey and field engineering. B. Quality control. C. Project record documents. 1.2 RELATED SECTIONS A. Section 01400 -Contract Closeout: Project Record Documents. 1.3 QUALITY ASSURANCE A. Provide the services of a Land Surveyor registered in the Project Locale and acceptable to Arch itect/Engineer, to perform survey work of this section. B. Provide the services of a Professional Engineer of the discipline required for specific service on Project, licensed in the Project Locale. 1.4 PROJECT RECORD DOCUMENTS A. Maintain a complete and accurate log of control and survey work as it progresses. B. On completion of foundation walls and major site improvements, prepare a certified plot plan illustrating dimensions, locations, angles, and elevations of construction. 1.5 EXAMINATION A. Verify locations of survey control points prior to starting work. B. Promptly notify Architect/Engineer of any discrepancies discovered. 1.6 SURVEY REFERENCE POINTS A. Contractor to locate and protect survey control and reference points. B. Control datum for survey is that indicated on Drawings. C. Protect survey control points prior to starting site work; preserve permanent reference points during construction. D. Promptly report to Architect/Engineer the loss or destruction of any reference point or relocation required because of changes in grades or other reasons. E. Replace dislocated survey control points based on original survey control. Make no changes without prior written notice to Architect/Engineer. 1.7 SURVEY REQUIREMENTS A. Establish a minimum of three (3) permanent bench marks on site, referenced to established control points. Record locations, with horizontal and vertical data, on project record documents. B. Establish elevations, lines and levels. Locate and lay out by instrumentation and similar appropriate means: 1. Site improvements including pavements; stakes for grading, fill and topsoil placement; utility locations, slopes, and invert elevations; and limit of work. 2. Grid or axis for structures. 3. Building foundation, column locations, and ground floor elevations. C. Periodically verify layouts by same means. END OF SECTION Field Surveying—01050 - 1 ook DIVISION 1 GENERAL REQUIREMENTS flook TECHNICAL SPECIFICATIONS Stop &Shop Drawings: F-1 Fixture Plan F-2 Merchandising Plan M-1 Mezzanine Plan R-1 Refrigeration Sleeve Plan R-2 Refrigeration Underground Plan R-3 Refrigeration Systems Plan R-5 Refrigeration Schedules Stop &Shop Decor Drawings: D0.0 Cover Sheet D01.1 Sales Floor Construction Plan D01.2 Mezzanine Construction Plan D01.3 Fixture Merchandising Plan D01.4 Signage Plan D01.5 FRP Plan D02 Floor Tile Plan D03 Reflected Ceiling Plan D04 Interior Elevations D05 Exterior Elevations D06 Bakery Department D07 Customer Service Department D07A Not Used D08 Deli/Kitchen Table Department D09 Community Kiosk D10 Main Entrance Area D11 Secondary Entrance Area D12 Floral Shop D13 Meat Department D14 Pharmacy Department D15 Seafood Department D16 Ground Floor Toilet Rooms D17 Not Used D18 Not Used D19 Relax, Renew, & Revive D19A Health and Nutrition D20 Everyday Celebrations D21 Relax, Renew, & Revive Elevations D22 Department Signage D23 Touch Points D24 Home Office Details D25 Not Used D26 Not Used D27 Hallmark Details A"ft, List of Drawings -3 