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10-24-2008-composition_and_shake_mountsPage 1 of 10 October 28, 2008 Mr. Stewart Wentworth Project Number 108443C QUICK MOUNT PV ICC-ES FILE # 08-09-16 1483 67th Street Emeryville, CA 94608 Subject: Quick Mount PV Load Testing ICC-ES AC13 & ASTM D 1761 Dear Mr. Wentworth: As requested, Applied Materials & Engineering, Inc. (AME) has completed load-testing Quick Mount PV system anchors for shear and tensile strength. The purpose of our testing was to evaluate the tensile and shear load capacity of the Quick Mount PV system in a high density (Douglas Fir) and a low density wood (Cedar). SAMPLE DESCRIPTION Twelve (12) 12"x12" samples were delivered to our laboratory on 10-16-08; six each for Douglas Fir and Cedar. A copy of the installation instructions is provided in Appendix A. Typical sample photo is provided in Appendix B. PROCEDURES & RESULTS Since an acceptance criterion (AC) has not been developed for this product, the samples were tested under the direction of Mr. Yamil Moya, P.E. with ICC-ES, and in general accordance with applicable procedures outlined in ASTM D 1761 and AC13. a. Tensile Strength Three samples each of the two types of wood were tested for tensile strength on October 24 & 27, 2008 using a United Universal testing machine. Samples were rigidly attached to the testing machine and a tensile load was applied to the 5/16"x6" hanger bolt at a displacement rate 0.1 inches per minute without shock until failure. Detailed results are provided in Table I. Based on these results, the average tensile strength of the hanger bolt in Douglas Fir and Cedar wood species were determined to be 3934 lbs and 2214 lbs, respectively. Mr. Stuart Wentworth QUICK MOUNT PV Quick Mount PV Load Testing October 28, 2008 Proiect Number 108443C b. Shear Strength Three samples each of the two types of wood were tested for shear strength on Octobet 24 &27,2008 using a United Universal testing machine. Samples were rigidly attached to the testing machine and a shear load was applied to the 2-114"x1-1/4"x1-114" aluminum mount at a displacement rate 0.1 inches per minute without shock until failure. Detailed results are provided in Table II. Based on these results, the average shear strength ofthe hanger bolt in Douglas Fir and Cedar wood species were determined to be 4365 lbs and 3313 lbs, respectively. Photographs illustrating typical setup and typical failure modes are shown in Figure I and II. If you have any questions regarding the above, please do not hesitate to call the undersigned. Respectfu lly Submitted, APPLIED MATERIALS & ENGINEERING, INC. Reviewed By: ICC-ES, Mr. Yamil Moya, P.E.: y4pyal@igg:gSptg File 108443C r!;\ @ AccRxDrrED Reviewed By: Laboratory Manager Page 2 of 10 APPLIED MATERIALS & ENGONEERiNG, ONC" Page 3 of 10 TABLE I QUICK MOUNT PV- 5/16"X6" HANGER (LAG) BOLT TENSILE LOAD TEST RESULTS PROJECT NUMBER 108443C SAMPLE ID WOOD SPECIES ULTIMATE LOAD IN TENSION (LBS) FAILURE MODE T-DF-1 Douglas Fir 3963 Lag bolt pulled out T-DF-2 Douglas Fir 4074 Lag bolt pulled out T-DF-3 Douglas Fir 3764 Lag bolt pulled out Average … 3934 … T-C-1 Cedar 2096 Lag bolt pulled out T-C-2 Cedar 2004 Lag bolt pulled out T-C-3 Cedar 2543 Lag bolt pulled out Average … 2214 … Page 4 of 10 TABLE II QUICK MOUNT PV- 5/16"X6" HANGER (LAG) BOLT SHEAR LOAD TEST RESULTS PROJECT NUMBER 108443C SAMPLE ID WOOD SPECIES ULTIMATE LOAD IN SHEAR (LBS) FAILURE MODE S-DF-1 Douglas Fir 4306 Bent lag bolt S-DF-2 Douglas Fir 3990 Bent lag bolt S-DF-1(A) Douglas Fir 4799 Bent lag bolt Average … 4365 … S-C-1 Cedar 3214 Bent lag bolt S-C-2 Cedar 3456 Bent lag bolt S-C-3 Cedar 3268 Bent lag bolt Average … 3313 … Page 5 of 10 FIGURE I QUICK MOUNT PV LOAD TEST SETUP PROJECT NUMBER 108443C a. Shear Test b. Tension Test Page 6 of 10 FIGURE 2 QUICK MOUNT PV TYPICAL FAILURE MODE PROJECT NUMBER 108443C a. Shear Failure a. Tension Failure Page 7 of 10 APPENDIX A Page 8 of 10 Page 9 of 10 APPENDIX B Page 10 of 10