Mechanical Drawings: ^� M-1 HVAC Plan M-2 HVAC Partial Plan, Schedules, and Details Electrical Drawings: E001 General Information Sheet E101 Lighting Controls & Schedules E102 First Floor Lighting Plan E103 Mezzanine Lighting Plan and Details E201 First Floor Power Plan E202 First Floor Refrigeration Power Plan E203 Case Wiring Schedules and Details E204 Front/Rear Mezzanine Power Plans E205 First Floor Partial Power Plans E206 Roof Electrical Plan E301 EMS Raceway Plan E401 Single Line Diagram E402 Panel Schedules—Sheet#1 E403 Panel Schedules—Sheet#2 E501 Details Sheet#1 E601 Security Plan E602 CCTV Plan .004. E603 ISP/POS Communications Plan E604 ISP/POS Communications Details E605 Telephone Plan E606 Scale Plan E607 First Floor Fire Alarm Plan E608 Mezzanine Fire Alarm Plan, Riser, and Details E701 First Floor Demolition Lighting Plan E702 First Floor Demolition Electrical Plan E703 Roof Demolition Electrical Plan List of Drawings -2 LIST OF DRAWINGS SITE DRAWINGS: Available from Civil Engineer BUILDING DRAWINGS: Cover Sheet Demolition Plans: DM.1 Demolition Plan Fixture Plans: F1.1 Fixture Plan Architectural Drawings: A1.1 Floor Plan A1.2 Mezzanine Floor Plan & Details A1.3 Reflected Ceiling Plan A1.4 Slab Depression and Stub-Up Plan A1.5 Roof Plan and Details A2.1 Exterior Elevations and Details A2.2 Interior Elevations A3.1 Room Finish Schedule and Details A3.2 Door Schedule and Details A4.1 Exterior Wall Sections-Sheet#1 A4.2 Exterior Wall Sections -Sheet#2 A5.1 Interior Wall Sections A5.2 Section Details Decor Drawings: D1.1 Decor Signage Plan D1.2 Decor Drawing-Sheet#2 D1.3 Decor Drawing-Sheet#3 FT.1 Floor Tile Plan Structural Drawings: S1.1 Foundation Plan S1.2 Mezzanine Framing Plan S1.3 Roof Framing Plan S2.1 Sections and Details S3.1 Column Schedule&Piers Details Fire Protection Drawings: FP-1 Sprinkler Scope Plan Plumbing Drawings: P-1 Below Slab Piping - Plumbing P-2 Above Slab Piping -Plumbing P-3 Legend, Schedules, & Details List of Drawings - 1 PROJECT STAFF OWNER: STRUCTURAL: Stop &Shop Supermarket Co. Dubois Engineering Associates, Inc. Construction Department 117 Harrison Street Quincy Center Plaza Manchester, NH 03104 1385 Hancock Street, 9th floor Telephone: (603)666-0900 Quincy, MA 02169 Fax: (603)669-0900 Telephone: (617)770-8706 Fax: (617) 770-8945 ELECTRICAL: Engineering Advantage ARCHITECT: 2 Park Street Landry Architects Boston, MA 02122 389 Main Street Telephone: (617)288-3969 Salem, New Hampshire 03079 Fax: (617)825-8922 Telephone: (603)890-6414 Fax: (603)894-4358 PLUMBING & MECHANICAL: Griffith &Vary, Inc. 12 Kendrick Road Wareham, MA 02571 Telephone: (508)295-0050 Fax: (508)295-0003 !01*" Project Staff- 1 DIVISION 16 -ELECTRICAL Section 16000-General 15 Section 16010-Basic Electrical Requirements 01 Section 16060-Minor Electrical Demolition for Renovation 03 Section 16111 -Conduit 06 Section 16112-Surface Raceways 03 Section 16113-Underfloor Ducts 04 Section 16123-Building Wiring and Cable 04 Section 16130-Boxes 04 Section 16141 -Wiring Devices 04 Section 16170 -Grounding and Bonding 03 Section 16180-Equipment Wiring Systems 03 Section 16190-Supporting Devices 02 Section 16195-Electrical Identification 02 Section 16440-Disconnect Switches 02 Section 16461 -Dry Type Transformers 05 Section 16470-Panelboards 05 Section 16495-Transfer Switches 03 Section 16510-Interior Luminaires 04 Section 16721 — Fire Alarm System 05 Table of Contents -3 DIVISION 7 -THERMAL AND MOISTURE PROTECTION ..,, Section 07200- Building Insulation 01 Section 07220—Air&Vapor Barriers 01 Section 07240—Synthetic Stucco System 01 Section 07500—Roofing and Insulation 07 Section 07900 -Caulking and Sealing 03 DIVISION 8 - DOORS, WINDOWS AND GLASS Section 08100 - Hollow Metal Doors and Frames 03 Section 08200 -Wood Doors & Frames 02 Section 08300- Special Doors 02 Section 08400-Aluminum Entrances, Storefronts & Glazing 03 Section 08460-Automatic Entrances 03 Section 08700 - Finish Hardware 05 DIVISION 9 -FINISHES Section 09250- Gypsum Wallboard 04 Section 09300-Ceramic&Glass Tile 04 Section 09500- Suspended Ceilings 04 Section 09650- Resilient Flooring & Carpet Tile 05 Section 09700- Special Floor Coating System 04 Section 09900- Painting 08 Section 09950—Vinyl Wall Covering 03 DIVISION 10 -SPECIALTIES Section 10150-Toilet Partitions &Accessories 01 Section 10160—Precast Concrete Bollards 01 DIVISION 11 -EQUIPMENT NOT USED DIVISION 12 -FURNISHINGS NOT USED DIVISION 13 -SPECIAL CONSTRUCTION NOT USED DIVISION 14 -CONVEYING SYSTEMS NOT USED DIVISION 15 - MECHANICALS Section 15300— Fire Protection 29 Section 15400 - Plumbing 52 Section 15600 - HVAC 25 Section 15700— Hood Fire Suppression System 06 Table of Contents -2 PROJECT MANUAL for CONSTRUCTION OF SUPER STOP & SHOP #787 King Street(Route 5) Northampton, Massachusetts TABLE OF CONTENTS Pages Title Page 01 Table of Contents 03 Project Staff 01 List of Drawings 04 BIDDING DOCUMENTS To be obtained from the Construction Manager CONTRACT FORMS To be obtained from the Construction Manager and Owner CONDITIONS OF THE CONTRACT To be obtained from the Construction Manager TECHNICAL SPECIFICATIONS DIVISION 1 -GENERAL REQUIREMENTS Section 01050- Field Surveying 01 loj0is Section 01100-Summary of Work 01 Section 01200 - Submittals& Substitutions 02 Section 01300-Temporary Facilities&Controls 05 Section 01400 -Project Closeout 02 Section 01500 -Special Conditions 03 DIVISION 2 -SITEWORK(Provided under separate cover by the Site Engineer) Section 02600— Demolition 02 DIVISION 3 -CONCRETE Section 03000 -Cast-In-Place Concrete 09 DIVISION 4 -MASONRY Section 04100- Masonry Mortar& Grout 02 Section 04150 - Masonry Accessories 02 Section 04200- Unit Masonry 06 Section 04500 - Masonry Sealer 01 DIVISION 5 -METALS Section 05100 -Structural Steel 05 Section 05110- Miscellaneous Iron 03 Section 05400- Metal Studs& Light Gage Framing 03 DIVISION 6 -CARPENTRY Section 06000-Carpentry & Millwork 04 Table of Contents - 1 TECHNICAL PROJECT MANUAL for AN ADDITION TO & RENOVATION OF 0 Slop, - SUPER STOP & SHOP - #787 at King Street (Route 5) Northampton, Massachusetts April 23, 2004 ay �e Stop &Shop Supermarket Co. '4 Construction and Engineering Department � Y , Quincy Center Plaza 1 ° 1385 Hancock Street, 9th floor x Quincy, MA 02169 �� � sbi ., 070 TECHNICAL PROJECT MANUAL for AN ADDITION TO & RENOVATION OF SmAx SHOP r ✓� l �; 3. SUPER STOP & SHOP - #787 at King Street (Route 5) Northampton, Massachusetts April 23, 2004 Stop&Shop Supermarket Co. Construction and Engineering Department Quincy Center Plaza 1385 Hancock Street, 9th floor y, Quincy, MA 02169